Industrial wastewater self-cleaning filter
By introducing filter components and scraping components into industrial wastewater filters, using electromagnets to adsorb iron filings and scraping them through motor-driven scrapers, the problem of difficult separation and collection of iron filings in cutting fluid is solved, and the reuse and cost saving of cutting fluid are achieved.
Patent Information
- Application Number
- CN202423121947.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-12-18
AI Technical Summary
In existing industrial wastewater filtration equipment, it is difficult to effectively separate and collect iron filings in the cutting fluid, resulting in high filtration costs and serious waste.
The filter assembly and the scraping assembly are combined with the scraping assembly. The filter assembly absorbs iron filings through the electromagnet, and the scraping assembly scrapes away iron filings through the motor drive scraper to achieve automatic separation and collection of iron filings.
The reuse of cutting fluid is realized, processing costs are reduced, and equipment maintenance efficiency is improved.
Smart Images

Figure CN223292343U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of industrial wastewater, in particular to an industrial wastewater self-cleaning filter. Background Art
[0002] Industrial wastewater includes production wastewater, sewage, and cooling water. Cutting fluid, a type of cooling water, is an industrial liquid used to cool and lubricate cutting tools and workpieces during metal cutting, grinding, and polishing processes. Made from a scientifically formulated blend of multiple highly functional additives, cutting fluid offers excellent cooling, lubrication, rust prevention, oil removal, cleaning, corrosion protection, and easy dilution. It overcomes the shortcomings of traditional soap-based emulsions, such as summer odor, difficulty in dilution, and poor rust prevention. It also has no adverse effects on lathe finishes. Suitable for the cutting and grinding of ferrous metals, it is currently the most advanced grinding product. Cutting fluid outperforms saponified oil in all aspects, offering excellent cooling, cleaning, and rust prevention properties. It is also non-toxic, odorless, non-corrosive to humans, equipment, and the environment. Although cutting fluid can contain iron filings after use and cannot be reused, filtering can remove these iron filings, allowing for reuse and cost savings.
[0003] Existing equipment for filtering cutting fluid generally uses filter cotton. Iron chips in the cutting fluid will enter the filter cotton, which is difficult to clean. The filter cotton needs to be replaced frequently, which has a high filtering cost. In addition, the iron chips cannot be effectively collected, which is a waste.
[0004] Therefore, those skilled in the art provide an industrial wastewater self-cleaning filter to solve the problems raised in the above background technology. Utility Model Content
[0005] The purpose of the utility model is to provide an industrial wastewater self-cleaning filter to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solution: an industrial wastewater self-cleaning filter, comprising a base, a liquid storage tank being provided on the base, a water inlet hopper being provided on the top of the liquid storage tank, a water inlet being provided at the bottom of the water inlet hopper and located inside the liquid storage tank, and a filter assembly being provided inside the liquid storage tank for separating iron chips from cutting fluid.
[0007] Preferably: the filter assembly includes a water receiving plate installed inside the liquid storage tank, a water baffle is provided on the water receiving plate, an electromagnet for absorbing iron filings is provided at the bottom of the water receiving plate, a support plate is provided between the water receiving plate and the liquid storage tank, and a scraping assembly for cleaning iron filings on the water receiving plate is provided on the water baffle.
[0008] Preferably: the scraping assembly includes two fixed seats installed on the water baffle, a screw is provided between the two fixed seats, a sliding block is screwed on the screw, one of the fixed seats is provided with a motor, the output end of the motor is fixedly connected to one end of the screw, a sliding rod is provided between the two fixed seats, the sliding block is slidably connected to the sliding rod, connecting plates are respectively provided on the two sliding blocks, connecting blocks are respectively provided on the two connecting plates, and a scraper is provided between the two connecting blocks.
[0009] Preferably, the scraper is arranged at an angle.
[0010] Preferably, the liquid storage box is provided with a chip discharge port.
[0011] Preferably, the liquid storage tank is provided with a transparent plate for observing the cutting fluid level inside the liquid storage tank.
[0012] Preferably, the liquid storage tank is provided with a drain pipe, and the drain pipe is provided with a plug cover.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] 1. In the present invention, by setting a filter component, the water receiving plate can catch the cutting fluid falling from the water inlet, and can make the cutting fluid flow downward along the water receiving plate. Under the action of the electromagnet, the iron chips in the cutting fluid can be adsorbed on the water receiving plate, which is convenient for separating and filtering the iron chips in the cutting fluid, so that the cutting fluid can be reused, which can save processing costs.
[0015] 2. In the utility model, by setting a scraping component, the motor drives the screw to rotate, and under the action of the sliding rod, the sliding block can slide along the sliding rod, the sliding block can drive the connecting plate and the connecting block to move, and the connecting block can drive the scraper to move. When the electromagnet is turned off, the scraper can scrape the iron chips on the water receiving plate upwards and push the iron chips out of the chip discharge port, making it convenient to collect the iron chips. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0017] Figure 2 It is a top view of the present utility model.
[0018] Figure 3 For this utility model Figure 2 Three-dimensional cross-section view at AA in the middle.
[0019] Figure 4 For this utility model Figure 3 A partial enlarged view of point B in the middle.
[0020] Figure 5 It is a structural schematic diagram of the filtering component and the scraping component in the utility model.
[0021] In the figure: 1. Base; 2. Liquid storage tank; 3. Water inlet hopper; 4. Water inlet; 5. Water receiving plate; 6. Water baffle; 7. Electromagnet; 8. Support plate; 9. Fixed seat; 10. Screw; 11. Sliding block; 12. Motor; 13. Sliding rod; 14. Connecting plate; 15. Connecting block; 16. Scraper; 17. Chip discharge port; 18. Transparent plate; 19. Drain pipe; 20. Plug cover. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] All electronic components in this application are controlled by external controllers.
[0024] See also Figures 1 to 5 In an embodiment of the utility model, an industrial wastewater self-cleaning filter includes a base 1, a liquid storage tank 2 is provided on the base 1, a water inlet hopper 3 is provided on the top of the liquid storage tank 2, a water inlet 4 is provided at the bottom of the water inlet hopper 3 and located inside the liquid storage tank 2, a filtering component for separating iron chips in the cutting fluid is provided inside the liquid storage tank 2, the liquid storage tank 2 is fixedly mounted on the top of the base 1, and can store filtered cutting fluid, the water inlet hopper 3 is fixedly mounted on the top of the liquid storage tank 2, the water inlet 4 is opened at the bottom of the water inlet hopper 3, which is convenient for pouring cutting fluid into the interior of the liquid storage tank 2, and the water inlet 4 is located above the water receiving plate 5 and close to the water receiving plate 5, which can prevent the cutting fluid from falling on the water receiving plate 5 and splashing.
[0025] In one embodiment, specifically, the filter assembly includes a water receiving plate 5 installed inside the liquid storage tank 2, a water baffle 6 is relatively provided on the water receiving plate 5, an electromagnet 7 for absorbing iron filings is provided at the bottom of the water receiving plate 5, a support plate 8 is provided between the water receiving plate 5 and the liquid storage tank 2, a scraping assembly for cleaning the iron filings on the water receiving plate 5 is provided on the water baffle 6, the inclined water receiving plate 5 is fixedly installed on the side wall inside the liquid storage tank 2, and can catch the cutting fluid flowing down from the water inlet 4, and the water baffle 6 is relatively fixedly installed on the top of the water receiving plate 5, which can prevent the cutting fluid from flowing down from the water inlet 4. The cutting fluid flows down from both sides of the water receiving plate 5, and the electromagnet 7 is fixedly installed at the bottom of the water receiving plate 5. Under the action of the electromagnet 7, when the cutting fluid flows downward on the water receiving plate 5, the iron filings in the cutting fluid can be adsorbed on the top surface of the water receiving plate 5 above the electromagnet 7, which is convenient for separating and filtering the iron filings in the cutting fluid. The filtered cutting fluid can flow down to the bottom of the liquid storage tank 2 on the water receiving plate 5, which is convenient for collecting the cutting fluid. The support plate 8 is fixedly connected between the bottom of the water receiving plate 5 and the inner wall of the liquid storage tank 2, which can support the water receiving plate 5 and ensure the firmness of the water receiving plate 5.
[0026] Wherein, the scraping assembly includes two fixed seats 9 mounted on the water baffle 6, a screw 10 is provided between the two fixed seats 9, a sliding block 11 is screwed on the screw 10, one of the fixed seats 9 is provided with a motor 12, the output end of the motor 12 is fixedly connected to one end of the screw 10, a sliding rod 13 is provided between the two fixed seats 9, the sliding block 11 is slidably connected to the sliding rod 13, a connecting plate 14 is provided on each of the two sliding blocks 11, a connecting block 15 is provided on each of the two connecting plates 14, a scraper 16 is provided between the two connecting blocks 15, the fixed seats 9 are respectively fixedly mounted on the outer wall of the water baffle 6, the screw 10 is rotatably connected between the two fixed seats 9, the sliding block 11 is screwed on the screw 10, the motor 12 is fixedly mounted on the side wall of the upper fixed seat 9, and the motor 1 The output end of 2 is fixedly connected with one end of the screw rod 10, so that the motor 12 drives the screw rod 10 to rotate, and the sliding rod 13 is fixedly connected between the two fixed seats 9. The motor 12 drives the screw 10 to rotate. Under the action of the sliding rod 13, the sliding block 11 can slide along the sliding rod 13. The connecting plates 14 are respectively fixedly installed on the top of the side walls of the two sliding blocks 11, and the connecting blocks 15 are respectively installed at the bottom of one end of the two connecting plates 14. The sliding block 11 can drive the connecting plate 14 and the connecting block 15 to move. The scraper 16 is fixedly connected between the two connecting blocks 15. The sliding block 11 can drive the scraper 16 to move. After the electromagnet 7 stops working, the motor 12 drives the scraper 16 to move upward along the water receiving plate 5, which can scrape the iron filings on the water receiving plate 5 upward and scrape away the iron filings on the water receiving plate 5, making it convenient to collect the iron filings.
[0027] On the basis of the above embodiment, specifically, the scraper 16 is arranged at an angle. The inclined scraper 16 can reduce the blocking effect on the cutting fluid, enable the cutting fluid on the water receiving plate 5 to flow down more smoothly, prevent the cutting fluid from splashing at the baffle, and prevent the cutting fluid from splashing onto the screw 10.
[0028] More specifically, the liquid storage tank 2 is provided with a chip discharge port 17, which is provided on the outer wall of the liquid storage tank 2. After the scraper 16 scrapes the iron chips upward, the iron chips can be discharged from the chip discharge port 17, which is convenient for collecting the iron chips and can clean the iron chips on the top of the water docking plate 5, thereby improving the maintenance efficiency of the equipment.
[0029] Furthermore, the liquid storage tank 2 is provided with a transparent plate 18 for observing the cutting fluid level inside the liquid storage tank 2. The transparent plate 18 is fixedly mounted on the outer wall of the liquid storage tank 2, which is convenient for observing the level of the filtered cutting fluid in the liquid storage tank 2, and convenient for observing the adsorption amount of iron filings on the water receiving plate 5, so as to facilitate judging the timing of cleaning the iron filings.
[0030] On the basis of the above embodiment, more specifically, the liquid storage tank 2 is provided with a drain pipe 19, and the drain pipe 19 is provided with a plugging cover 20. The drain pipe 19 is fixedly installed on the outer wall of the liquid storage tank 2, and the plugging cover 20 is screwed on the drain pipe 19. After the filtered cutting fluid in the liquid storage tank 2 reaches a certain amount, the plugging cover 20 is unscrewed to facilitate the discharge of the cutting fluid through the drain pipe 19, so that the cutting fluid can be reused and the processing cost can be saved.
[0031] When in use, first, start the electromagnet 7, then pour the cutting fluid with iron chips into the water inlet hopper 3, then, under the action of gravity, the cutting fluid flows into the interior of the liquid storage tank 2 from the water inlet 4, then, the cutting fluid falls on the water receiving plate 5 and flows downward along the water receiving plate 5. When the cutting fluid flows over the top of the electromagnet 7, the iron chips in the cutting fluid are adsorbed on the water receiving plate 5 above the electromagnet 7, then, the filtered cutting fluid continues to flow downward along the water receiving plate 5 and is stored at the bottom of the liquid storage tank 2, and the iron chips on the water receiving plate 5 need to be cleaned At this time, first, stop injecting cutting fluid into the liquid storage tank 2, then start the motor 12, the motor 12 drives the screw 10 to rotate, and at the same time, the sliding block 11 slides upward along the sliding rod 13 on the screw 10, and at the same time, the sliding block 11 drives the connecting plate 14 and the connecting block 15 to slide upward along the water receiving plate 5. At the same time, the connecting block 15 drives the scraper 16 to scrape the iron chips on the water receiving plate 5. As the scraper 16 continues to move, the iron chips are pushed to the chip discharge port 17 by the scraper 16, and then the iron chips falling from the chip discharge port 17 can be collected.
[0032] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A self-cleaning filter for industrial wastewater, characterized by: The invention comprises a base (1), wherein a liquid storage tank (2) is provided on the base (1), a water inlet hopper (3) is provided on the top of the liquid storage tank (2), a water inlet (4) is provided at the bottom of the water inlet hopper (3) and located inside the liquid storage tank (2), and a filter assembly for separating iron chips from cutting fluid is provided inside the liquid storage tank (2).
2. The self-cleaning filter for industrial wastewater according to claim 1, characterized in that: The filter assembly comprises a water receiving plate (5) installed inside the liquid storage tank (2), a water baffle (6) is provided on the water receiving plate (5), an electromagnet (7) for absorbing iron filings is provided at the bottom of the water receiving plate (5), a support plate (8) is provided between the water receiving plate (5) and the liquid storage tank (2), and a scraping assembly for cleaning iron filings on the water receiving plate (5) is provided on the water baffle (6).
3. The self-cleaning filter for industrial wastewater according to claim 2, characterized in that: The scraping assembly comprises two fixing seats (9) mounted on the water baffle (6), a screw rod (10) is provided between the two fixing seats (9), a sliding block (11) is screwed onto the screw rod (10), a motor (12) is provided on one of the fixing seats (9), an output end of the motor (12) is fixedly connected to one end of the screw rod (10), a sliding rod (13) is provided between the two fixing seats (9), the sliding block (11) is slidably connected to the sliding rod (13), a connecting plate (14) is provided on each of the two sliding blocks (11), a connecting block (15) is provided on each of the two connecting plates (14), and a scraping plate (16) is provided between the two connecting blocks (15).
4. The self-cleaning filter for industrial wastewater according to claim 3, characterized in that: The scraper (16) is arranged at an angle.
5. The self-cleaning filter for industrial wastewater according to claim 1, characterized in that: The liquid storage box (2) is provided with a chip discharge opening (17).
6. The self-cleaning filter for industrial wastewater according to claim 1, characterized in that: The liquid storage tank (2) is provided with a transparent plate (18) for observing the level of the cutting fluid inside the liquid storage tank (2).
7. The self-cleaning filter for industrial wastewater according to claim 1, characterized in that: The liquid storage tank (2) is provided with a drainage pipe (19), and the drainage pipe (19) is provided with a blocking cover (20).