Anti-microbial device in monascus fermentation process
By using anti-invasion sealing components and water sealing structures during the red koji fermentation process, the invasion problem of mixed bacteria caused by incomplete sealing is solved, and the stability and temperature control of the fermentation process are achieved, ensuring fermentation quality and yield.
Patent Information
- Application Number
- CN202422688132.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-11-05
AI Technical Summary
During the existing red koji fermentation process, due to incomplete sealing, external bacteria are prone to enter the fermentation vessel, affecting the fermentation quality and yield.
Anti-invasion sealing components are adopted, including outer baffles, inner baffles and sealing seats, combined with spiral heat exchange tubes and water seal structures to ensure the sealing of the fermentation vessels and prevent gas leakage and external air from entering through the water seal.
It realizes the sealing of the fermentation process, prevents the invasion of external bacteria, maintains the stability of the fermentation atmosphere, ensures the fermentation quality and yield, and facilitates temperature control.
Smart Images

Figure CN223292527U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of fermentation equipment, in particular to an antibacterial device in the process of red yeast rice fermentation. Background Art
[0002] Red yeast rice is a fermentation product formed when the mycelium of the Aspergillus fungus Monascus parasitizes on japonica rice. It has the appearance of broken rice, a brown-red exterior, a pink cross-section, and a crisp texture. Red yeast rice can be used as a natural food colorant and is commonly used to color foods such as fermented tofu, red velvet cake, and sausages, enhancing their color and aesthetic appeal. In the brewing industry, it is one of China's unique saccharifying and fermenting agents used in the production of yellow rice wine, and can be used to brew red yeast rice wine and other alcoholic beverages. Red yeast rice is also a traditional Chinese medicinal ingredient with a warm nature and sweet flavor. It enters the liver, spleen, and large intestine meridians, and has the effects of promoting blood circulation, removing blood stasis, strengthening the spleen, and promoting digestion. It can be used to improve symptoms such as indigestion, flatulence, and food accumulation. It can also assist in the treatment of postpartum lochia retention, abdominal pain due to blood stasis, dysentery, and traumatic injuries.
[0003] When red yeast rice is fermenting inside a fermentation vessel, it needs to be in a sealed environment. The seal can prevent external bacteria from entering the fermentation system, avoiding contamination and affecting the fermentation quality and yield. There are various microorganisms in the outside air. If the fermentation process is not sealed, these bacteria may enter the fermentation barrel, compete with red yeast rice for nutrients, and even produce harmful metabolites, destroying the fermentation process of red yeast rice. The existing fermentation sealing method is: the top cover is fixed to the fermentation vessel by bolts, clamps or other fastening devices; during the fastening process, pressure should be gradually and evenly applied to compress the sealing ring to achieve sealing; during the sealing process, due to processing accuracy, component wear and other reasons, it is difficult to ensure uniform and complete sealing on the entire contact surface; there may be tiny gaps, resulting in gas or liquid leakage, or external gas entering the fermentation vessel, which cannot play a role in antibacterial. Utility Model Content
[0004] The purpose of the present invention is to provide an antibacterial device for the fermentation process of red yeast rice to solve the defects mentioned in the above background technology.
[0005] To achieve the above-mentioned purpose, an anti-bacteria device for the red yeast rice fermentation process is provided, including an anti-bacteria sealing component, which is installed at the top opening of the fermentation vessel, and a heat exchange tube is fixedly installed on the circumferential inner wall of the fermentation vessel, one end of the heat exchange tube is fixedly installed with a medium inlet pipe, and the other end of the heat exchange tube is fixedly installed with a medium outlet pipe, and at the same time, the medium inlet pipe and the medium outlet pipe on the heat exchange tube are sealed and embedded in the side wall of the fermentation vessel, the anti-bacteria sealing component includes an outer baffle fixedly arranged at the top opening of the fermentation vessel, and an inner baffle fixedly arranged on one side of the outer baffle, and a sealing seat is provided between the inner baffle and the outer baffle.
[0006] Preferably, the heat exchange tube is spirally arranged inside the fermentation vessel, and the axial cross-section of the fermentation vessel and the heat exchange tube is a concentric circle structure.
[0007] Preferably, an outer bending piece is fixedly provided on the top of the outer baffle, and an inner bending piece is fixedly provided on the top of the inner baffle, and the installation height of the inner bending piece is greater than the installation height of the outer bending piece; the outer bending piece and the inner bending piece are combined together to form a water-blocking structure of the sink.
[0008] Preferably, the outer baffle and the outer bending piece are combined together in a "V" shape, and the inner baffle and the inner bending piece are combined together in a "V" shape, the angle between the outer baffle and the outer bending piece is 120°, and the angle between the inner baffle and the inner bending piece is 135°.
[0009] Preferably, a water trough is formed between the outer baffle and the inner baffle, and the water trough is adapted to the size of the sealing seat. At the same time, the bottom of the sealing seat is inserted into the interior of the sealing seat, and an upper cover is provided on the top of the sealing seat, and a handle with a "T"-shaped cross-section is provided on the top of the upper cover.
[0010] Preferably, a viewing window is installed on the outside of the fermentation vessel, and the viewing window is a rectangular structure made of tempered glass, and the cross-section of the viewing window is arc-shaped.
[0011] Compared with the prior art, the beneficial effects of the present invention are:
[0012] The utility model inserts the sealing seat at the bottom of the handle into the interior of the water tank. The water level inside the water tank rises, completing the sealing work of the opening of the fermentation vessel. The water seal can form a tight sealing layer to prevent gases generated during the fermentation process, such as carbon dioxide, from leaking into the external environment. This is very important for processes that require maintaining a specific fermentation atmosphere, ensuring that fermentation can proceed under a relatively stable air pressure. At the same time, the water seal can also prevent outside air from entering the fermentation vessel. The outside air may contain miscellaneous bacteria, oxygen, etc., which will have an adverse effect on the fermentation process. The water seal can reduce the risk of bacterial contamination and protect the quality of the fermentation product.
[0013] 2. The utility model arranges a spiral heat exchange tube inside the fermentation vessel, which can evenly exchange heat with the raw material machine inside the container. When a cooling medium is introduced into the heat exchange tube, it is convenient to cool the inside of the fermentation vessel in summer; when a heating medium is introduced into the heat exchange tube, it is convenient to heat the inside of the fermentation vessel in winter. In combination with a thermometer sealed and installed on the fermentation vessel, the purpose of temperature control inside the fermentation vessel is achieved, providing an excellent environment for red yeast rice fermentation. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a front view schematic diagram of the structure of the utility model;
[0015] Figure 2 for Figure 1 sectional view of
[0016] Figure 3 for Figure 2 Bottom view of
[0017] Figure 4 for Figure 2 Top view of .
[0018] Numbers in the figure: 1, fermentation vessel; 2, window; 3, heat exchange tube; 4, anti-bacteria sealing assembly; 41, outer baffle; 42, outer bending piece; 43, water tank; 44, inner baffle; 45, inner bending piece; 46, sealing seat; 47, upper cover; 48, handle. DETAILED DESCRIPTION
[0019] See also Figure 1-4 The utility model provides an anti-bacteria device for the fermentation process of red yeast rice, including an anti-bacteria sealing component 4, which is installed at the top opening of the fermentation vessel 1, and a heat exchange tube 3 is fixedly installed on the circumferential inner wall of the fermentation vessel 1, one end of the heat exchange tube 3 is fixedly installed with a medium inlet tube, and the other end of the heat exchange tube 3 is fixedly installed with a medium outlet tube, and at the same time, the medium inlet tube and the medium outlet tube on the heat exchange tube 3 are sealed and embedded in the side wall of the fermentation vessel 1, the anti-bacteria sealing component 4 includes an outer baffle 41 fixedly arranged at the top opening of the fermentation vessel 1, and an inner baffle 44 is fixedly arranged on one side of the outer baffle 41, and a sealing seat 46 is provided between the inner baffle 44 and the outer baffle 41.
[0020] Working principle: when in use, first place the raw materials to be fermented inside the fermentation vessel 1, and set a sealed base at the bottom of the fermentation vessel 1, which is expressed in a hollow form in the figure, and the sealed base is drawn in the figure; a spiral heat exchange tube 3 is set inside the fermentation vessel 1, and when a cooling medium is passed into the heat exchange tube 3, it is convenient to cool the inside of the fermentation vessel 1 in summer; when a heating medium is passed into the heat exchange tube 3, it is convenient to heat the inside of the fermentation vessel 1 in winter, and cooperate with the thermometer sealed and installed on the fermentation vessel 1 to achieve the purpose of temperature control inside the fermentation vessel 1, providing an excellent environment for red yeast fermentation. The top opening of the fermentation vessel 1 is sealed as follows: pour clean water into the water tank 43, and the horizontal line is flush with the middle of the water tank 43. At this time, hold the handle 4 8. Insert the sealing seat 46 at the bottom of the handle 48 into the inside of the water tank 43. The water level inside the water tank 43 rises, completing the sealing of the opening of the fermentation vessel 1, replacing the sealing method of using bolt sealing gaskets and clamps. The operation is simple and fast, and the opening of the fermentation vessel 1 is completely sealed. The water seal can form a tight sealing layer to prevent the gas generated during the fermentation process, such as carbon dioxide, from leaking into the external environment; it is very important for processes that need to maintain a specific fermentation atmosphere, ensuring that fermentation can be carried out under a relatively stable air pressure; at the same time, the water seal can also prevent outside air from entering the fermentation vessel; the outside air may contain miscellaneous bacteria, oxygen, etc., which will have an adverse effect on the fermentation process; through the water seal, the risk of contamination can be reduced and the quality of the fermentation product can be protected.
[0021] The heat exchange tube 3 is spirally arranged inside the fermentation vessel 1 , and the axial cross-sections of the fermentation vessel 1 and the heat exchange tube 3 are concentric circle structures.
[0022] As a preferred embodiment, an outer bending piece 42 is fixedly provided on the top of the outer baffle 41, and an inner bending piece 45 is fixedly provided on the top of the inner baffle 44, and the installation height of the inner bending piece 45 is greater than the installation height of the outer bending piece 42; the outer bending piece 42 and the inner bending piece 45 are combined together to form a water-blocking structure of the water tank 43.
[0023] The outer baffle 41 and the outer bending piece 42 are combined together to form a "V" shape, and the inner baffle 44 and the inner bending piece 45 are combined together to form a "V" shape. The angle between the outer baffle 41 and the outer bending piece 42 is 120°, and the angle between the inner baffle 44 and the inner bending piece 45 is 135°.
[0024] As a preferred embodiment, a water trough 43 is formed between the outer baffle 41 and the inner baffle 44, and the water trough 43 is adapted to the size of the sealing seat 46. At the same time, the bottom of the sealing seat 46 is inserted into the inside of the sealing seat 46, and an upper cover 47 is provided on the top of the sealing seat 46, and a handle 48 with a "T"-shaped cross-section is provided on the top of the upper cover 47.
[0025] A viewing window 2 is installed on the outside of the fermentation vessel 1 , and the viewing window 2 is a rectangular structure made of tempered glass, and the cross-section of the viewing window 2 is an arc-shaped setting.
[0026] The outer bending piece 42 and the inner bending piece 45 are combined to form a water-blocking structure of the water tank 43; the setting of the outer bending piece 42 can prevent the water inside the water tank 43 from overflowing to the outside and causing environmental pollution; the setting of the inner bending piece 45 can prevent the water inside the water tank 43 from overflowing into the interior of the fermentation vessel 1, thereby preventing the raw materials inside the fermentation vessel 1 from entering water.
Claims
1. A device for preventing bacteria in a red yeast rice fermentation process, comprising a bacteria-proof sealing component (4), characterized in that: The anti-bacteria sealing component (4) is installed at the top opening of the fermentation vessel (1), and a heat exchange tube (3) is fixedly installed on the circumferential inner wall of the fermentation vessel (1), a medium inlet tube is fixedly installed at one end of the heat exchange tube (3), and a medium outlet tube is fixedly installed at the other end of the heat exchange tube (3), and the medium inlet tube and the medium outlet tube on the heat exchange tube (3) are both sealed and embedded on the side wall of the fermentation vessel (1), and the anti-bacteria sealing component (4) includes an outer baffle (41) fixedly installed at the top opening of the fermentation vessel (1), and an inner baffle (44) is fixedly installed on one side of the outer baffle (41), and a sealing seat (46) is provided between the inner baffle (44) and the outer baffle (41).
2. The antibacterial device for a red yeast rice fermentation process according to claim 1, characterized in that: The heat exchange tube (3) is spirally arranged inside the fermentation vessel (1), and the axial sections of the fermentation vessel (1) and the heat exchange tube (3) are concentric circle structures.
3. The antibacterial device for a red yeast rice fermentation process according to claim 1, characterized in that: An outer bending piece (42) is fixedly provided on the top of the outer blocking piece (41), and an inner bending piece (45) is fixedly provided on the top of the inner blocking piece (44), and the installation height of the inner bending piece (45) is greater than the installation height of the outer bending piece (42); the outer bending piece (42) and the inner bending piece (45) are combined together to form a water blocking structure of the water tank (43).
4. The antibacterial device for a red yeast rice fermentation process according to claim 3, characterized in that: The outer baffle (41) and the outer bending piece (42) are combined together to form a "V" shape, and the inner baffle (44) and the inner bending piece (45) are combined together to form a "V" shape. The included angle between the outer baffle (41) and the outer bending piece (42) is 120°, and the included angle between the inner baffle (44) and the inner bending piece (45) is 135°.
5. The antibacterial device for a red yeast rice fermentation process according to claim 1, characterized in that: A water trough (43) is formed between the outer baffle (41) and the inner baffle (44), and the water trough (43) is adapted to the size of the sealing seat (46). At the same time, the bottom of the sealing seat (46) is inserted into the interior of the sealing seat (46), and an upper cover (47) is provided on the top of the sealing seat (46), and a handle (48) with a "T"-shaped cross section is provided on the top of the upper cover (47).
6. The antibacterial device for a red yeast rice fermentation process according to claim 1, characterized in that: A viewing window (2) is installed on the outer side of the fermentation vessel (1), and the viewing window (2) is a rectangular structure made of tempered glass, and the cross section of the viewing window (2) is an arc-shaped arrangement.