Zinc liquid floating object gathering non-contact treatment device for galvanization process

Abstract

The utility model discloses a zinc liquid floater gathering non-contact processing device for galvanization process, which comprises a zinc pot, concrete bases are arranged at two ends of the top of the zinc pot, a first suspension bracket is fixedly mounted on one side of the top of each concrete base, and a second suspension bracket is fixedly mounted on the other side of the top of each concrete base. A third suspension bracket is welded between the first suspension bracket and the second suspension bracket; the main magnetic coil and the furnace nose magnetic coil are used for generating plane traveling wave magnetic fields in the clockwise direction and the anticlockwise direction, the auxiliary magnetic coil generates plane traveling wave magnetic fields from inside to outside, the plane traveling wave magnetic fields generate acting force on liquid metal, and the liquid metal flows in the set direction under driving of the acting force. And therefore, surface scrap metal is gathered in the gathering area, a closed magnetic area is formed in the gathering area, outward scattering of the surface scrap metal in the gathering area is reduced, the surface purity of zinc liquid is improved, and the galvanizing effect is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of galvanized metal surface treatment technology, in particular to a non-contact treatment device for gathering zinc liquid floating matter used in the galvanizing process. Background Art

[0002] During the galvanizing process, a zinc pot is used to melt zinc ingots and maintain their liquid state to meet the production needs of hot-dip products. During this process, the liquid metal's surface comes into contact with air, causing condensation and oxidation, resulting in surface scrap metal. If not promptly treated, large areas of crystallization and oxide scum can form on the liquid surface, significantly impacting product quality and causing degradation. In severe cases, this can damage production equipment, necessitating prompt cleaning. Currently, surface scrap metal removal is primarily performed manually. Operators, wearing protective gear, use a specially designed long-handled scoop (approximately 2 meters long) around the zinc pot, gently touching the surface to collect the surface scrap metal. This scrap metal is then removed and placed in a slag bin. The center area of ​​the zinc pot is the hot-dip coating area. Care must be taken during slag collection to avoid collision with the high-speed product. During cleaning, gentle movements are required to avoid disturbing the liquid surface, which can affect product quality. The ambient temperature around the zinc pot is high (approximately 450°C), posing safety risks due to volatilization and high-temperature liquids. The operation time is long, generally no less than 30 minutes per slag removal process, and frequent cleaning operations are required. Therefore, there is an urgent need for a zinc liquid floating object aggregation and treatment device for the galvanizing process to collect scrap metal on the surface of the zinc liquid during the galvanizing process, thereby reducing the workload of manual operation and avoiding the safety risks of manual operation. Utility Model Content

[0003] The utility model aims to solve the shortcomings of the prior art and proposes a non-contact treatment device for gathering zinc liquid floating matter used in a galvanizing process.

[0004] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0005] A non-contact treatment device for aggregating zinc liquid floating matter used in a galvanizing process comprises a zinc pot, wherein both ends of the top of the zinc pot are provided with a concrete base, a first suspension bracket is fixedly mounted on one side of the top of the concrete base, and a second suspension bracket is fixedly mounted on the other side of the top of the concrete base, a third suspension bracket is welded between the first suspension bracket and the second suspension bracket, and a first adjustment rod is provided on the top of the first suspension bracket, the second suspension bracket and the third suspension bracket, and a main magnetic coil is fixed to the bottom of the first adjustment rod through a main magnetic lifting ring, second adjustment rods distributed equidistantly are rotatably mounted on the inner wall around the main magnetic coil, and an auxiliary magnetic coil is rotatably mounted on the outer wall of the second adjustment rod, the main magnetic coil and the auxiliary magnetic coil are both connected to an electric control box through wires, and the electric control box is connected to a cooling control box through a signal line, a furnace nose magnetic coil is provided on one side of the main magnetic coil, and the furnace nose magnetic coil is connected to the furnace nose, the main magnetic coil, the auxiliary magnetic coil and the furnace nose magnetic coil are all supported by an outer shell, and a lifting ring is provided on the top outer wall of the outer shell.

[0006] As a further solution of the present invention: a metal plate is vertically inserted into the inner wall of the zinc pot, and the metal plate and the furnace nose are arranged parallel to each other.

[0007] As a further solution of the present invention: a silicon steel rod is arranged inside the shell, and a plurality of equidistantly distributed sawtooth silicon steel sheets are superimposed on the outer wall of the silicon steel rod, and copper coils are wound between the sawtooth silicon steel sheets.

[0008] As a further solution of the present invention: a busbar support is connected to the top of the copper coil, and a power busbar is provided on the busbar support.

[0009] As a further solution of the present invention: the ratio of the width of the serrated silicon steel sheet to the width of the copper coil is 10:13, and the number of the silicon steel rod slots is an integer multiple of 3 and not less than 6.

[0010] As a further solution of the present invention: a collecting area is provided at a corner of the top of the zinc pot, and the ratio of the side length of the collecting area to the width of the silicon steel rod is 0.8.

[0011] As a further solution of the present invention: the main magnetic coil is 100 mm away from the liquid level, the auxiliary magnetic coil is 50 mm away from the liquid level, and the furnace nose magnetic coil is 100 mm away from the liquid level.

[0012] As a further solution of the present invention: the height of the auxiliary magnetic coil is the same as that of the main magnetic coil, and the lengths of the auxiliary magnetic coil and the main magnetic coil are calculated by the formulas L=a / sinα-30mm and L=c / sinaα-30mm.

[0013] Compared with the prior art, the present invention provides a non-contact treatment device for aggregating floating matter in zinc liquid used in a galvanizing process, which has the following beneficial effects:

[0014] The zinc liquid floating matter aggregation and treatment device designed in this paper utilizes the main magnetic coil and the furnace nose magnetic coil to generate plane traveling wave magnetic fields in clockwise and counterclockwise directions, and the auxiliary magnetic coil generates a plane traveling wave magnetic field from the inside to the outside. The plane traveling wave magnetic field exerts a force on the liquid metal, and driven by the force, the liquid metal flows in a predetermined direction, so that the surface scrap metal gathers in the convergence area, forming a closed magnetic area in the convergence area, reducing the dispersion of the surface scrap metal in the convergence area, thereby improving the surface purity of the zinc liquid and improving the galvanizing effect.

[0015] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a front view of the overall structure of a non-contact treatment device for gathering floating matter in zinc liquid used in a galvanizing process proposed by the utility model;

[0017] Figure 2 This is a partial structural diagram of a non-contact treatment device for gathering floating matter in zinc liquid used in a galvanizing process proposed by the utility model;

[0018] Figure 3 This is an enlarged structural diagram of part A of a non-contact treatment device for gathering floating matter in zinc liquid for a galvanizing process proposed by the present invention;

[0019] Figure 4 This is a partial structural top view of a non-contact treatment device for gathering floating matter in zinc liquid used in a galvanizing process proposed by the utility model;

[0020] Figure 5 This is a schematic diagram of the magnetic coil structure of a non-contact treatment device for gathering floating matter in zinc liquid for a galvanizing process proposed by the utility model;

[0021] Figure 6 This is a front view of the magnetic coil structure of a non-contact treatment device for gathering floating matter in zinc liquid for a galvanizing process proposed by the utility model;

[0022] Figure 7 This is a schematic structural diagram of a first adjusting rod of a non-contact treatment device for gathering floating matter in zinc liquid for a galvanizing process proposed by the utility model.

[0023] In the figure: 1. Zinc pot; 2. Concrete base; 3. First suspension bracket; 4. Second suspension bracket; 5. Third suspension bracket; 6. First adjustment rod; 7. Second adjustment rod; 8. Main magnetic lifting ring; 9. Main magnetic coil; 10. Auxiliary magnetic coil; 11. Electric control box; 12. Cooling control box; 13. Busbar bracket; 14. Power bus; 15. Casing; 16. Silicon steel rod; 17. Copper coil; 18. Serrated silicon steel sheet; 19. Metal plate; 20. Furnace nose; 21. Furnace nose magnetic coil; 22. Lifting ring; 23. Collection area. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Example

[0025] A non-contact treatment device for collecting zinc liquid floating objects used in a galvanizing process, in this embodiment, as Figure 1-7 As shown, it includes a zinc pot 1, and concrete bases 2 are provided at both ends of the top of the zinc pot 1. A first suspension bracket 3 is fixedly installed on one side of the top of the concrete base 2, and a second suspension bracket 4 is fixedly installed on the other side of the top of the concrete base 2. A third suspension bracket 5 is welded between the first suspension bracket 3 and the second suspension bracket 4, and a first adjustment rod 6 is provided on the top of the first suspension bracket 3, the second suspension bracket 4 and the third suspension bracket 5, and a main magnetic coil 9 is fixed to the bottom of the first adjustment rod 6 through a main magnetic hanging ring 8. The inner wall around the main magnetic coil 9 rotates A second adjustment rod 7 is installed with equal distances, and an auxiliary magnetic coil 10 is rotatably installed on the outer wall of the second adjustment rod 7. The main magnetic coil 9 and the auxiliary magnetic coil 10 are connected to the electric control box 11 through a wire, and the electric control box 11 is connected to the cooling control box 12 through a signal line. A furnace nose magnetic coil 21 is provided on one side of the main magnetic coil 9, and the furnace nose magnetic coil 21 is connected to the furnace nose 20. The main magnetic coil 9, the auxiliary magnetic coil 10 and the furnace nose magnetic coil 21 are all supported by the outer shell 15, and the top outer wall of the outer shell 15 is provided with a lifting ring 22;

[0026] By utilizing the main magnetic coil 9 and the furnace nose magnetic coil 21 to generate plane traveling wave magnetic fields in clockwise and counterclockwise directions, and the auxiliary magnetic coil 10 to generate a plane traveling wave magnetic field from the inside to the outside, the plane traveling wave magnetic field exerts a force on the liquid metal, and driven by the force, the liquid metal flows in a predetermined direction, so that the surface scrap metal gathers in the convergence area 23, forming a closed magnetic area in the convergence area 23, reducing the dispersion of the surface scrap metal in the convergence area 23, thereby improving the surface purity of the zinc liquid and improving the galvanizing effect.

[0027] A metal plate 19 is vertically inserted into the inner wall of the zinc pot 1, and the metal plate 19 and the furnace nose 20 are arranged parallel to each other. A silicon steel rod 16 is arranged inside the shell 15, and a plurality of equidistantly distributed zigzag silicon steel sheets 18 are superimposed on the outer wall of the silicon steel rod 16, and copper coils 17 are wound between the zigzag silicon steel sheets 18;

[0028] The top of the copper coil 17 is connected to a busbar support 13, and the busbar support 13 is provided with a power bus 14. The width ratio of the serrated silicon steel sheet 18 to the width of the copper coil 17 is 10:13, and the number of silicon steel rod slots is an integer multiple of 3 and not less than 6.

[0029] A collecting area 23 is provided at one corner of the top of the zinc pot 1, and the ratio of the side length of the collecting area 23 to the width of the silicon steel rod 16 is 0.8;

[0030] When this embodiment is used, first, according to the size of the zinc pot 1 and the original size data, x is the distance between the auxiliary magnetic coils 10. The auxiliary coil on the furnace nose 20 side is installed perpendicular to the main coil, and the two auxiliary coils in the middle of the strip side are installed perpendicular to the main coil. The remaining auxiliary magnetic coils are installed pointing to the DS point and the OS point respectively, and form an angle α with the main magnetic coil. The DS point and the OS point are the two widest sides of the strip. a and c are the coverage distances of the auxiliary coils, and b and d are the distances from the edge of the strip to the installation position of the auxiliary magnetic coils. The corresponding relationship is a=0.6*b, c=0.5*d. After adjusting the positional relationship between the auxiliary magnetic coil 10 and the main magnetic coil 9 to a suitable height, the height position of the main magnetic coil 9 is adjusted by rotating the first adjusting rod 6. According to the depth of the zinc liquid inside the zinc pot 1, the main magnetic coil 9 is adjusted to a distance from the zinc liquid. The liquid level height is 100mm, and the auxiliary magnetic coil 10 is adjusted to 50mm from the zinc liquid level. After completion, the furnace nose magnetic coil 21 is adjusted to 100mm from the zinc liquid level. Then the main magnetic coil 9 and the furnace nose magnetic coil 21 are used to generate plane traveling wave magnetic fields in clockwise and counterclockwise directions, and the auxiliary magnetic coil 10 generates a plane traveling wave magnetic field from the inside to the outside. The plane traveling wave magnetic field exerts a force on the liquid metal, and under the drive of the force, the liquid metal flows in a predetermined direction, so that the surface scrap metal gathers in the convergence area 23, and forms a closed magnetic area in the convergence area 23, reducing the dispersion of the surface scrap metal in the convergence area 23. When the scrap metal impurities on the surface of the zinc liquid gather, the galvanizing process begins. Due to the accumulation of impurities on the liquid surface, the galvanizing quality of subsequent galvanized products is improved. Example

[0031] A non-contact treatment device for collecting floating objects in zinc liquid used in a galvanizing process, such as Figure 1-4As shown, this embodiment makes the following supplements on the basis of Embodiment 1: the main magnetic coil 9 is 100 mm away from the liquid level, and the auxiliary magnetic coil 10 is 50 mm away from the liquid level, the furnace nose magnetic coil 21 is 100 mm away from the liquid level, the height of the auxiliary magnetic coil 10 is the same as that of the main magnetic coil 9, and the lengths of the auxiliary magnetic coil 10 and the main magnetic coil 9 are calculated by the formulas L=a / sinα-30mm and L=c / sinaα-30mm.

[0032] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A non-contact treatment device for collecting floating objects in zinc liquid for galvanizing process, comprising a zinc pot (1), characterized in that: Concrete bases (2) are provided at both ends of the top of the zinc pot (1), a first suspension bracket (3) is fixedly installed on one side of the top of the concrete base (2), and a second suspension bracket (4) is fixedly installed on the other side of the top of the concrete base (2), a third suspension bracket (5) is welded between the first suspension bracket (3) and the second suspension bracket (4), and a first adjustment rod (6) is provided on the top of the first suspension bracket (3), the second suspension bracket (4) and the third suspension bracket (5), a main magnetic coil (9) is fixed to the bottom of the first adjustment rod (6) through a main magnetic hanging ring (8), and equidistant magnetic rings are rotatably installed on the inner wall around the main magnetic coil (9). A second adjustment rod (7) is distributed, and an auxiliary magnetic coil (10) is rotatably installed on the outer wall of the second adjustment rod (7). The main magnetic coil (9) and the auxiliary magnetic coil (10) are connected to the electric control box (11) through a wire, and the electric control box (11) is connected to the cooling control box (12) through a signal line. A furnace nose magnetic coil (21) is provided on one side of the main magnetic coil (9), and the furnace nose magnetic coil (21) is connected to the furnace nose (20). The main magnetic coil (9), the auxiliary magnetic coil (10) and the furnace nose magnetic coil (21) are all supported by the outer shell (15), and a lifting ring (22) is provided on the top outer wall of the outer shell (15).

2. The non-contact treatment device for collecting zinc liquid floating matter for galvanizing process according to claim 1, characterized in that: A metal plate (19) is vertically inserted into the inner wall of the zinc pot (1), and the metal plate (19) and the furnace nose (20) are arranged parallel to each other.

3. The non-contact treatment device for collecting zinc liquid floating matter for galvanizing process according to claim 1, characterized in that: A silicon steel rod (16) is provided inside the housing (15), and a plurality of equidistantly distributed sawtooth silicon steel sheets (18) are superimposed on the outer wall of the silicon steel rod (16), with copper coils (17) wound between the sawtooth silicon steel sheets (18).

4. The non-contact treatment device for aggregating floating matter in zinc liquid for a galvanizing process according to claim 3, characterized in that: The top of the copper coil (17) is connected to a busbar support (13), and a power busbar (14) is provided on the busbar support (13).

5. The non-contact treatment device for aggregating floating matter in zinc liquid for a galvanizing process according to claim 4, characterized in that: The ratio of the width of the zigzag silicon steel sheet (18) to the width of the copper coil (17) is 10:13, and the number of silicon steel rod slots is an integer multiple of 3 and not less than 6.

6. The non-contact treatment device for collecting zinc liquid floating matter for galvanizing process according to claim 3, characterized in that: A collecting area (23) is provided at a corner of the top of the zinc pot (1), and the ratio of the side length of the collecting area (23) to the width of the silicon steel rod (16) is 0.

8.

7. The non-contact treatment device for aggregating floating matter in zinc liquid for a galvanizing process according to claim 1, characterized in that: The main magnetic coil (9) is 100 mm away from the liquid level, the auxiliary magnetic coil (10) is 50 mm away from the liquid level, and the furnace nose magnetic coil (21) is 100 mm away from the liquid level.

8. The non-contact treatment device for collecting zinc liquid floating matter for galvanizing process according to claim 1, characterized in that: The height of the auxiliary magnetic coil (10) is the same as the height of the main magnetic coil (9), and the lengths of the auxiliary magnetic coil (10) and the main magnetic coil (9) are calculated by the formulas L=a / sinα-30mm and L=c / sinaα-30mm.

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