Vibration and noise reduction structure of high-speed raising needling machine

Abstract

The utility model belongs to the technical field of textile equipment, and particularly relates to a vibration and noise reduction structure of a high-speed raising needling machine, which comprises a needling machine outer shell, a needling machine inner shell, a needling machine main body, a noise reduction component, a driving mechanism, a needle plate, a supporting plate, a supporting component and a buffering component, the needling machine inner shell is arranged in the needling machine outer shell, the noise reduction assembly is arranged between the needling machine inner shell and the needling machine outer shell and keeps damping sliding contact with the outer side of the needling machine inner shell, and the supporting assembly is arranged at the bottom of the needling machine outer shell and extends to the position below the needling machine outer shell. The buffering assembly is arranged at the bottom of the needling machine inner shell and connected with the inner wall of the bottom of the needling machine outer shell. According to the utility model, the design is reasonable, the noise pollution is obviously reduced, the working efficiency is improved, the service life of the equipment is prolonged, and the stable operation of the equipment in the working process can be ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of textile equipment, in particular to a vibration reduction and noise reduction structure of a high-speed pile needle loom. Background Art

[0002] In the textile industry, high-speed pile needle loom is an indispensable equipment. Its working efficiency and stability directly affect the production quality and efficiency of textiles.

[0003] However, traditional needle looms often produce high noise and vibration during operation, which not only creates a poor working environment for workers but also easily causes equipment failure and reduces its service life. To address these issues, we have proposed a new vibration and noise reduction structure for high-speed needle looms.

[0004] The information disclosed in this background technology section is only intended to increase the understanding of the overall background of the present invention, and should not be regarded as an admission or any form of suggestion that the information constitutes the prior art already known to those skilled in the art. Utility Model Content

[0005] The purpose of the present invention is to solve the shortcomings mentioned in the above background technology and to propose a vibration reduction and noise reduction structure for a high-speed pile needle loom.

[0006] The above technical objectives of the present invention are achieved through the following technical solutions: A vibration reduction and noise reduction structure for a high-speed pile needle loom, comprising a needle loom outer shell, a needle loom inner shell, a needle loom main body, a noise reduction component, a drive mechanism, a needle plate, a support plate, a support component and a buffer component;

[0007] The inner shell of the needling machine is arranged in the outer shell of the needling machine, the noise reduction component is arranged between the inner shell of the needling machine and the outer shell of the needling machine and maintains damped sliding contact with the outside of the inner shell of the needling machine, the support component is arranged at the bottom of the outer shell of the needling machine and extends to the bottom of the outer shell of the needling machine, the buffer component is arranged at the bottom of the inner shell of the needling machine and is connected to the bottom inner wall of the outer shell of the needling machine, the driving mechanism is arranged in the inner shell of the needling machine, the needle plate is slidably installed in the inner shell of the needling machine and is connected to the driving mechanism, the needling machine body and the support plate are both arranged in the inner shell of the needling machine, and the support plate is located above the needling machine body and is adapted to the needle plate.

[0008] Preferably, the support assembly includes multiple legs, multiple shock-absorbing rubber blocks, multiple rubber seats and multiple anti-slip pads. Multiple shock-absorbing rubber blocks are fixedly installed on the bottom of the inner shell of the needling machine, and multiple through-holes are opened on the bottom inner wall of the outer shell of the needling machine. The bottom of the shock-absorbing rubber block is fixedly installed with legs, and the legs pass through the corresponding through-holes and are fixedly installed with rubber seats. The bottom side of the rubber seat is fixedly installed with an anti-slip pad, and a cavity is opened in the rubber seat.

[0009] Preferably, the buffer assembly includes multiple damping springs and multiple damping rods, and the bottom of the inner shell of the needling machine is fixedly mounted with multiple damping springs and multiple damping rods, and the bottom ends of the multiple damping springs and multiple damping rods are fixedly mounted on the bottom inner wall of the outer shell of the needling machine.

[0010] Preferably, the noise reduction component includes a porous sound absorbing layer, a low-frequency sound wave sound absorbing layer and a high-frequency sound wave sound absorbing layer. The porous sound absorbing layer and the high-frequency sound wave sound absorbing layer are respectively provided on the outer side of the inner shell of the needling machine and the inner side wall of the outer shell of the needling machine, and the same low-frequency sound wave sound absorbing layer is fixedly installed between the porous sound absorbing layer and the high-frequency sound wave sound absorbing layer.

[0011] Preferably, the porous sound absorbing layer is a perforated plate.

[0012] Preferably, the low-frequency sound wave absorbing layer is a hard fiberboard.

[0013] Preferably, the high-frequency sound wave absorbing layer is open-cell foam plastic.

[0014] Preferably, the driving mechanism includes a motor, two rotating shafts, two rotating disks, a rotating pin 1, a rotating pin 2, a connecting rod, two hinge blocks and two support plates. Two support plates are fixedly installed on the top inner wall of the inner shell of the acupuncture machine. Two rotating shafts located on the same axis are rotatably installed on the two support plates. The ends of the two rotating shafts close to each other are fixedly sleeved with a rotating disk. The same rotating pin 1 arranged parallel to the rotating shaft is rotatably installed on the two rotating disks. A connecting rod is radially fixedly installed on the rotating pin 1, and a rotating pin 2 is radially rotatably installed on the connecting rod. Two hinge blocks are fixedly installed on the top side of the needle plate, and the rotating pin 2 is rotatably installed on the two hinge blocks. A motor is fixedly installed on the inner wall of one side of the inner shell of the acupuncture machine, and the output shaft of the motor is axially fixedly connected to one of the rotating shafts.

[0015] Preferably, a rubber plate is fixedly mounted on the inner wall of the inner housing of the acupuncture machine on a side away from the motor, a support seat is fixedly mounted on the rubber plate, and a rotating shaft on the left side is rotatably connected to the support seat.

[0016] Preferably, through holes are provided on the turntable and the hinge block, and silent bearings are rotatably mounted on both ends of the rotating pin 1 and the rotating pin 2, and the silent bearings are respectively fixedly mounted on the inner walls of the corresponding through holes.

[0017] The beneficial effects of the utility model are:

[0018] The vibration reduction and noise reduction structure of the high-speed pile needle loom provided by the utility model can significantly expand the sound absorption range and improve the sound absorption coefficient by arranging a noise reduction component including a porous sound absorption layer, a low-frequency sound wave sound absorption layer and a high-frequency sound wave sound absorption layer between the outer shell of the needle loom and the inner shell of the needle loom, so that the noise generated during the operation of the device is effectively absorbed and reduced. At the same time, the shock-absorbing rubber block and rubber seat in the support component, and the damping spring and damping rod in the buffer component together constitute a powerful shock absorption system, which provides stable support for the inner shell of the needle loom and effectively reduces the transmission of noise to the ground. In addition, the silent bearings arranged on the turntable and the hinge block further reduce noise and improve the overall working environment comfort. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0020] Figure 1 This is a three-dimensional structural diagram of a vibration and noise reduction structure of a high-speed pile needle loom proposed in the present invention;

[0021] Figure 2 This is a schematic cross-sectional view of a vibration and noise reduction structure of a high-speed pile needle loom proposed in the present invention;

[0022] Figure 3 This is a partial three-dimensional structural diagram of a vibration and noise reduction structure of a high-speed pile needle loom proposed in the present invention;

[0023] Figure 4 This is a schematic diagram of the three-dimensional structure of the connecting rod, rotating pin 1, rotating pin 2 and silent bearing B in the vibration reduction and noise reduction structure of the high-speed pile needle loom proposed in the utility model;

[0024] Figure 5 This is a schematic diagram of the three-dimensional structure of the anti-slip pad, legs, rubber seat and shock-absorbing rubber block in the vibration and noise reduction structure of the high-speed pile needle loom proposed in the utility model;

[0025] Figure 6 This is a structural schematic diagram of part A in the vibration and noise reduction structure of a high-speed pile needle loom proposed in the utility model.

[0026] In the figure: 1. outer shell of acupuncture machine; 101. main body of acupuncture machine; 11. inner shell of acupuncture machine; 12. porous sound-absorbing layer; 13. low-frequency sound-absorbing layer; 14. high-frequency sound-absorbing layer; 2. turntable; 21. rotating shaft; 22. motor; 23. support seat; 24. rubber plate; 25. support plate; 3. needle plate; 31. support plate; 32. connecting rod; 321. rotating pin 1; 322. rotating pin 2; 33. silent bearing; 4. shock-absorbing rubber block; 41. support leg; 42. anti-slip pad; 421. rubber seat; 5. damping spring; 51. damping rod. DETAILED DESCRIPTION

[0027] The following will clearly and completely describe the technical solutions of the present invention in conjunction with specific embodiments. Obviously, the embodiments described are only some of the embodiments of the present invention, and not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are also within the scope of protection of the present invention.

[0028] Reference Figure 1-6A vibration reduction and noise reduction structure of a high-speed pile needle loom comprises a needle loom outer shell 1, a needle loom inner shell 11, a needle loom main body 101, a needle plate 3 and a supporting plate 31. The needle loom inner shell 11 is arranged in the needle loom outer shell 1, and a porous sound absorbing layer 12 and a high-frequency sound absorbing layer 14 are respectively provided on the outer side of the needle loom inner shell 11 and the inner side wall of the needle loom outer shell 1. A low-frequency sound absorbing layer 13 is fixedly installed between the porous sound absorbing layer 12 and the high-frequency sound absorbing layer 14, and the porous sound absorbing layer 12 and the high-frequency sound absorbing layer 14 are respectively in damping sliding contact with the outer side wall of the needle loom inner shell 11 and the inner side wall of the needle loom outer shell 1. By compositely using the above materials, the sound absorption range can be expanded, the sound absorption coefficient can be improved, and the sound absorption coefficient can be reduced during the operation of the device. The noise generated can be effectively absorbed and reduced, wherein the porous sound-absorbing layer 12 is a perforated plate, which can effectively absorb the medium-frequency sound waves in the noise, the low-frequency sound-absorbing layer 13 is a hard fiberboard, which can effectively absorb and reduce the low-frequency sound waves in the noise, and the high-frequency sound-absorbing layer 14 is an open-cell foam plastic, which can effectively absorb the high-frequency sound waves in the noise. A plurality of shock-absorbing rubber blocks 4 are fixedly installed on the bottom of the inner shell 11 of the acupuncture machine, and a plurality of through-holes are opened on the bottom inner wall of the outer shell 1 of the acupuncture machine. The bottom of the shock-absorbing rubber block 4 is fixedly installed with a support leg 41, which passes through the corresponding through-hole and is fixedly installed with a rubber seat 421, and the bottom side of the rubber seat 421 is fixedly installed with an anti-slip pad 42, and the rubber seat 421 A cavity is opened inside, which can provide stable support for the inner shell 11 of the acupuncture machine, and at the same time has anti-skid and certain shock-absorbing effects, and can further enhance the vertical shock-absorbing effect, and can greatly reduce the noise generated during the operation of the device and transmitted downward to the ground. A plurality of damping springs 5 ​​and a plurality of damping rods 51 are fixedly installed at the bottom of the inner shell 11 of the acupuncture machine, and the bottom ends of the plurality of damping springs 5 ​​and the plurality of damping rods 51 are fixedly installed on the bottom inner wall of the outer shell 1 of the acupuncture machine, which can provide effective support and buffering for the outer shell 1 of the acupuncture machine. Two support plates 25 are fixedly installed on the top inner wall of the inner shell 11 of the acupuncture machine, and two rotating shafts 21 located on the same axis are rotatably installed on the two support plates 25, and the ends of the two rotating shafts 21 close to each other are fixedly sleeved. A turntable 2 is provided, and the two turntables 2 are rotatably mounted with a rotating pin 321 that is arranged parallel to the rotating shaft 21. A connecting rod 32 is radially fixedly mounted on the rotating pin 321, and a rotating pin 2 322 is radially rotatably mounted on the connecting rod 32. The needle plate 3 is slidably mounted in the inner shell 11 of the acupuncture machine and is located above the supporting plate 31. The acupuncture machine body 101 and the supporting plate 31 are both arranged in the inner shell 11 of the acupuncture machine, and the supporting plate 31 is located above the acupuncture machine body 101 and is adapted to the needle plate 3. Two hinge blocks are fixedly mounted on the top side of the needle plate 3, and the rotating pin 2 322 is rotatably mounted on the two hinge blocks. A motor 22 is fixedly mounted on the inner wall of one side of the inner shell 11 of the acupuncture machine, and the output shaft of the motor 22 is axially fixedly connected to one of the rotating shafts 21.It can control the needle plate 3 to move up and down.

[0029] In this embodiment, in order to provide support for the rotating shaft 21 on the left and reduce noise generation to a certain extent, a rubber plate 24 is fixedly installed on the inner wall of the inner shell 11 of the acupuncture machine away from the motor 22, and a support base 23 is fixedly installed on the rubber plate 24. The rotating shaft 21 on the left is rotatably connected to the support base 23.

[0030] In this embodiment, in order to effectively reduce the noise generated during the transmission process, through holes are provided on the turntable 2 and the hinge block, and silent bearings 33 are rotatably installed at both ends of the rotating pin 1 321 and the rotating pin 2 322, and the silent bearings 33 are respectively fixedly installed on the inner walls of the corresponding through holes.

[0031] The circuits, electronic components and module structures involved all use existing technologies, which can be fully implemented by those skilled in the art. Needless to say, the content protected by this application does not involve improvements to software, circuits and methods.

[0032] Working principle:

[0033] When in use, first turn on the power supply, the motor 22 starts, and drives the rotating shaft 21 connected thereto to rotate, and drives the rotating pin 1 321 to perform a circular motion through the turntable 2, thereby driving the connecting rod 32 to reciprocate up and down. Since the rotating pin 2 322 is radially installed on the connecting rod 32, and the rotating pin 2 322 is rotatably installed on the two hinge blocks on the top side of the needle plate 3, the needle plate 3 is driven to reciprocate up and down, and the material on the support plate 31 below the needle plate 3 is piled up. During the operation of the device, the shock-absorbing rubber block 4, the rubber seat 421 and the anti-skid pad 42 work together to provide stable support for the inner shell 11 of the acupuncture machine, and have anti-skid and certain shock-absorbing effects, thereby reducing the vibration of the inner shell 11 of the acupuncture machine during the pile-raising process of the needle plate 3. In addition, the shock-absorbing rubber block 4, the rubber seat 421 and the anti-skid pad 4 2 can also greatly reduce the noise generated during the operation of the device and transmit it downward to the ground. The arrangement of the damping spring 5 and the damping rod 51 can provide a buffer between the inner shell 11 and the outer shell 1 of the needling machine, thereby reducing the influence of the vibration generated by the needle plate 3 during the raising process. At the same time, the porous sound-absorbing layer 12, the low-frequency sound-absorbing layer 13 and the high-frequency sound-absorbing layer 14 are used in combination to expand the sound absorption range and improve the sound absorption coefficient, which can effectively absorb and reduce the noise generated during the operation of the device. In addition, the rubber plate 24 and the support seat 23 are used in combination to provide support for the left rotating shaft 21 and reduce the noise generation to a certain extent. The silent bearing 33 provided in the through-holes opened on the turntable 2 and the hinge block can reduce the noise generated during the transmission process. The entire device has a simple structure, is easy to operate, has a good vibration reduction and noise reduction effect, and is highly practical.

[0034] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A vibration and noise reduction structure for a high-speed pile needle loom, characterized in that: It comprises a needle loom outer shell (1), a needle loom inner shell (11), a needle loom main body (101), a noise reduction component, a drive mechanism, a needle plate (3), a support plate (31), a support component and a buffer component; The inner shell (11) of the needling machine is arranged in the outer shell (1) of the needling machine, the noise reduction component is arranged between the inner shell (11) of the needling machine and the outer shell (1) of the needling machine and maintains damping sliding contact with the outer side of the inner shell (11) of the needling machine, the support component is arranged at the bottom of the outer shell (1) of the needling machine and extends to the bottom of the outer shell (1) of the needling machine, the buffer component is arranged at the bottom of the inner shell (11) of the needling machine and is connected to the bottom inner wall of the outer shell (1) of the needling machine, the driving mechanism is arranged in the inner shell (11) of the needling machine, the needle plate (3) is slidably installed in the inner shell (11) of the needling machine and is connected to the driving mechanism, the main body (101) of the needling machine and the supporting plate (31) are both arranged in the inner shell (11) of the needling machine, and the supporting plate (31) is located above the main body (101) of the needling machine and is adapted to the needle plate (3).

2. The vibration and noise reduction structure of a high-speed pile needle loom according to claim 1, characterized in that: The support assembly comprises a plurality of supporting legs (41), a plurality of shock-absorbing rubber blocks (4), a plurality of rubber seats (421) and a plurality of anti-skid pads (42); a plurality of shock-absorbing rubber blocks (4) are fixedly mounted on the bottom of the inner shell (11) of the needling machine; a plurality of through-holes are provided on the bottom inner wall of the outer shell (1) of the needling machine; a supporting leg (41) is fixedly mounted on the bottom of the shock-absorbing rubber block (4); the supporting leg (41) passes through the corresponding through-holes and is fixedly mounted with a rubber seat (421); a non-skid pad (42) is fixedly mounted on the bottom side of the rubber seat (421), and a cavity is provided in the rubber seat (421).

3. The vibration and noise reduction structure of a high-speed pile needle loom according to claim 1, characterized in that: The buffer assembly comprises a plurality of damping springs (5) and a plurality of damping rods (51); the plurality of damping springs (5) and the plurality of damping rods (51) are fixedly mounted on the bottom of the inner shell (11) of the acupuncture machine; and the bottom ends of the plurality of damping springs (5) and the plurality of damping rods (51) are fixedly mounted on the bottom inner wall of the outer shell (1) of the acupuncture machine.

4. The vibration and noise reduction structure of a high-speed pile needle loom according to claim 1, characterized in that: The noise reduction component comprises a porous sound absorbing layer (12), a low-frequency sound wave absorbing layer (13) and a high-frequency sound wave absorbing layer (14); the porous sound absorbing layer (12) and the high-frequency sound wave absorbing layer (14) are respectively provided on the outer side of the inner shell (11) of the needling machine and the inner side wall of the outer shell (1) of the needling machine; and the same low-frequency sound wave absorbing layer (13) is fixedly installed between the porous sound absorbing layer (12) and the high-frequency sound wave absorbing layer (14).

5. The vibration and noise reduction structure of a high-speed pile needle loom according to claim 4, characterized in that: The porous sound absorbing layer (12) is a perforated plate.

6. The vibration and noise reduction structure of a high-speed pile needle loom according to claim 4, characterized in that: The low-frequency sound wave absorbing layer (13) is a hard fiberboard.

7. The vibration and noise reduction structure of a high-speed pile needle loom according to claim 4, characterized in that: The high-frequency sound wave absorbing layer (14) is open-cell foam plastic.

8. The vibration and noise reduction structure of a high-speed pile needle loom according to claim 1, characterized in that: The driving mechanism comprises a motor (22), two rotating shafts (21), two rotating disks (2), a rotating pin 1 (321), a rotating pin 2 (322), a connecting rod (32), two hinge blocks and two support plates (25). Two support plates (25) are fixedly mounted on the top inner wall of the inner shell (11) of the acupuncture machine. Two rotating shafts (21) located on the same axis are rotatably mounted on the two support plates (25). The ends of the two rotating shafts (21) close to each other are fixedly sleeved with a rotating disk (2). The rotating disks (2) are rotated on the two rotating disks (2). A rotating pin (321) is rotatably mounted on the needle plate (3), which is arranged parallel to the rotating shaft (21). A connecting rod (32) is radially fixedly mounted on the rotating pin (321). A rotating pin (322) is radially rotatably mounted on the connecting rod (32). Two hinge blocks are fixedly mounted on the top side of the needle plate (3). The rotating pin (322) is rotatably mounted on the two hinge blocks. A motor (22) is fixedly mounted on the inner wall of one side of the inner shell (11) of the acupuncture machine. The output shaft of the motor (22) is axially fixedly connected to one of the rotating shafts (21).

9. The vibration and noise reduction structure of a high-speed pile needle loom according to claim 8, characterized in that: A rubber plate (24) is fixedly mounted on the inner wall of the inner shell (11) of the acupuncture machine away from the motor (22), a support seat (23) is fixedly mounted on the rubber plate (24), and a rotating shaft (21) on the left side is rotatably connected to the support seat (23).

10. The vibration and noise reduction structure of a high-speed pile needle loom according to claim 8, characterized in that: Through holes are provided on the turntable (2) and the hinge block, and both ends of the rotating pin 1 (321) and the rotating pin 2 (322) are rotatably mounted with silent bearings (33), which are respectively fixedly mounted on the inner walls of the corresponding through holes.

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