Carpet carding mechanism

Abstract

The utility model relates to the technical field of carpet production, in particular to a carpet carding mechanism which comprises two side plates, a carding roller is arranged between the two side plates, the two ends of the carding roller are rotationally connected with the inner walls of the side plates on the two sides respectively, a servo motor is fixed to the outer wall of one side plate, and the servo motor is fixed to the outer wall of the other side plate. A transmission shaft of the servo motor movably penetrates through the side plate and is fixedly connected with one end of the carding roller, and a plurality of uniformly distributed carding teeth are fixed on the outer wall of the carding roller. The dust collection cover is arranged on the side, close to the brushing roller, of the carrier plate, so that the suction fan is used for suction in the carding process, the filter box generates negative pressure, the dust collection cover can suck away batting on the carding roller and the carding teeth under the negative pressure, the batting is prevented from being accumulated on the carding teeth, and the carding efficiency is improved. Therefore, the combing effect of the combing teeth is ensured, and meanwhile, the pollution to the surrounding environment and the injury to surrounding workers are also avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of carpet production, in particular to a carpet combing mechanism. Background Art

[0002] Carpets are floor coverings made of natural fibers such as cotton, linen, wool, silk, and grass yarn, or chemical synthetic fibers, which are knitted, tufted, or woven by hand or mechanical processes.

[0003] In the existing carpet production and processing process, in order to ensure the smoothness of the carpet hair, a combing mechanism is required to comb the carpet hair during the processing. In actual use, the existing combing mechanism will cause a lot of hair to adhere to the combing teeth. The hair will float into the surrounding environment, causing pollution and respiratory damage to nearby workers. It does not provide a cleaning function. Moreover, the excessive hair adhesion to the combing teeth of the combing roller will also affect the combing effect. Therefore, we propose a carpet combing mechanism. Utility Model Content

[0004] The purpose of the utility model is to provide a carpet combing mechanism, which solves the problems raised in the background technology.

[0005] The two wheels are connected to each other with a plurality of gears, and the two wheels are connected with the gears of the two wheels respectively.

[0006] By adopting the above technical solution, the device is fixed on the equipment, and then the blanket hair is transported by a conveyor belt, and then the servo motor is used to drive the combing roller to rotate, and the blanket hair is combed by the combing teeth. During the combing process, the exhaust fan is started to exhaust air, so that the filter box generates negative pressure, and the dust collecting hood generates negative pressure, so that the hair on the combing roller and the combing teeth can be extracted, and the hair is collected into the filter box, so as to avoid the hair from being continuously entangled on the combing teeth and affecting the combing effect, and also to avoid the hair flying and polluting the surrounding environment.

[0007] As a preferred embodiment of the present invention, a plurality of evenly distributed scraping teeth are fixed to a side wall of the carrier plate corresponding to the combing roller, and the scraping teeth and the combing teeth are staggered.

[0008] By adopting the above technical solution and setting the scraping teeth, the combing roller can use the scraping teeth to scrape off the fluff on the combing roller during the rotation process, thereby ensuring that the dust collecting hood can thoroughly remove the fluff.

[0009] As a preferred embodiment of the present invention, support plates are fixed to both sides of the bottom of the carrier plate, and the tail ends of the support plates are fixedly connected to the side walls of the corresponding side plates.

[0010] By adopting the above technical solution and setting the support plate, it is possible to support the carrier plate and ensure that the carrier plate is highly stable.

[0011] As a preferred embodiment of the present invention, a mounting plate is fixed to the bottom of the side plate, and mounting holes are provided on both sides of the surface of the mounting plate.

[0012] By adopting the above technical solution, the arrangement of the mounting plate and the mounting holes makes it convenient to install and fix the entire device.

[0013] As a preferred embodiment of the present invention, a box cover is fixed to one side wall of the filter box by bolts.

[0014] By adopting the above technical solution, the arrangement of the box cover makes it easy to open, thereby facilitating the cleaning of the fluff collected inside.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0016] A carpet combing mechanism of the technical solution of the present application is provided with a dust collecting cover on one side of the carrier plate close to the brush roller, so that during the combing process, an exhaust fan is used to exhaust the air, thereby generating negative pressure in the filter box, so that the dust collecting cover can negatively pressure-extract the fluff on the combing roller and the combing teeth, thereby preventing the fluff from accumulating on the combing teeth, thereby ensuring the combing effect of the combing teeth, and also avoiding pollution to the surrounding environment and harm to surrounding workers;

[0017] During the process of removing lint through the dust collecting hood, the combing roller rotates, so that the scraping teeth can scrape off the lint adhering to the combing teeth, thereby avoiding the lint from being entangled on the combing teeth and becoming difficult to remove, thereby improving the effect of the negative pressure hood in removing lint, thereby improving the effect of removing lint. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Other features, objects and advantages of the present invention will become more apparent from the detailed description of the non-limiting embodiments with reference to the following drawings:

[0019] Figure 1 This is a schematic diagram of the overall structure of the carpet combing mechanism of the utility model;

[0020] Figure 2 This is a side structural diagram of the carpet combing mechanism of the utility model;

[0021] Figure 3 This is a schematic diagram of the carrier plate structure of the carpet combing mechanism of the present utility model;

[0022] Figure 4 This is a schematic diagram of the filter box structure of the carpet combing mechanism of the present utility model.

[0023] In the picture:

[0024] 1. Side panel; 11. Combing roller; 12. Combing teeth; 13. Servo motor; 14. Mounting plate;

[0025] 2. Carrier plate; 21. Filter box; 22. Dust suction pipe; 23. Dust hood; 24. Exhaust fan; 25. Support plate; 26. Box cover; 27. Scraper teeth; 28. Filter screen. DETAILED DESCRIPTION

[0026] See also Figure 1-4 The utility model provides a technical solution: a carpet combing mechanism, including side panels 1, the number of side panels 1, a combing roller 11 is provided between the two side panels 1, the two ends of the combing roller 11 are respectively rotatably connected to the inner walls of the side panels 1 on both sides, and a servo motor 13 is fixed to the outer wall of one side panel 1, and the transmission shaft of the servo motor 13 movably penetrates the side panel 1 and is fixedly connected to one end of the combing roller 11. A plurality of evenly distributed combing teeth 12 are fixed to the outer wall of the combing roller 11, and a carrier plate 2 is fixedly connected to one side of the two side panels 1. A dust collecting cover 23 is fixed on the top of the carrier plate 2 near one side of the combing roller 11, and a filter box 21 and an exhaust fan 24 are fixedly installed on the other side of the top of the carrier plate 2. A filter screen 28 is fixed in the middle of the inner cavity of the filter box 21, and the outer end of the exhaust fan 24 is connected to the lower side of one side wall of the filter box 21, and a dust suction pipe 22 is fixedly connected to the top of the filter box 21, and the outer end of the dust suction pipe 22 is fixedly connected to the dust collecting cover 23;

[0027] In actual use, the device is fixed on the equipment, and then the conveyor belt is used to transport the blanket hair, and then the servo motor 13 is used to drive the combing roller 11 to rotate, and the combing teeth 12 are used to comb the blanket hair. During the combing process, the exhaust fan 24 is started to exhaust air, so that the filter box 21 generates a negative pressure, and the dust collecting cover 23 generates a negative pressure, so that the hair on the combing roller 11 and the combing teeth 12 can be extracted, and the hair is collected into the filter box 21, so as to prevent the hair from being continuously entangled on the combing teeth 12 and affecting the combing effect, and also prevent the hair from flying and polluting the surrounding environment.

[0028] Furthermore, support plates 25 are fixed on both sides of the bottom of the carrier plate 2. The tail ends of the support plates 25 are fixedly connected to the side walls of the corresponding side plates 1. The arrangement of the support plates 25 enables support to be formed on the carrier plate 2, ensuring high stability of the carrier plate 2.

[0029] Furthermore, a mounting plate 14 is fixed to the bottom of the side panel 1, and mounting holes are provided on both sides of the surface of the mounting plate 14. The arrangement of the mounting plate 14 and the mounting holes makes it easy to install and fix the entire device.

[0030] It is worth mentioning that a box cover 26 is fixed to one side wall of the filter box 21 by bolts. The setting of the box cover 26 makes it easy to open, so as to facilitate cleaning of the fluff collected inside.

[0031] like Figure 1 and 2 As shown; a plurality of evenly distributed scraping teeth 27 are fixed to one side wall of the carrier plate 2 corresponding to the combing roller 11, and the scraping teeth 27 and the combing teeth 12 are staggered. The arrangement of the scraping teeth 27 enables the combing roller 11 to use the scraping teeth 27 to scrape off the fluff on the combing roller 11 during the rotation process, thereby ensuring that the dust collecting hood 23 can thoroughly remove the fluff.

[0032] The implementation principle of the carpet combing mechanism of the present application is: in actual use, the device is fixed on the equipment, and then the carpet hair is transported by the conveyor belt, and then the servo motor 13 is used to drive the combing roller 11 to rotate, and the combing teeth 12 are used to comb the carpet hair. During the combing process, the exhaust fan 24 is started to exhaust air, so that the filter box 21 generates negative pressure, and the dust collecting hood 23 generates negative pressure, so that the hair on the combing roller 11 and the combing teeth 12 can be extracted, and the hair is collected into the filter box 21, so as to avoid the hair from being continuously entangled on the combing teeth 12 and affecting the combing effect, and at the same time, it also avoids the hair flying and polluting the surrounding environment, and the combing roller 11 can use the scraping teeth 27 to scrape off the hair on the combing roller 11 during the rotation, so as to ensure that the dust collecting hood 23 can thoroughly absorb the hair.

[0033] In addition, the components included in the carpet combing mechanism of the present invention are all universal standard parts or components known to those skilled in the art. Their structures and principles can be known to those skilled in the art through technical manuals or through conventional experimental methods. In the idle space of this device, all the above-mentioned electrical components, which refer to power elements, electrical components, and adapted monitoring computers and power supplies, are connected through wires. For specific connection methods, reference should be made to the following working principle. The electrical connection is completed in the order in which the electrical components work. The detailed connection methods are well-known technologies in this field. The following mainly introduces the working principles and processes, and no longer explains the electrical control.

Claims

1. A carpet combing mechanism, comprising a side plate (1), characterized in that: There are two side panels (1), a combing roller (11) is provided between the two side panels (1), and the two ends of the combing roller (11) are rotatably connected to the inner walls of the side panels (1) on both sides, a servo motor (13) is fixed to the outer wall of one of the side panels (1), a transmission shaft of the servo motor (13) movably passes through the side panel (1) and is fixedly connected to one end of the combing roller (11), a plurality of evenly distributed combing teeth (12) are fixed to the outer wall of the combing roller (11), and one side of the two side panels (1) is fixedly connected to A carrier plate (2) is provided, wherein a dust collecting hood (23) is fixed on one side of the top of the carrier plate (2) close to the combing roller (11), a filter box (21) and an exhaust fan (24) are fixedly installed on the other side of the top of the carrier plate (2), a filter screen (28) is fixed in the middle of the inner cavity of the filter box (21), the outer end of the exhaust fan (24) is connected to the lower side of a side wall of the filter box (21), a dust suction pipe (22) is fixedly connected to the top of the filter box (21), and the outer end of the dust suction pipe (22) is fixedly connected to the dust collecting hood (23).

2. A carpet combing mechanism according to claim 1, characterized in that: A plurality of evenly distributed scraping teeth (27) are fixed to a side wall of the carrier plate (2) corresponding to the combing roller (11), and the scraping teeth (27) and the combing teeth (12) are arranged in a staggered manner.

3. The carpet combing mechanism according to claim 1, characterized in that: Support plates (25) are fixed on both sides of the bottom of the carrier plate (2), and the tail ends of the support plates (25) are fixedly connected to the side walls of the corresponding side plates (1).

4. The carpet combing mechanism according to claim 1, characterized in that: A mounting plate (14) is fixed to the bottom of the side plate (1), and mounting holes are provided on both sides of the surface of the mounting plate (14).

5. The carpet combing mechanism according to claim 1, characterized in that: A box cover (26) is fixed to one side wall of the filter box (21) by means of bolts.

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