Road anti-collision guardrail overhauling and false seam cutting platform
By designing highway anti-collision guardrail maintenance and false seam cutting platform, the problems of low quality and poor safety of traditional manual cutting are solved, efficient and safe false seam cutting of guardrails are achieved, and cutting quality and construction safety are improved.
Patent Information
- Application Number
- CN202422674417.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-11-04
AI Technical Summary
When traditional manual handheld angle grinders cut fake seams of highway anti-collision guardrails, there are problems such as low quality of the depth and width of the cutting joints, poor safety and low efficiency, especially in high altitude operations.
A highway anti-collision guardrail maintenance and false seam cutting platform is designed, including a walking operation platform, cutting track, cutting equipment and dust reduction equipment. The platform is hung on the guardrail, the cutting equipment slides on the precision slide rail, the rocker can rotate to achieve 360-degree cutting, and the dust reduction equipment sprays water and dust reduction during cutting.
The quality and safety of false seam cutting are improved, the environmental protection of construction is ensured, manual demand is reduced, and cutting efficiency and safety are improved.
Smart Images

Figure CN223292955U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bridge construction, and more specifically to a highway anti-collision guardrail inspection and repair and false seam cutting platform. Background Art
[0002] Currently, with the development of my country's national economy, bridge projects are constantly being updated, placing higher demands on project quality and safety, and on the inspection and maintenance of bridge projects. Highway guardrails are generally SA-type reinforced concrete anti-collision guardrails. After construction, guardrail slits must be promptly cut and inspected. Since slits can reduce irregular cracks in the guardrail, their quality directly affects the integrity of the guardrail. Furthermore, guardrail inspections often involve high-altitude work. Traditional false seam cutting uses a manual handheld angle grinder to cut along the ink line, resulting in a low quality assurance rate for the seam depth and width. False seam cutting on the outer side of the guardrail uses a custom-made hanger, which is less safe and inefficient. Utility Model Content
[0003] To overcome the shortcomings of the prior art, the present invention provides a highway guardrail inspection and repair and false seam cutting platform. This platform solves the safety issues of high-altitude operations on highway guardrails and improves the false seam cutting quality of highway guardrails.
[0004] In order to solve the above technical problems, the technical solution adopted by the present invention is:
[0005] A highway anti-collision guardrail inspection and false seam cutting platform, which is hung on the highway anti-collision guardrail and includes a walking work platform, a cutting track, a cutting device and a dust reduction device. The walking work platform is set on the anti-collision guardrail, the cutting track is set at one end of the walking work platform, the cutting device is movably set on the cutting track, the dust reduction device is set on the walking work platform, and the dust reduction device is connected to the cutting device.
[0006] The walking work platform includes a platform frame, which is mounted on the anti-collision guardrail with a concave structure. A waist frame is provided on the side of the platform frame close to the road surface, and contact walking wheels are provided on the inner side and waist frame of the platform frame.
[0007] The top and both sides of the inner side of the platform frame are provided with contact running wheels.
[0008] A protective net is provided on both side surfaces of the platform frame and the outer side surface away from the road surface. The protective net is a wire mesh with a grid spacing of 5 cm.
[0009] The top of the platform frame and the side close to the road surface are open structures, and a climbing rod is provided on the inner side of the platform frame.
[0010] The cutting track includes a positioning and fixing steel plate and a precision slide rail. The positioning and fixing steel plate is arranged along one end of the platform frame, and the precision slide rail is fixed to the positioning and fixing steel plate by bolts.
[0011] The cutting equipment includes a track slider, a rocker base, a rocker and a cutter fixed base. The track slider is slidably set on the precision slide rail. Four sets of conical pulleys are set on the track slider. The track slider is slidably set on the precision slide rail through the conical pulleys. The rocker base is fixedly set on the track slider. The two ends of the rocker are respectively connected to the rocker base and the cutter fixed base through bearings. A handheld angle grinder is set on the cutter fixed base.
[0012] The rocker adopts a Z-shaped rod.
[0013] The dust reduction equipment includes a water tank, a water pump, a soft water pipe and a cooling and dust-proof nozzle. The water tank and the water pump are arranged on the road surface. The water pump is connected to the water tank. The two ends of the soft water pipe are respectively connected to the water pump and the cooling and dust-proof nozzle. The cooling and dust-proof nozzle is arranged on the fixed base of the cutting machine.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] The platform frame provides the device's construction platform framework, which slides over the guardrail to facilitate construction operations. The contact wheels facilitate the mobile working platform's movement over the guardrail. The protective net enhances the platform's safety, and the ladder rails ensure easy access for construction workers. The cutting equipment slides on precision rails, enabling seamless access to the guardrail. The rocker rotates 360 degrees, enabling variable-amplitude cutting to accommodate irregular linear cuts. The dust suppression device simultaneously reduces dust during cutting, ensuring environmentally friendly construction. This device addresses the safety concerns of high-altitude operations on highway guardrails while improving the quality of false seam cutting. It's easy to operate and saves labor. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a schematic structural diagram of the platform frame portion of the present utility model;
[0018] Figure 3 It is a side view of the platform frame in the utility model;
[0019] Figure 4 This is a schematic diagram of the cutting track portion of the utility model;
[0020] Figure 5 This is a partial schematic diagram of the cutting equipment in the present utility model;
[0021] Figure 6 for Figure 1 A magnified schematic diagram of the middle part A;
[0022] In the figure: 1 is the walking work platform, 2 is the cutting track, 3 is the platform frame, 4 is the waist frame, 5 is the contact walking wheel, 6 is the protective net, 7 is the positioning and fixing steel plate, 8 is the precision slide rail, 9 is the track slider, 10 is the tapered pulley, 11 is the rocker base, 12 is the rocker, 13 is the cutting machine fixed base, 14 is the handheld angle grinder, 15 is the water tank, 16 is the water pump, 17 is the soft water pipe, and 18 is the cooling and dust-proof nozzle. DETAILED DESCRIPTION
[0023] In order to more clearly understand the above-mentioned purposes, features and advantages of the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.
[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below.
[0025] like Figures 1 to 6 The figure shows a highway guardrail maintenance and false seam cutting platform. The platform is mounted on the guardrail and includes a walking platform 1, cutting tracks 2, cutting equipment, and dust suppression equipment. The walking platform 1 is mounted on the guardrail, while the cutting tracks 2 are located at the end of the walking platform 1 near the guardrail. The cutting equipment is movably mounted on the cutting tracks, and the dust suppression equipment is mounted on the road surface (according to the diagram, the water tank and water pump should be located on the road surface and connected to the walking platform). The dust suppression equipment is connected to the cutting equipment. The walking platform 1 is movably mounted on the guardrail on both sides of the road surface. By moving on the cutting tracks 2, the false seams can be cut using the cutting equipment. The dust suppression equipment also reduces dust generated during cutting.
[0026] Preferably, the walking work platform 1 includes a platform frame 3, which is sleeved on the outside of the anti-collision guardrail with a concave structure, a waist frame 4 is provided on the side of the platform frame 3 close to the road surface, and contact walking wheels 5 are provided on the inner side of the platform frame 3 and the waist frame 4. Walking in contact with the guardrail.
[0027] Preferably, contact running wheels 5 are provided on the top and both sides of the inner side surface of the platform frame 3 .
[0028] Preferably, a protective net 6 is provided on both side surfaces of the platform frame 3 and the outer side surface away from the road surface. The protective net 6 is a wire mesh with a grid spacing of 5 cm.
[0029] Preferably, the top of the platform frame 3 and the side close to the road surface are open structures, and a ladder rod is provided on the inner side of the platform frame 3 to meet the working needs of the construction workers on the platform.
[0030] Preferably, the cutting track 2 includes a positioning and fixing steel plate 7 and a precision slide rail 8. The positioning and fixing steel plate 7 is arranged along one end of the platform frame 3, and the precision slide rail 8 is fixed to the positioning and fixing steel plate 7 by bolts.
[0031] Preferably, the cutting equipment includes a track slider 9, a rocker base 11, a rocker 12 and a cutting machine fixed base 13. The track slider 9 is slidably set on the precision slide rail 8. Four sets of conical pulleys 10 are set on the track slider 9. The track slider 9 is slidably set on the precision slide rail 8 through the conical pulleys 10. The rocker base 11 is fixedly set on the track slider 9. The two ends of the rocker 12 are respectively connected to the rocker base 11 and the cutting machine fixed base 13 through bearings. A handheld angle grinder 14 is set on the cutting machine fixed base 13.
[0032] Preferably, the rocker 12 is a Z-shaped rod. The length of the rocker 12 is 22 cm, and the cantilever length at both ends of the rocker 12 is 5 cm. The rocker 12 can rotate 360 degrees to achieve variable amplitude cutting, meeting the irregular linear cutting requirements of the guardrail.
[0033] Preferably, the dust reduction equipment includes a water tank 15, a water pump 16, a soft water pipe 17, and a cooling and dust-proof nozzle 18. The water tank 15 and the water pump 16 are placed on the road surface, the water pump 16 is connected to the water tank 15, and the ends of the soft water pipe 17 are respectively connected to the water pump 16 and the cooling and dust-proof nozzle 18. The cooling and dust-proof nozzle 18 is placed on the fixed base 13 of the cutting machine. During the cutting operation, the cooling and dust-proof nozzle 18 sprays water mist on the blade of the handheld angle grinder 14 to cool the blade and reduce dust, thereby protecting the occupational health of the operator.
[0034] The usage process is as follows: Step 1, ride the walking work platform 1 on the cast anti-collision guardrail, and the contact walking wheels 5 abut against the protective guardrail, so that the walking work platform 1 can move and move on the protective guardrail.
[0035] Step 2: Install the handheld cutting machine 14 on the cutting machine fixed base 13 at the other end of the cantilever of the rocker 12, and fill the water storage tank 15 of the dust suppression system with water.
[0036] Step 3: The walking working platform 1 moves to the false seam cutting position.
[0037] Step 4: Start the handheld cutting machine 14 switch and the water pump 16 switch to start the cutting operation. The operator wears goggles and must wear a five-point safety belt when performing cutting operations outside the platform frame 3. The safety belt is anchored on the pre-embedded gate steel bar on the bridge deck.
[0038] The above only describes in detail the preferred embodiments of the present invention, but the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by ordinary technicians in this field, various changes can be made without departing from the purpose of the present invention, and various changes should be included in the scope of protection of the present invention.
Claims
1. A highway anti-collision guardrail inspection and false seam cutting platform, which is hung on the highway anti-collision guardrail and is characterized by: The invention comprises a walking work platform (1), a cutting track (2), a cutting device and a dust reduction device, wherein the walking work platform (1) is arranged on an anti-collision guardrail, the cutting track (2) is arranged at one end of the walking work platform (1), the cutting device is movably arranged on the cutting track, the dust reduction device is arranged on the walking work platform (1), and the dust reduction device is connected to the cutting device.
2. A highway anti-collision guardrail inspection and false seam cutting platform according to claim 1, characterized in that: The walking work platform (1) comprises a platform frame (3), the platform frame (3) being sleeved on the anti-collision guardrail with a concave structure, a waist frame (4) being provided on the inner side of the platform frame (3) close to the road surface, and contact walking wheels (5) being provided on the inner side surface of the platform frame (3) and the waist frame (4).
3. A highway anti-collision guardrail inspection and false seam cutting platform according to claim 2, characterized in that: Contact running wheels (5) are provided on the top and both sides of the inner side surface of the platform frame (3).
4. The highway anti-collision guardrail inspection and false seam cutting platform according to claim 2 is characterized by: A protective net (6) is provided on both side surfaces of the platform frame (3) and the outer side surface away from the road surface. The protective net (6) is a wire mesh with a grid spacing of 5 cm.
5. The highway anti-collision guardrail inspection and false seam cutting platform according to claim 2 is characterized by: The top of the platform frame (3) and the side close to the road surface are open structures, and a climbing rod is provided on the inner side of the platform frame (3).
6. The highway anti-collision guardrail inspection and false seam cutting platform according to claim 2, characterized in that: The cutting track (2) comprises a positioning and fixing steel plate (7) and a precision slide rail (8), wherein the positioning and fixing steel plate (7) is arranged along one end of the platform frame (3), and the precision slide rail (8) is fixed to the positioning and fixing steel plate (7) by bolts.
7. A highway anti-collision guardrail inspection and false seam cutting platform according to claim 6, characterized in that: The cutting device comprises a track slider (9), a rocker base (11), a rocker (12) and a cutting machine fixed base (13), wherein the track slider (9) is slidably arranged on the precision slide rail (8), four sets of tapered pulleys (10) are arranged on the track slider (9), the track slider (9) is slidably arranged on the precision slide rail (8) through the tapered pulleys (10), the rocker base (11) is fixedly arranged on the track slider (9), the two ends of the rocker (12) are respectively connected to the rocker base (11) and the cutting machine fixed base (13) through bearings, and a handheld angle grinder (14) is arranged on the cutting machine fixed base (13).
8. The highway anti-collision guardrail inspection and false seam cutting platform according to claim 7, characterized in that: The rocker (12) is a Z-shaped rod.
9. The highway anti-collision guardrail inspection and false seam cutting platform according to claim 7, characterized in that: The dust reduction equipment comprises a water tank (15), a water pump (16), a soft water pipe (17) and a cooling dust-proof nozzle (18); the water tank (15) and the water pump (16) are arranged on a road surface; the water pump (16) is connected to the water tank (15); two ends of the soft water pipe (17) are respectively connected to the water pump (16) and the cooling dust-proof nozzle (18); and the cooling dust-proof nozzle (18) is arranged on the fixed base (13) of the cutting machine.