Pile foundation reinforcement cage inclination correction equipment
By combining the design of bottom plate, hydraulic cylinder, calibration box and lifting mechanism, the problem of the device itself is solved, the accurate correction of the steel cage and efficient pouring of concrete are achieved, and the construction efficiency and concrete strength are improved.
Patent Information
- Application Number
- CN202422760281.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-11-13
AI Technical Summary
Although the existing pile-based steel cage inclination correction equipment can correct the steel cage, it does not have the correction function itself, resulting in the device inclination when the ground on the construction site is large, affecting the correction effect.
The combination design of the bottom plate, through-hole, steel cage body, roof plate, hydraulic cylinder, calibration box, correction jaw and lifting mechanism is adopted. The four corner height of the device is adjusted through the hydraulic cylinder and lifting mechanism to maintain the level. The steel cage is positioned and clamped in combination with the calibration mechanism, and the internal air of the concrete is discharged using the vibration mechanism.
The level of the device itself is improved, the accuracy of the correction of the steel cage is ensured, and the internal bubbles of the concrete are discharged through high-frequency vibration to improve the concrete strength.
Smart Images

Figure CN223293047U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to foundation engineering construction, in particular to a pile foundation reinforcement cage inclination correction device. Background Art
[0002] After piling at the construction site, in order to ensure that the piles can be supported, a steel cage is generally lowered into the pile hole, and then a guide tube is inserted to pour concrete, so as to improve the overall bearing capacity of the foundation.
[0003] The utility model patent with the announcement number CN217629845U discloses a pile foundation steel cage tilt correction device, which belongs to the technical field related to foundation engineering construction. It aims to solve the problem that the existing technology often has difficulty in use due to its large overall equipment. It is difficult to use when adjusting manually. At the same time, the force used to adjust the steel cage during use is uneven, which greatly increases the probability of the steel cage tilting. It includes a support column, the bottom of the support column is fixedly connected to a movable wheel near the top corner, the top of the support column is fixedly connected to a top frame, the top of the top frame is fixedly connected to a protective cover, the bottom of the top frame is movably connected to a first control plate and a second control plate, the first and second control plates are fixedly connected to the position near the bottom of the side away from the center, and the correction block is fixedly connected to the side away from the center with a correction ring, and the outer side of the correction ring is fixedly connected to the side near the center of the support column. The utility model is provided with a first control plate and a second extrusion tooth plate, which is conducive to use without disassembling the steel cage during use, greatly improving the overall efficiency, making the overall use more simple and easy to operate, facilitating rapid correction, and reducing the overall construction time.
[0004] However, the above patent still has shortcomings: although the patent can correct the steel cage, it does not have the function of correcting the device itself. Since the ground of the construction site is generally undulating, the device itself will also tilt when placed on the ground, which makes the device's correction effect on the steel cage poor. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a pile foundation steel cage inclination correction device to solve the problem that the existing pile foundation steel cage inclination correction device proposed in the above background technology can correct the steel cage, but it does not have the function of correcting the device itself. Since the ground of the construction site is generally undulating, the device itself will also tilt when placed on the ground, which makes the device have poor correction effect on the steel cage.
[0006] The technical solution of the utility model is:
[0007] A pile foundation steel cage inclination correction device comprises: a base plate; a through hole is opened at the center of the base plate, a steel cage body is arranged on the top of the through hole, a liftable top plate is arranged on the top of the base plate, hydraulic cylinders are arranged at the four bottom corners of the top plate, the bottom ends of the hydraulic cylinders are fixedly connected to the base plate, and the telescopic ends of the hydraulic cylinders are fixedly connected to the top plate, a correction box is fixedly connected at the center of the top plate, and correction clamps are arranged at the four bottom corners of the correction box; a correction mechanism for preventing the steel cage body from tilting is arranged inside the correction box; a lifting mechanism for correcting the device is arranged at the four bottom corners of the base plate; vibration mechanisms for quickly discharging air in the concrete poured inside the steel cage are arranged on both sides of the top of the base plate.
[0008] Preferably, the correction mechanism includes: a flat screw disk is rotatably connected to the internal part of the correction box, and the four corners of the bottom of the flat screw disk are meshed with moving blocks, the moving blocks are respectively fixedly connected to the correction clamps, the moving blocks are slidably connected to the correction box, and damping pads are provided between the correction clamps and the steel cage body, and the damping pads are respectively fixedly connected to the correction clamps; the top of the flat screw disk is fixedly connected to the first bevel gear, the top side of the first bevel gear is meshed with the second bevel gear, the center of the second bevel gear is fixedly connected to the first rotating shaft, the end of the first rotating shaft away from the second bevel gear passes through the correction box and extends to the motor, the motor is fixedly connected to the correction box, the end of the first rotating shaft away from the second bevel gear is fixedly connected to the output end of the motor, and the first rotating shaft is rotatably connected to the correction box.
[0009] Preferably, both sides of the moving block are provided with limiting slide grooves, the correction box is fixedly connected to the limiting slide bar near the limiting slide grooves, and the moving blocks are slidably connected to the limiting slide bar through the limiting slide grooves.
[0010] Preferably, the lifting mechanism includes: the four corners of the bottom of the base plate are fixedly connected to the extension plate, the interior of the extension plate is fixedly connected to the internal threaded sleeve, the interior of the internal threaded sleeve is threadedly connected to the screw, and the top of the screw is fixedly connected to the adjusting knob; the bottom end of the screw is fixedly connected to the connecting rod, the end of the connecting rod away from the screw is fixedly connected to the limiting steel ball, the top of the limiting steel ball is provided with a ground claw, and the ground claws are respectively sleeved on the outer surface of the connecting rod.
[0011] Preferably, the vibration mechanism includes: dual-axis motors are provided on both sides of the top of the base plate, the dual-axis motors are fixedly connected to the base plate, and the output ends on both sides of the dual-axis motor are fixedly connected to the second rotating shaft; the end of the second rotating shaft away from the dual-axis motor is fixedly connected to the first eccentric block, and a second eccentric block is provided between the first eccentric block and the dual-axis motor, and the second eccentric blocks are respectively fixed to the outer surface of the second rotating shaft.
[0012] Preferably, universal wheels with braking function are provided at the four corners of the bottom of the base plate, and the universal wheels are fixedly connected to the base plate.
[0013] Preferably, batteries are fixedly connected to both sides of the top of the base plate, and the dual-axis motor and the motor are electrically connected to the batteries.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] Firstly, the utility model enables the user to adjust the height of the four corners of the device according to the undulation of the ground through the cooperation of the bottom plate, through hole, steel cage body, top plate, hydraulic cylinder, correction box, correction clamp, correction mechanism and lifting mechanism, so that the device itself can be kept in a horizontal state before the steel cage body is corrected, thereby improving the correction effect of the steel cage body and solving the problem that the existing pile foundation steel cage inclination correction equipment can correct the steel cage but does not have the function of correcting the device itself. Since the ground of the construction site is generally undulating, the device itself will also tilt when it is placed on the ground, which makes the correction effect of the device on the steel cage poor.
[0016] Secondly, the utility model can make the steel cage body generate high-frequency vibrations through the cooperation of the bottom plate, through holes, steel cage body, top plate, hydraulic cylinder, correction box, correction clamps and vibration mechanism, so that the concrete poured into the interior of the steel cage body generates high-frequency vibrations, thereby achieving the function of expelling the air inside the concrete, avoiding the presence of a large number of bubbles inside the concrete, resulting in lower strength of the concrete after solidification into foundation piles. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of a pile foundation reinforcement cage tilt correction device of the utility model;
[0018] Figure 2 For the utility model Figure 1 A in the middle is an enlarged structural diagram;
[0019] Figure 3 This is a side sectional structural diagram of a pile foundation reinforcement cage tilt correction device of the present utility model;
[0020] Figure 4 This is a schematic diagram of the connection structure between the moving block and the flat screw disk of the utility model;
[0021] Figure 5 This is a schematic diagram of the correction mechanism structure of the present utility model;
[0022] Figure 6 This is a schematic diagram of the lifting mechanism structure of the utility model;
[0023] Figure 7 This is a schematic diagram of the vibration mechanism structure of the present utility model.
[0024] In the picture:
[0025] 1. Bottom plate; 2. Through hole; 3. Rebar cage body; 4. Top plate; 5. Hydraulic cylinder; 6. Calibration box; 7. Calibration clamp; 8. Calibration mechanism; 9. Lifting mechanism; 10. Vibration mechanism; 11. Flat screw disk; 12. Moving block; 13. Damping pad; 14. First bevel gear; 15. Second bevel gear; 16. First rotating shaft; 17. Motor; 18. Limiting slide; 19. Limiting slide; 20. Extension plate; 21. Internal threaded sleeve; 22. Screw; 23. Adjusting knob; 24. Connecting rod; 25. Limiting steel ball; 26. Ground claw; 27. Dual-axis motor; 28. Second rotating shaft; 29. First eccentric block; 30. Second eccentric block; 31. Universal wheel; 32. Battery. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] See also Figures 1 to 7 The present invention describes the above technical solution in detail through the following embodiments:
[0028] A pile foundation reinforcement cage tilt correction device, comprising: a bottom plate 1; a through hole 2 is opened at the center of the bottom plate 1, a reinforcement cage body 3 is set on the top of the through hole 2, a liftable top plate 4 is set on the top of the bottom plate 1, hydraulic cylinders 5 are set at the four corners of the bottom of the top plate 4, the bottom ends of the hydraulic cylinders 5 are fixedly connected to the bottom plate 1, and the telescopic ends of the hydraulic cylinders 5 are fixedly connected to the top plate 4, a correction box 6 is fixedly connected to the center of the top plate 4, and correction clamps 7 are set at the four corners of the bottom of the correction box 6; a correction mechanism 8 is set inside the correction box 6 to prevent the reinforcement cage body 3 from tilting; a lifting mechanism for correcting the device is set at the four corners of the bottom of the bottom plate 1 9; Both sides of the top of the base plate 1 are provided with a vibration mechanism 10 for quickly discharging the air in the concrete poured inside the steel cage. The user first adjusts the four corners of the base plate 1 according to the undulations of the ground through the lifting mechanism 9 to keep the base plate 1 in a horizontal state, and then corrects the device so that the entire device remains horizontal. Then, the four correction claws 7 are controlled by the correction mechanism 8 to move toward the steel cage body 3 at the same time, thereby positioning and clamping the steel cage body 3, so that the steel cage body 3 and the device remain vertical, thereby achieving the correction of the steel cage body 3 and preventing the steel cage body 3 from tilting.
[0029] like Figures 2 to 5 As shown, the correction mechanism 8 includes: a flat screw disk 11 is rotatably connected to the internal of the correction box 6, and the four corners of the bottom of the flat screw disk 11 are meshed with moving blocks 12, and the moving blocks 12 are respectively fixedly connected to the correction clamping jaws 7, and the moving blocks 12 are slidably connected to the correction box 6. Damping pads 13 are provided between the correction clamping jaws 7 and the steel cage body 3, and the damping pads 13 are respectively fixedly connected to the correction clamping jaws 7; the top of the flat screw disk 11 is fixedly connected to the first bevel gear 14, and the top side of the first bevel gear 14 is meshed with the second bevel gear 15, and the center of the second bevel gear 15 is fixedly connected to the first rotating shaft 16, and the end of the first rotating shaft 16 away from the second bevel gear 15 passes through the correction box 6 and extends to the motor 17, and the motor 17 is fixedly connected to the correction box 6, and the first rotating shaft 16 is away from the second bevel gear 1 One end of 5 is fixedly connected to the output end of the motor 17, the first rotating shaft 16 is rotatably connected to the correction box 6, the motor 17 is started, and the output end of the motor 17 drives the first rotating shaft 16, the first rotating shaft 16 drives the second bevel gear 15, the second bevel gear 15 drives the first bevel gear 14, and the first bevel gear 14 drives the flat screw disk 11 to rotate inside the correction box 6. While the flat screw disk 11 rotates, it pushes the moving block 12 through the flat thread on its surface. The moving block 12 moves toward the steel cage body 3 through the cooperation of the correction box 6. While the moving block 12 moves, it drives the correction clamping jaw 7, so that the correction clamping jaw 7 clamps and fixes the steel cage body 3 from four directions, thereby keeping the steel cage body 3 and the device vertical, thereby achieving the purpose of correcting the steel cage body 3.
[0030] like Figure 2As shown, limiting grooves 18 are provided on both sides of the moving block 12, and limiting slide bars 19 are fixedly connected to the correction box 6 near the limiting grooves 18. The moving blocks 12 are slidably connected to the limiting slide bars 19 through the limiting grooves 18, which can limit the moving block 12 so that the moving block 12 can slide flexibly inside the correction box 6.
[0031] like Figure 1 and Figure 6 As shown, the lifting mechanism 9 includes: the four corners of the bottom of the base plate 1 are fixedly connected to the extension plate 20, the interior of the extension plate 20 is fixedly connected to the internal threaded sleeve 21, the interior of the internal threaded sleeve 21 is threadedly connected to the screw 22, and the top of the screw 22 is fixedly connected to the adjusting knob 23; the bottom end of the screw 22 is fixedly connected to the connecting rod 24, and the end of the connecting rod 24 away from the screw 22 is fixedly connected to the limiting steel ball 25, and the top of the limiting steel ball 25 is provided with a ground claw 26, which is respectively sleeved on the outer surface of the connecting rod 24. The user can rotate the adjusting knob 23 at the four corners according to the undulations of the ground. The adjusting knob 23 drives the screw 22 to rotate, and the screw 22 rotates through the internal threaded sleeve 21 The screw rod 22 is lifted and lowered, and the connecting rod 24 is driven by the screw rod 22 while the screw rod 22 is lifted and lowered, and the connecting rod 24 drives the ground claw 26, thereby achieving the purpose of adjusting the height of the four corners of the base plate 1. The height of the four corners of the device can be adjusted according to the undulation of the ground, so that the device itself is kept in a horizontal state and then the steel cage body 3 is corrected, which improves the correction effect of the steel cage body 3 and solves the problem that the existing pile foundation steel cage inclination correction equipment can correct the steel cage, but it does not have the function of correcting the device itself. Since the ground of the construction site is generally undulating, the device itself will tilt when it is placed on the ground, which makes the device have a poor correction effect on the steel cage.
[0032] like Figure 7As shown, the vibration mechanism 10 includes: a double-axis motor 27 is provided on both sides of the top of the base plate 1, the double-axis motor 27 is fixedly connected to the base plate 1, and the output ends of the double-axis motor 27 on both sides are fixedly connected to the second rotating shaft 28; the end of the second rotating shaft 28 away from the double-axis motor 27 is fixedly connected to the first eccentric block 29, and a second eccentric block 30 is provided between the first eccentric block 29 and the double-axis motor 27. The second eccentric blocks 30 are respectively fixed to the outer surface of the second rotating shaft 28. When the double-axis motor 27 is started, the output end of the double-axis motor 27 drives The second rotating shaft 28 drives the first eccentric block 29 and the second eccentric block 30 to rotate while the second rotating shaft 28 rotates. When the first eccentric block 29 and the second eccentric block 30 rotate at high speed, the dual-axis motor 27 itself generates high-frequency vibration, which can make the steel cage body 3 generate high-frequency vibration, and make the concrete poured into the steel cage body 3 generate high-frequency vibration, so as to achieve the function of expelling the air inside the concrete, avoiding the presence of a large number of bubbles inside the concrete, resulting in low strength of the concrete after solidification into foundation piles.
[0033] like Figure 1 As shown, universal wheels 31 with braking function are provided at the four corners of the bottom of the base plate 1, and the universal wheels 31 are fixedly connected to the base plate 1 to facilitate users to move the device.
[0034] like Figure 1 As shown, batteries 32 are fixedly connected to both sides of the top of the base plate 1, and the dual-axis motor 27 and the motor 17 are electrically connected to the battery 32. The battery 32 can not only provide electrical energy for the dual-axis motor 27 and the motor 17, but can also be connected to the power source with wires, thereby improving the flexibility of the device.
[0035] Working principle: The user can rotate the adjusting knobs 23 at the four corners according to the undulation of the ground, and the adjusting knobs 23 drive the screw rod 22 to rotate. The screw rod 22 is lifted and lowered by the cooperation of the internal threaded sleeve 21 while rotating. The screw rod 22 is lifted and lowered while driving the connecting rod 24, and the connecting rod 24 drives the ground claw 26, thereby achieving the purpose of adjusting the height of the four corners of the base plate 1. The height of the four corners of the device can be adjusted according to the undulation of the ground so that the device itself remains in a horizontal state. Then start the motor 17, and the output end of the motor 17 drives the first rotating shaft 16, the first rotating shaft 16 drives the second bevel gear 15, the second bevel gear 15 drives the first bevel gear 14, and the first bevel gear 14 drives the flat screw disk 11 to rotate inside the correction box 6. When the flat screw disk 11 rotates, it pushes the moving block 12 through the flat thread on its surface, and the moving block 12 is moved by The correction box 6 is cooperated with to move toward the steel cage body 3, and the moving block 12 drives the correction clamp 7 while moving, so that the correction clamp 7 clamps and fixes the steel cage body 3 from four directions, thereby keeping the steel cage body 3 and the device in a vertical state, so as to achieve the purpose of correcting the steel cage body 3. The height of the four corners of the device can be adjusted according to the undulation of the ground, so that the device itself can be kept in a horizontal state before the steel cage body 3 is corrected, thereby improving the correction effect of the steel cage body 3, and solving the problem that the existing pile foundation steel cage inclination correction equipment can correct the steel cage, but it does not have the function of correcting the device itself. Since the ground of the construction site is generally undulating, the device itself will also tilt when it is placed on the ground, thereby making the device have a poor correction effect on the steel cage.
[0036] Start the dual-axis motor 27, and the output end of the dual-axis motor 27 drives the second rotating shaft 28. When the second rotating shaft 28 rotates, it drives the first eccentric block 29 and the second eccentric block 30 to rotate. When the first eccentric block 29 and the second eccentric block 30 rotate at high speed, the dual-axis motor 27 itself generates high-frequency vibrations, which can make the steel cage body 3 generate high-frequency vibrations, and make the concrete poured into the steel cage body 3 generate high-frequency vibrations, so as to achieve the function of expelling the air inside the concrete, avoiding the presence of a large number of bubbles inside the concrete, resulting in low strength of the concrete after solidification into foundation piles.
[0037] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A pile foundation reinforcement cage tilt correction device, comprising: Bottom plate (1); The invention is characterized in that a through hole (2) is provided at the center of the bottom plate (1), a steel cage body (3) is provided at the top of the through hole (2), a liftable top plate (4) is provided at the top of the bottom plate (1), hydraulic cylinders (5) are provided at the four corners of the bottom of the top plate (4), the bottom ends of the hydraulic cylinders (5) are fixedly connected to the bottom plate (1), the telescopic ends of the hydraulic cylinders (5) are fixedly connected to the top plate (4), a correction box (6) is fixedly connected at the center of the top plate (4), and correction clamps (7) are provided at the four corners of the bottom of the correction box (6); The correction box (6) is provided with a correction mechanism (8) inside to prevent the steel cage body (3) from tilting; The bottom four corners of the base plate (1) are each provided with a lifting mechanism (9) for calibrating the device; Both sides of the top of the bottom plate (1) are provided with vibration mechanisms (10) for quickly discharging air from the concrete poured inside the steel cage.
2. The pile foundation reinforcement cage tilt correction device according to claim 1, characterized in that: The correction mechanism (8) comprises: The correction box (6) is internally rotatably connected to a flat screw disk (11), and the bottom four corners of the flat screw disk (11) are all engaged with moving blocks (12), and the moving blocks (12) are respectively fixedly connected to the correction clamping claws (7), and the moving blocks (12) are all slidably connected to the correction box (6), and damping pads (13) are provided between the correction clamping claws (7) and the steel cage body (3), and the damping pads (13) are respectively fixedly connected to the correction clamping claws (7); The top of the flat screw disk (11) is fixedly connected to the first bevel gear (14), the top side of the first bevel gear (14) is meshed with the second bevel gear (15), the center of the second bevel gear (15) is fixedly connected to the first rotating shaft (16), the end of the first rotating shaft (16) away from the second bevel gear (15) passes through the correction box (6) and extends to the motor (17), the motor (17) is fixedly connected to the correction box (6), the end of the first rotating shaft (16) away from the second bevel gear (15) is fixedly connected to the output end of the motor (17), and the first rotating shaft (16) is rotatably connected to the correction box (6).
3. The pile foundation reinforcement cage tilt correction device according to claim 2, characterized in that: Both sides of the moving block (12) are provided with limiting slide grooves (18), and the correction box (6) is fixedly connected to the limiting slide bar (19) near the limiting slide groove (18), and the moving block (12) is slidably connected to the limiting slide bar (19) through the limiting slide groove (18).
4. The pile foundation reinforcement cage tilt correction device according to claim 1, characterized in that: The lifting mechanism (9) comprises: The four corners of the bottom of the base plate (1) are fixedly connected to an extension plate (20), the interior of the extension plate (20) is fixedly connected to an internal threaded sleeve (21), the interior of the internal threaded sleeve (21) is threadedly connected to a screw rod (22), and the top of the screw rod (22) is fixedly connected to an adjustment knob (23); The bottom end of the screw rod (22) is fixedly connected to a connecting rod (24), and one end of the connecting rod (24) away from the screw rod (22) is fixedly connected to a limiting steel ball (25). The top of the limiting steel ball (25) is provided with a ground claw (26), and the ground claw (26) is respectively sleeved on the outer surface of the connecting rod (24).
5. The pile foundation reinforcement cage tilt correction device according to claim 1, characterized in that: The vibration mechanism (10) comprises: A double-axis motor (27) is provided on both sides of the top of the bottom plate (1), the double-axis motor (27) is fixedly connected to the bottom plate (1), and the output ends on both sides of the double-axis motor (27) are fixedly connected to a second rotating shaft (28); One end of the second rotating shaft (28) away from the dual-axis motor (27) is fixedly connected to a first eccentric block (29), a second eccentric block (30) is provided between the first eccentric block (29) and the dual-axis motor (27), and the second eccentric blocks (30) are respectively fixed to the outer surface of the second rotating shaft (28).
6. The equipment for correcting the tilt of a pile foundation reinforcement cage according to claim 1, characterized in that: Universal wheels (31) with a braking function are provided at the four corners of the bottom of the base plate (1), and the universal wheels (31) are fixedly connected to the base plate (1).
7. The equipment for correcting the tilt of a pile foundation reinforcement cage according to claim 5, characterized in that: Both sides of the top of the base plate (1) are fixedly connected to batteries (32), and the dual-axis motor (27) and the motor (17) are electrically connected to the batteries (32).
Citation Information
Patent Citations
Pile foundation reinforcement cage inclination correction equipment
CN217629845U