Light steel keel light composite wall node installation structure
Through the innovative design of double-layer lightweight composite wall panel structure and connectors, the complex problem of wall node installation in light steel structure buildings is solved, and efficient and stable lightweight composite wall installation is achieved, which improves overall performance and practicality.
Patent Information
- Application Number
- CN202422750912.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-11-12
AI Technical Summary
The lightweight composite wall node installation technology of existing light steel structure buildings has problems such as complex installation, low construction efficiency and poor stability. The traditional bolt connection method consumes time, the welding connection method is difficult to construct and has reduced reliability, and the fastener connection method is prone to aging.
It adopts a double-layer lightweight composite wall panel structure, the outer layer is high-strength fiber cement board, and the inner layer is polystyrene foam board, which is connected by U-shaped snaps and expansion bolts, combined with rubber gaskets and waterproof rubber strips, simplifying the installation process and enhancing stability and reliability.
It simplifies the installation process, improves construction efficiency, enhances the stability and reliability of the wall, improves sound insulation, thermal insulation and waterproofing performance, and meets the energy-saving and environmental protection requirements of modern buildings.
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Figure CN223293208U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of wall node installation in building construction, and in particular to a light steel keel lightweight composite wall node installation structure. Background Art
[0002] At present, light steel structure buildings have been widely used at home and abroad due to their light weight, fast construction speed, and good seismic performance. However, the traditional lightweight composite wall node installation technology has problems such as complex installation, low construction efficiency, and poor stability. In recent years, with the continuous advancement of building materials and technologies, the node installation technology of lightweight composite walls has gradually developed towards simplification and standardization, but there are still many technical bottlenecks.
[0003] Existing technical solutions include the traditional bolt connection method, which uses pre-buried steel plates and bolts to fix the light steel keel to the concrete foundation, and then embeds the lightweight composite wall panels between the light steel keels. This method has the advantages of simple structure and low cost, but the disadvantages are that the installation process is cumbersome and time-consuming, and the bolts are prone to loosening, resulting in poor wall stability. The welding connection method, which fixes the light steel keel to the foundation by welding, and then adheres the lightweight composite wall panels to the light steel keel. This method has the advantage of high connection strength, but the disadvantages are that the construction is difficult, the welding quality is difficult to ensure, and the welding points are prone to stress concentration, affecting the safety and durability of the overall structure. The fastener connection method, which uses special fasteners to fix the light steel keel to the foundation, and then clips the lightweight composite wall panels into the slots of the light steel keel. This method has the advantage of easy and quick installation, but the disadvantage is that the fasteners are prone to aging, and the reliability decreases after long-term use.
[0004] Therefore, although the common bolt connection method, welding connection method and fastener connection method in the existing technology each have their own advantages, they also have obvious shortcomings. The bolt connection method is complicated and time-consuming to install, the welding connection method is difficult to construct and the welding quality is difficult to ensure, and the reliability of the fastener connection method decreases after long-term use. These defects limit the promotion and application of lightweight composite walls in actual projects.
[0005] To this end, the present application proposes a light steel keel lightweight composite wall node installation structure. Utility Model Content
[0006] The present application proposes a light steel keel lightweight composite wall node installation structure to solve the problems raised in the above-mentioned background technology; compared with the existing technology, the present technical solution simplifies the installation process of lightweight composite wall nodes, improves installation efficiency, reduces construction time and labor costs, enhances the stability and reliability of the wall, avoids the problems of complex installation and poor stability of traditional bolt connection methods and welding connection methods, improves the overall performance of the wall, such as sound insulation, heat preservation, waterproofing, etc., meets the requirements of modern buildings for energy conservation and environmental protection, and greatly improves the practicality of the device.
[0007] In order to achieve the above objectives, this application adopts the following technical solutions:
[0008] A light steel keel lightweight composite wall node installation structure includes a light steel keel, a lightweight composite wall panel, a connector and an anchor. The light steel keel includes a main keel and a secondary keel. Two main keels are respectively arranged on both sides of the wall. Multiple secondary keels are vertically arranged between the two main keels. Each lightweight composite wall panel is arranged in a groove of the secondary keel. The lightweight composite wall panel is a double-layer structure, including an outer layer and an inner layer.
[0009] As a preferred embodiment, the outer layer is a high-strength fiber cement board, and the high-strength fiber cement board is located outside the wall;
[0010] By setting up a double-layer lightweight composite wall panel, the outer layer of which is a high-strength fiber cement board with a thickness of 10mm, the stability and reliability of the wall are enhanced, thereby improving the practicality of the device.
[0011] As a preferred embodiment, the inner layer is a polystyrene foam board, and the polystyrene foam board is in contact with the wall;
[0012] By setting up a double-layer lightweight composite wall panel, in which the inner layer is a polystyrene foam board with a thickness of 110 mm, the stability and reliability of the wall are enhanced, thereby improving the practicality of the device.
[0013] As a preferred embodiment, the connecting member is a U-shaped buckle, and each of the U-shaped buckles is provided on the lightweight composite wallboard;
[0014] By providing a U-shaped clip made of stainless steel and used to clip the lightweight composite wall panel into the groove of the secondary keel, the practicality of the device is improved.
[0015] As a preferred embodiment, each of the lightweight composite wall panels is snapped into the slot of the secondary keel through a U-shaped snap fastener;
[0016] By placing the lightweight composite wall panel on top of the secondary keel, aligning the U-shaped clip with the slot of the secondary keel, and gently pressing it in until the wall panel is fully snapped into the secondary keel, a firm connection is ensured, thereby improving the practicality of the device.
[0017] As a preferred embodiment, the anchoring piece is an expansion bolt, and each of the expansion bolts is threadedly connected to the inside of the main keel;
[0018] Expansion bolts are set to fix the main keel on the concrete foundation. The expansion bolts have a diameter of 10mm and a length of 80mm. They are made of #steel and have a nickel-plated surface with strong rust resistance, thereby improving the practicality of the device.
[0019] As a preferred embodiment, a rubber gasket is provided in the notch of each secondary keel, and the inner surface of each rubber gasket contacts the outer portion of the U-shaped buckle on the lightweight composite wallboard;
[0020] By adding rubber gaskets inside the slots of the secondary purlins, the friction between the lightweight composite wall panels and the secondary purlins can be effectively reduced, thus extending the service life. In addition, the rubber gaskets also have the function of shock absorption and noise reduction, thus improving the overall performance of the wall and thus enhancing the practicality of the device.
[0021] As a preferred embodiment, a waterproof rubber strip is provided at the connection between the two main keels and the plurality of secondary keels;
[0022] By adding waterproof strips at the connection between the main purlin and the secondary purlin, moisture penetration can be prevented and the waterproof performance of the wall can be improved. The waterproof strips are made of EPDM rubber, which has excellent weather resistance and anti-aging properties, thereby improving the practicality of the device.
[0023] Beneficial effects of this application:
[0024] 1. This lightweight composite wall node installation structure with a light steel keel, compared with the existing technology, simplifies the installation process of lightweight composite wall nodes, improves installation efficiency, reduces construction time and labor costs, enhances the stability and reliability of the wall, avoids the installation complexity and poor stability problems of traditional bolt connection methods and welding connection methods, improves the overall performance of the wall, such as sound insulation, thermal insulation, and waterproofing, meets the energy-saving and environmental protection requirements of modern buildings, and greatly enhances the practicality of the device.
[0025] 2. This light steel keel lightweight composite wall node installation structure can effectively reduce the friction between the lightweight composite wall panel and the secondary keel by adding a rubber gasket inside the groove of the secondary keel, thereby extending the service life. In addition, the rubber gasket also has the function of shock absorption and noise reduction, thereby improving the overall performance of the wall. By adding a waterproof strip at the connection between the main keel and the secondary keel, it can prevent moisture penetration and improve the waterproof performance of the wall. The waterproof strip is made of EPDM rubber, which has excellent weather resistance and anti-aging properties, thereby greatly improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a front view of the device of the present application;
[0027] Figure 2 A schematic top view of the device of the present application;
[0028] Figure 3 For this application Figure 2 Enlarged view of point A in the middle.
[0029] Numbers in the figure: 1. Light steel keel; 11. Main keel; 12. Secondary keel; 2. Lightweight composite wall panel; 21. Double layer; 211. Outer layer; 2111. High-strength fiber cement board; 212. Inner layer; 2121. Polystyrene foam board; 3. Connector; 31. U-shaped clip; 4. Anchor; 41. Expansion bolt; 5. Rubber gasket; 6. Waterproof strip. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments.
[0031] Reference Figure 1-3 A light steel keel and lightweight composite wall node installation structure includes a light steel keel 1, a lightweight composite wall panel 2, a connector 3 and an anchor 4. The light steel keel 1 includes a main keel 11 and a secondary keel 12. The two main keels 11 are respectively arranged on both sides of the wall. A plurality of secondary keels 12 are vertically arranged between the two main keels 11. Each lightweight composite wall panel 2 is arranged in a groove of the secondary keel 12. The lightweight composite wall panel 2 is a double-layer 21 structure, including an outer layer 211 and an inner layer 212.
[0032] The outer layer 211 is a high-strength fiber cement board 2111, which is located outside the wall; by setting a double-layer 21 lightweight composite wall panel 2, in which the outer layer 211 is a high-strength fiber cement board 2111 with a thickness of 10 mm, the stability and reliability of the wall are enhanced, thereby improving the practicality of the device.
[0033] The inner layer 212 is a polystyrene foam board 2121, which is in contact with the wall. By setting a double-layer 21 lightweight composite wall panel 2, in which the inner layer 212 is a polystyrene foam board 2121 with a thickness of 110 mm, the stability and reliability of the wall are enhanced, thereby improving the practicality of the device.
[0034] The connecting member 3 is a U-shaped clip 31, and each U-shaped clip 31 is set on the lightweight composite wall panel 2; by setting the U-shaped clip 31, the U-shaped clip 31 is made of stainless steel and is used to clip the lightweight composite wall panel 2 into the groove of the secondary keel 12, thereby improving the practicality of the device.
[0035] Each lightweight composite wall panel 2 is clipped into the slot of the secondary keel 12 through a U-shaped clip 31; by placing the lightweight composite wall panel 2 on top of the secondary keel 12, aligning the U-shaped clip 31 with the slot of the secondary keel 12, and gently pressing it in until the wall panel is completely clipped into the secondary keel 12, a stable connection is ensured, thereby improving the practicality of the device.
[0036] The anchor 4 is an expansion bolt 41, and each expansion bolt 41 is threadedly connected to the inside of the main keel 11; by setting the expansion bolt 41, it is used to fix the main keel 11 on the concrete foundation. The expansion bolt 41 has a diameter of 10 mm and a length of 80 mm. It is made of 45# steel and has a nickel-plated surface with strong rust resistance, thereby improving the practicality of the device.
[0037] A rubber gasket 5 is provided in the notch of each secondary keel 12, and the inner surface of each rubber gasket 5 contacts the outside of the U-shaped clip 31 on the lightweight composite wall panel 2; by adding the rubber gasket 5 inside the notch of the secondary keel 12, the friction between the lightweight composite wall panel 2 and the secondary keel 12 can be effectively reduced, thereby extending the service life. In addition, the rubber gasket 5 also has the function of shock absorption and noise reduction, thereby improving the overall performance of the wall and thus enhancing the practicality of the device.
[0038] Waterproof strips 6 are provided at the connection between the two main purlins 11 and the multiple secondary purlins 12; by adding waterproof strips 6 at the connection between the main purlins 11 and the secondary purlins 12, moisture penetration can be prevented and the waterproof performance of the wall can be improved. The material of the waterproof strips 6 is EPDM rubber, which has excellent weather resistance and anti-aging performance, thereby improving the practicality of the device.
[0039] Working principle: Before installation, drill a hole in the concrete foundation with a diameter of 12mm and a depth of 70mm. Insert the expansion bolt 41 into the hole and tighten it with an electric tool to ensure that the main keel 11 is firmly fixed to the concrete foundation. Install the secondary keel 12 between the main keels 11 with a spacing of 600mm. Use self-tapping screws to connect the secondary keel 12 to the main keel 11. Place the lightweight composite wall panel 2 on top of the secondary keel 12, align the U-shaped buckle 31 with the notch of the secondary keel 12, and gently press it in until the wall panel is completely stuck in the secondary keel 12. Finally, check the installation of each component to ensure a firm connection. By adding a rubber gasket 5 inside the notch of the secondary keel 12, the friction between the lightweight composite wall panel 2 and the secondary keel 12 can be effectively reduced, thereby extending the service life. In addition, the rubber gasket 5 also has the function of reducing shock and noise, thereby improving the overall performance of the wall. By adding a waterproof strip 6 at the connection between the main keel 11 and the secondary keel 12, moisture penetration can be prevented, thereby improving the waterproof performance of the wall. The waterproof strip 6 is made of EPDM rubber, which has excellent weather resistance and aging resistance.
[0040] The light steel keel 1 includes a main keel 11 and a secondary keel 12. The main keel 11 is arranged on both sides of the wall. The secondary keel 12 is vertically installed between the main keels 11 with a spacing of 600 mm. The lightweight composite wall panel 2 is a double-layer 21 structure. The outer layer 211 is a high-strength fiber cement board 2111, and the inner layer 212 is a polystyrene foam board 2121. The connecting piece 3 is a U-shaped buckle 31, which is used to clip the lightweight composite wall panel 2 into the groove of the secondary keel 12. The anchor 4 is an expansion bolt 41, which is used to fix the main keel 11 on the concrete foundation. The height of the main keel 11 is 90 mm, the thickness is 1.5 mm, and the material is Q235 cold-bent thin-walled steel, galvanized surface, strong corrosion resistance, the secondary keel 12 has a height of 40mm and a thickness of 1.2mm, and is made of the same material as the main keel 11. The total thickness of the lightweight composite wall panel 2 is 120mm, of which the thickness of the high-strength fiber cement board 2111 is 10mm, and the thickness of the polystyrene foam board 2121 is 110mm. The U-shaped clip 31 is made of stainless steel and has good corrosion resistance, with a width of 20mm and a height of 40mm. The expansion bolt 41 has a diameter of 10mm and a length of 80mm, and is made of 45# steel, nickel-plated surface, and strong rust resistance.
[0041] Compared with the existing technology, this technical solution simplifies the installation process of lightweight composite wall nodes, improves installation efficiency, reduces construction time and labor costs, enhances the stability and reliability of the wall, avoids the problems of complex installation and poor stability of traditional bolt connection methods and welding connection methods, improves the overall performance of the wall, such as sound insulation, heat preservation, waterproofing, etc., and meets the requirements of modern buildings for energy conservation and environmental protection.
[0042] The above are only preferred specific implementation methods of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and utility model concept of the present application within the technical scope disclosed in the present application, and they should be covered by the protection scope of the present application.
Claims
1. A light steel keel lightweight composite wall node installation structure, comprising a light steel keel (1), a lightweight composite wall panel (2), a connecting piece (3) and an anchor piece (4), characterized in that: The light steel keel (1) comprises a main keel (11) and a secondary keel (12), wherein the two main keels (11) are respectively arranged on both sides of the wall, and a plurality of secondary keels (12) are vertically arranged between the two main keels (11), and each of the light composite wall panels (2) is arranged in a notch of the secondary keel (12). The light composite wall panel (2) is a double-layer (21) structure, comprising an outer layer (211) and an inner layer (212).
2. A light steel keel lightweight composite wall node installation structure according to claim 1, characterized in that: The outer layer (211) is a high-strength fiber cement board (2111), and the high-strength fiber cement board (2111) is located outside the wall.
3. The light steel keel lightweight composite wall node installation structure according to claim 1, characterized in that: The inner layer (212) is a polystyrene foam board (2121), and the polystyrene foam board (2121) is in contact with the wall.
4. The light steel keel lightweight composite wall node installation structure according to claim 1, characterized in that: The connecting piece (3) is a U-shaped buckle (31), and each of the U-shaped buckles (31) is arranged on the lightweight composite wallboard (2).
5. The light steel keel lightweight composite wall node installation structure according to claim 1, characterized in that: Each of the lightweight composite wall panels (2) is snap-fitted into the slotted hole of the secondary keel (12) via a U-shaped snap fastener (31).
6. The light steel keel lightweight composite wall node installation structure according to claim 1, characterized in that: The anchoring piece (4) is an expansion bolt (41), and each expansion bolt (41) is threadedly connected to the inside of the main keel (11).
7. The light steel keel lightweight composite wall node installation structure according to claim 1, characterized in that: A rubber gasket (5) is provided in the notch of each secondary keel (12), and the inner surface of each rubber gasket (5) contacts the outside of the U-shaped buckle (31) on the lightweight composite wallboard (2).
8. The light steel keel lightweight composite wall node installation structure according to claim 1, characterized in that: A waterproof adhesive strip (6) is provided at the connection between the two main keels (11) and the plurality of secondary keels (12).