Prefabricated high-heat-resistance wallboard produced by standardized assembly line

Abstract

The utility model discloses a high-heat-resistance wallboard produced by a prefabricated assembly standardized flow line, which belongs to the technical field of building materials and comprises an outer ribbed concrete base panel, a middle combined sandwich heat-insulating layer and an inner ribbed concrete base panel which are sequentially arranged. A penetrating connecting piece is reserved in the middle combined sandwich heat preservation layer, and the two ends of the connecting piece are anchored into the concrete layers of the outer side ribbed concrete base face plate and the inner side ribbed concrete base face plate respectively. According to the assembly type high-heat-resistance wallboard, the heat preservation layer is arranged in the center layer, direct strong light is avoided, durability is improved, good durability and fireproof performance are achieved, the influence of aging, deformation, combustion and the like can be resisted, and therefore the service life and safety of the wallboard are guaranteed.

Description

Technical Field

[0001] The utility model belongs to the technical field of building materials, and in particular relates to a prefabricated and assembled standardized production line for producing high-thermal-resistance wall panels. Background Art

[0002] Building energy consumption accounts for a high proportion of the total social energy consumption. Improving the thermal resistance of exterior walls is an important means to reduce building energy consumption and achieve ultra-low energy consumption building design.

[0003] The thermal insulation performance of the building envelope determines the energy consumption of the building's heating and cooling processes. Common envelope materials currently on the market include brick walls, concrete walls, and lightweight wall panels, but the overall thermal resistance coefficient of these walls is low, making it difficult to meet the requirements of ultra-low energy consumption buildings. At the same time, the use of standardized components for on-site installation of wall panels can improve production and installation efficiency, reduce labor consumption, and control construction capital expenditures. Therefore, developing a prefabricated, assembled, standardized assembly line-produced wall panel with high thermal resistance is an effective way to improve the performance of ultra-low energy consumption building envelopes, reduce building energy consumption, and promote green and sustainable development of buildings.

[0004] Commonly used thermal insulation prefabricated wall types are as follows:

[0005] General sandwich insulation wall: consists of two layers of reinforced concrete base panels and a layer of insulation material sandwich layer, connected into a whole by connecting parts, with good structural performance and thermal insulation performance.

[0006] External insulation wall: consists of a reinforced concrete structure layer and an external insulation material layer. Internal insulation wall: consists of a reinforced concrete structure layer and an internal insulation material layer.

[0007] Composite insulation wall: It consists of a reinforced concrete structural layer and multiple insulation layers of different materials, fixed by adhesives or anchors, and has comprehensive thermal insulation performance and functions.

[0008] However, the current method to improve the thermal resistance performance of the enclosure structure is to fill the wall panels with insulation materials, such as polystyrene boards, rock wool boards, foam concrete and other porous solid insulation materials.

[0009] The main shortcomings of general wall panels are as follows: First, the thickness of the insulation material is limited by the wall panel structure and cannot meet the high thermal resistance requirements of ultra-low energy consumption buildings.

[0010] 2. Thick concrete sandwich walls: The thickness of concrete slabs and insulation materials is too thick, which increases the building load, reduces the utilization rate of building space, and affects the aesthetics of the building.

[0011] When the insulation layer is placed externally, its quality and construction process directly impact the structural safety, reliability, durability, and insulation effectiveness of the wallboard. Due to the physical properties of the insulation material being placed externally, it is prone to shrinkage, expansion, and deformation under the influence of factors such as temperature, humidity, and pressure. This weakens the adhesion between the insulation material and the wallboard, creating gaps and easily leading to quality issues such as hollowing and cracking, which compromise the insulation effectiveness and may even cause the insulation material to fall off, compromising the structural integrity of the wallboard.

[0012] When insulation is placed externally, due to its unstable chemical and biological properties, it is susceptible to erosion by factors such as ultraviolet rays, oxidation, and microorganisms over long-term use. This can lead to aging, corrosion, and decomposition, reducing its performance and shortening its service life. Insulation materials also have poor durability and fire resistance, and are prone to aging, deformation, and combustion, impacting the service life and safety of the wallboard. Furthermore, insulation materials have poor fire resistance, and most are flammable or difficult to burn. In the event of a fire, the insulation will not only fail to block the fire, but will actually exacerbate its spread and even produce toxic and harmful smoke, endangering personnel safety.

[0013] When the insulation material layer is built in, hot and cold bridges are easily formed at the joints; the insulation layer is easily damaged by humans and the design effect cannot be achieved; the wall panel size is not universal, there are many types of production molds, and the economy is not high. Utility Model Content

[0014] In order to solve the above problems, the present invention adopts the following technical solutions:

[0015] A prefabricated and standardized assembly line for producing high thermal resistance wall panels, comprising:

[0016] The outer ribbed concrete base panel, the middle composite sandwich insulation layer and the inner ribbed concrete base panel are arranged in sequence;

[0017] Wherein, a connecting piece is reserved to penetrate the middle composite sandwich insulation layer, and both ends of the connecting piece are anchored into the concrete layers of the outer ribbed concrete base panel and the inner ribbed concrete base panel respectively.

[0018] Furthermore, the intermediate composite sandwich insulation layer includes:

[0019] Thermal insulation layer;

[0020] A plurality of outer weight-reducing and heat-insulating blocks arranged in a matrix are all arranged between the heat-insulating layer and the outer ribbed concrete base panel;

[0021] A plurality of inner weight-reducing and heat-insulating blocks arranged in a matrix are arranged one-to-one with the plurality of outer weight-reducing and heat-insulating blocks, and are all arranged between the heat-insulating layer and the inner ribbed concrete base panel;

[0022] Among them, the ribs of the outer ribbed concrete base panel and the ribs of the inner ribbed concrete base panel are correspondingly arranged on both sides of the thermal insulation layer, the ribs of the outer ribbed concrete base panel are arranged in a crisscross manner, and a plurality of first rib grooves are formed between two adjacent ribs; the ribs of the inner ribbed concrete base panel are arranged in a crisscross manner, and a plurality of second rib grooves are formed between two adjacent ribs, a plurality of the first rib grooves are arranged in conjunction with a plurality of the outer weight-reducing and heat-insulating blocks, and a plurality of the second rib grooves are arranged in conjunction with a plurality of the inner weight-reducing and heat-insulating blocks.

[0023] Furthermore, weight-reducing and heat-insulating material clips are provided at the four corners of the outer weight-reducing and heat-insulating block and the inner weight-reducing and heat-insulating block, and the connecting parts sequentially pass through the weight-reducing and heat-insulating material clips, the thermal insulation layer and the weight-reducing and heat-insulating material clips of the inner weight-reducing and heat-insulating block and the outer weight-reducing and heat-insulating block.

[0024] Furthermore, a bidirectional steel mesh is provided inside the outer ribbed concrete base panel and inside the inner ribbed concrete base panel.

[0025] Furthermore, the ribs of the outer ribbed concrete base panel and the ribs of the inner ribbed concrete base panel are arranged in a crisscross manner.

[0026] Furthermore, the thermal conductivity coefficient λ of the material selected for the intermediate composite sandwich insulation layer is not greater than 0.05 W / (m·K).

[0027] Furthermore, both ends of the connecting member are anchored into corresponding ribs of the outer ribbed concrete base panel and the inner ribbed concrete base panel respectively.

[0028] Furthermore, the connecting piece is one of a bolt, a screw, a threaded rod or a thermal insulation connecting piece.

[0029] Furthermore, the width of the high thermal resistance wallboard is one of 500mm, 600mm, 900mm, 1200mm or 1500mm, the height is one of 2400mm and 2500mm, and the thickness is 150mm to 300mm.

[0030] Furthermore, waterproof rubber strip grooves are provided around the inner ribbed concrete base panel.

[0031] Beneficial effects of the utility model:

[0032] The thermal resistance coefficient of the assembled high thermal resistance wallboard of the utility model is much higher than that of conventional thermal insulation materials, and can reach 0.4W / (m·K) or lower, thereby achieving high thermal resistance performance;

[0033] The thickness of the assembled high thermal resistance wallboard of the utility model is relatively thin and can be adjusted as needed, thereby achieving compatibility between high thermal resistance and light weight;

[0034] The utility model discloses an assembled high-heat-resistance wall panel with good waterproof performance.

[0035] The utility model has an assembled high heat resistance wall panel with an insulation layer placed in the center layer, which avoids direct sunlight and improves durability. It also has good durability and fire resistance and can resist the effects of aging, deformation, burning, etc., thereby ensuring the service life and safety of the wall panel.

[0036] The prefabricated and assembled structural design of the utility model can be standardized in the factory to improve the quality and consistency of the wall panels. At the same time, it can be quickly installed on site, shortening the construction period and reducing construction costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] Figure 1 This is a schematic diagram of the structure of a prefabricated and standardized assembly line for producing high thermal resistance wall panels in this utility model. Figure 1 ;

[0038] Figure 2 This is a schematic diagram of the structure of a prefabricated and standardized assembly line for producing high thermal resistance wall panels in this utility model. Figure 2 ;

[0039] Figure 3 This is a schematic perspective view of a prefabricated and assembled standardized production line for producing high thermal resistance wall panels according to the present invention;

[0040] Figure 4 The utility model is a prefabricated and assembled standardized production line for producing high thermal resistance wall panels with outer ribbed concrete base panels;

[0041] Figure 5 The utility model is a prefabricated and assembled standardized production line for producing high thermal resistance wall panels with inner ribbed concrete base panels;

[0042] Figure 6 This is a cross-sectional view of the bolt connection of the middle composite sandwich insulation layer of the present invention;

[0043] Figure 7 This is a cross-sectional view of the screw connection of the middle composite sandwich insulation layer of the utility model;

[0044] Figure 8 It is a three-dimensional schematic diagram of the intermediate composite sandwich insulation layer of the utility model;

[0045] Figure 9 The wall panel mold is produced for the prefabricated and standardized assembly line of this utility model. Figure 1 ;

[0046] Figure 10 The wall panel mold is produced for the prefabricated and standardized assembly line of this utility model. Figure 2 ;

[0047] Figure 11 This is the production of wall panels for the prefabricated assembly standardized production line of this utility model Figure 1 ;

[0048] Figure 12 This is the production of wall panels for the prefabricated assembly standardized production line of this utility model Figure 2 ;

[0049] Figure 13 Demoulding for the production of wall panels in the prefabricated and standardized assembly line of this utility model Figure 1 ;

[0050] Figure 14 Demoulding for the production of wall panels in the prefabricated and standardized assembly line of this utility model Figure 2 .

[0051] In the figure: 1. External ribbed concrete base panel; 2. External weight-reducing insulation block; 3. Thermal insulation layer; 4. Internal ribbed concrete base panel; 5. Internal weight-reducing insulation block; 6. Connectors; 7. Weight-reducing insulation material clips; 8. Wall panel casting base; 9. Wall panel casting side formwork; 10. Waterproof strip groove. DETAILED DESCRIPTION

[0052] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0053] Example 1

[0054] refer to Figures 1 to 14 , a prefabricated and standardized assembly line for producing high thermal resistance wall panels, including:

[0055] The outer ribbed concrete base panel 1, the middle composite sandwich insulation layer and the inner ribbed concrete base panel 4 are arranged in sequence;

[0056] The middle composite sandwich insulation layer is reserved with a connecting piece 6 that penetrates through it, and both ends of the connecting piece are anchored into the concrete layers of the outer ribbed concrete base panel 1 and the inner ribbed concrete base panel 4 respectively.

[0057] This utility model has a high thermal resistance coefficient, which can meet the enclosure structure requirements of ultra-low energy consumption buildings and effectively reduce building energy consumption; it has a simple structure, efficient prefabrication on the assembly line, and is suitable for standardized assembly, improving construction efficiency and quality; it has good durability and fire resistance, ensuring the service life and safety of the wall panels; it has low cost, saves materials and human resources, and promotes green and sustainable development of buildings.

[0058] In this embodiment, the assembled high-thermal-resistance wall panels have an insulation layer placed in the center layer to avoid direct sunlight, improve durability, and have good durability and fire resistance. They can resist the effects of aging, deformation, and burning, thereby ensuring the service life and safety of the wall panels.

[0059] In this embodiment, the outer ribbed concrete base panel 1 can be made of ordinary reinforced concrete ribs, with a non-ribbed height of 40 to 50 mm and a ribbed height of 70 to 90 mm, or high-strength ultra-thin concrete ribs, with a non-ribbed height of 20 mm and a ribbed height of 30 to 60 mm. The ordinary reinforced concrete ribs are provided with a bidirectional steel mesh inside to enhance the strength and stability of the panel. Unreinforced high-strength concrete base panels can also be used, the thickness of which is greatly reduced and the weight of the wall panels is reduced.

[0060] In this embodiment, the inner ribbed concrete base panel 4 is made of ordinary reinforced concrete ribs, with a non-ribbed height of 60 to 80 mm and a ribbed height of 100 to 180 mm.

[0061] In this embodiment, the intermediate composite sandwich insulation layer includes:

[0062] Thermal insulation layer 3;

[0063] Multiple outer weight-reducing and heat-insulating blocks 2 arranged in a matrix are all arranged between the heat-insulating layer 3 and the outer ribbed concrete base panel 1;

[0064] A plurality of inner weight-reducing and heat-insulating blocks 5 arranged in a matrix are arranged one-to-one with the plurality of outer weight-reducing and heat-insulating blocks 2, and are all arranged between the heat-insulating layer 3 and the inner ribbed concrete base panel 4;

[0065] Among them, the ribs of the outer ribbed concrete base panel 1 and the ribs of the inner ribbed concrete base panel 4 are correspondingly arranged on both sides of the thermal insulation layer 3, the ribs of the outer ribbed concrete base panel 1 are arranged in a crisscross manner, and multiple first rib grooves are formed between two adjacent ribs; the ribs of the inner ribbed concrete base panel 4 are arranged in a crisscross manner, and multiple second rib grooves are formed between two adjacent ribs, the multiple first rib grooves are arranged in conjunction with multiple outer weight-reducing insulation blocks 2, and the multiple second rib grooves are arranged in conjunction with multiple inner weight-reducing insulation blocks 5.

[0066] In this embodiment, weight-reducing and heat-insulating material clips 7 are provided at the four corners of the outer weight-reducing and heat-insulating block 2 and the inner weight-reducing and heat-insulating block 5, and the connecting parts pass through the weight-reducing and heat-insulating material clips 7 of the inner weight-reducing and heat-insulating block 5, the thermal insulation layer 3 and the weight-reducing and heat-insulating material clips 7 of the outer weight-reducing and heat-insulating block 2 in sequence.

[0067] In this embodiment, a bidirectional steel mesh is provided inside the outer ribbed concrete base panel 1 and inside the inner ribbed concrete base panel 4 .

[0068] In this embodiment, the ribs of the outer ribbed concrete base panel 1 and the ribs of the inner ribbed concrete base panel 4 are arranged in a crisscross manner.

[0069] In this embodiment, the thermal conductivity λ of the material selected for the middle composite sandwich insulation layer is not greater than 0.05 W / (m·K).

[0070] In this embodiment, the middle composite sandwich insulation layer is a low thermal resistance thermal insulation layer, such as extruded polystyrene board, foam board, or porous solid insulation material, to ensure high thermal resistance performance of the wall panel.

[0071] In this embodiment, both ends of the connecting member are anchored into corresponding ribs of the outer ribbed concrete base panel 1 and the inner ribbed concrete base panel 4 respectively.

[0072] In this embodiment, the connecting member is one of a bolt, a screw, a threaded rod or a thermal insulation connecting member.

[0073] In this embodiment, the prefabricated and assembled standardized assembly line produces wall panels in modular sizes. The width of the high thermal resistance wall panels is one of 500mm, 600mm, 900mm, 1200mm or 1500mm, the height is one of 2400mm and 2500mm, and the thickness is 150mm to 300mm.

[0074] In specific implementation, the thickness of the assembled high thermal resistance wall panels is relatively thin and can be adjusted as needed to achieve the compatibility of high thermal resistance and lightweight.

[0075] In this embodiment, waterproof rubber strip grooves 10 are provided around the inner ribbed concrete base panel 4 .

[0076] In this embodiment, reserved waterproof rubber strip grooves 10 are arranged around the inner ribbed concrete base panel 4, and after being assembled with other panels, a stable overall waterproof performance is formed.

[0077] During specific implementation, the production flow is arranged according to the following nodes: sandwich layer assembly, steel mesh production, steel sandwich layer assembly mold placement, wall panel casting side formwork 9 in place, concrete pouring, formwork maintenance, wall panel casting side formwork removal, wall panel casting base 8 removal, and component delivery.

[0078] In this process, the wall panel casting side formwork 9 is separated from the wall panel casting base 8, and the removal time is controlled separately, which can improve the use efficiency of the side formwork and reduce production costs.

[0079] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that various modifications and variations are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention are intended to fall within the scope of protection of the present invention.

Claims

1. A prefabricated and standardized assembly line for producing high thermal resistance wall panels, characterized in that: include: The outer ribbed concrete base panel, the middle composite sandwich insulation layer and the inner ribbed concrete base panel are arranged in sequence; Wherein, a connecting piece is reserved for passing through the middle composite sandwich insulation layer, and both ends of the connecting piece are anchored into the concrete layer of the outer ribbed concrete base panel and the inner ribbed concrete base panel respectively; The intermediate composite sandwich insulation layer comprises: Thermal insulation layer; A plurality of outer weight-reducing and heat-insulating blocks arranged in a matrix are all arranged between the heat-insulating layer and the outer ribbed concrete base panel; A plurality of inner weight-reducing and heat-insulating blocks arranged in a matrix are arranged one-to-one with the plurality of outer weight-reducing and heat-insulating blocks, and are all arranged between the heat-insulating layer and the inner ribbed concrete base panel; Among them, the ribs of the outer ribbed concrete base panel and the ribs of the inner ribbed concrete base panel are correspondingly arranged on both sides of the thermal insulation layer, the ribs of the outer ribbed concrete base panel are arranged in a crisscross manner, and a plurality of first rib grooves are formed between two adjacent ribs; the ribs of the inner ribbed concrete base panel are arranged in a crisscross manner, and a plurality of second rib grooves are formed between two adjacent ribs, a plurality of the first rib grooves are arranged in conjunction with a plurality of the outer weight-reducing and heat-insulating blocks, and a plurality of the second rib grooves are arranged in conjunction with a plurality of the inner weight-reducing and heat-insulating blocks.

2. The method of producing high thermal resistance wall panels by a prefabricated and standardized assembly line according to claim 1 is characterized in that: The four corners of the outer weight-reducing and heat-insulating block and the inner weight-reducing and heat-insulating block are provided with weight-reducing and heat-insulating material clips, and the connecting parts sequentially pass through the weight-reducing and heat-insulating material clips, the thermal insulation layer and the weight-reducing and heat-insulating material clips of the inner weight-reducing and heat-insulating block and the outer weight-reducing and heat-insulating block.

3. The method of producing high thermal resistance wall panels by a prefabricated and standardized assembly line according to claim 1 is characterized in that: The interior of the outer ribbed concrete base panel and the interior of the inner ribbed concrete base panel are both provided with a bidirectional steel mesh.

4. The method of producing high thermal resistance wall panels by a prefabricated and standardized assembly line according to claim 1 is characterized in that: The ribs of the outer ribbed concrete base panel and the ribs of the inner ribbed concrete base panel are arranged in a crisscross manner.

5. The method of producing high thermal resistance wall panels by a prefabricated and standardized assembly line according to claim 1 is characterized in that: The thermal conductivity λ of the material selected for the intermediate composite sandwich insulation layer is not greater than 0.05W / (m·K).

6. The method of producing high thermal resistance wall panels by a prefabricated and standardized assembly line according to claim 1 is characterized in that: The two ends of the connecting member are respectively anchored into the corresponding ribs of the outer ribbed concrete base panel and the inner ribbed concrete base panel.

7. The method of producing high thermal resistance wall panels by a prefabricated and standardized assembly line according to claim 1, characterized in that: The connecting piece is one of a bolt, a screw, a threaded rod or a thermal insulation connecting piece.

8. The method of producing high thermal resistance wall panels by a prefabricated and standardized assembly line according to claim 1, characterized in that: The high thermal resistance wallboard has a width of 500 mm, 600 mm, 900 mm, 1200 mm or 1500 mm, a height of 2400 mm or 2500 mm, and a thickness of 150 mm to 300 mm.

9. The method of producing high thermal resistance wall panels by a prefabricated and standardized assembly line according to claim 1, characterized in that: Waterproof rubber strip grooves are arranged around the inner ribbed concrete base panel.

Images