Installation structure of hexagonal head installation bolt loosening sensor

Abstract

The utility model discloses an installation structure of a hexagonal head installation bolt looseness sensor, which comprises an installation piece, an installation hole is arranged on the installation piece, a bolt is arranged in the installation hole, an anchor point is bonded on the hexagonal head end face of the bolt, a magnet is arranged in the anchor point, and the hexagonal head end face of the bolt is provided with a magnet. And the top of the mounting piece is fixedly connected with an adaptive structure I in a bonding or welding manner. According to the utility model, through the cooperative use of the first adaptive structure and the second adaptive structure, the bolt loosening sensor is installed on the installation surface of the installation piece and is stationary, and the anchor point with the built-in magnet is fixedly installed on the hexagonal head of the bolt, so that the installation structure can adapt to the hexagonal head of the bolt, the bolt loosening sensor is conveniently installed, and the installation efficiency is improved. When the bolt is loosened, the anchor point rotates relative to the bolt loosening sensor, the magnetic field changes, and the sensor monitors the loosening condition of the bolt by monitoring the change of the magnetic field.

Description

Technical Field

[0001] The utility model relates to the technical field of bolt loosening sensor installation, in particular to an installation structure for a hexagonal head installation bolt loosening sensor. Background Art

[0002] Bolts are essential components and play a vital role in industries such as industrial machinery, transportation, mining, energy, and power equipment. However, loosening of bolts or nuts due to mechanical vibration, metal stress, and external loads has always been a headache. Once a bolt becomes loose, it often breaks.

[0003] Therefore, bolt loosening sensors have gradually emerged on the market. Usually, the bolt loosening sensor is installed on the nut using a mounting structure, and an anchor point with a built-in magnet is installed at the end of the threaded head of the bolt. The two are used together to monitor the looseness of the bolt, including detecting the elongation or rotation angle of the bolt to obtain the looseness of the bolt. The installation distance between the bolt loosening sensor and the anchor point needs to be less than 6mm to ensure the accuracy of the detection data.

[0004] Most of the existing bolt loosening sensor mounting structures are compatible with nuts. The bolt loosening sensor is installed on the nut through the mounting structure. However, the bolts used in some specific scenarios are not fastened to the mounting parts by the cooperation of the bolts and nuts. For example, the mounting parts are fastened by a single bolt in conjunction with a threaded hole. The bolts used in the above scenarios lack nuts and only have the hexagonal head exposed. The existing mounting structure cannot adapt to the hexagonal head of the bolt, so the bolt loosening sensor cannot be installed, and the loosening of the bolts used in such cases cannot be monitored.

[0005] To address this situation, the utility model adopts a new installation structure. The bolt loosening sensor is installed on the mounting surface of the mounting part and remains stationary. The anchor point with a built-in magnet is fixed on the hexagonal head of the bolt. When the bolt loosens, the anchor point rotates relative to the bolt loosening sensor, and the magnetic field changes. The sensor detects the loosening of the bolt by monitoring the change in the magnetic field. Utility Model Content

[0006] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a mounting structure for a hexagonal head mounting bolt loosening sensor.

[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solution: a mounting structure for a hexagonal head mounting bolt loosening sensor, comprising a mounting piece, a mounting hole being opened on the mounting piece, a bolt being provided in the mounting hole, an anchor point being bonded to the end face of the hexagonal head of the bolt, a magnet being provided inside the anchor point, and the top of the mounting piece being fastened to an adapter structure 1 by bonding or welding, the top of the adapter structure 1 being fastened to an adapter structure 2 by a snap-fit ​​method, and the top of the adapter structure 2 being fastened to a bolt loosening sensor by a snap-fit ​​method.

[0008] As a further description of the above technical solution: the adaptation structure 1 includes a metal mounting plate and a plastic ring, and the outer side of the plastic ring is fixedly connected with a plurality of protrusions distributed in a circular array, and the top of the protrusion is provided with a through hole, and the top of the metal mounting plate is provided with a plurality of threaded grooves, and the number of the threaded grooves and the through holes are the same and the positions correspond one to one, and the threaded grooves are threadedly connected with fastening screws, and the fastening screws are passed through the through holes, and a through hole is provided in the middle position of the top of the metal mounting plate, and the size of the through hole is larger than the size of the bolt, and the metal mounting plate is fastened to the mounting part by bonding or welding.

[0009] As a further description of the above technical solution: a plurality of slots are provided on the inner wall of the plastic ring near the top.

[0010] As a further description of the above technical solution: the adapter structure 2 includes a plastic tube, and a plurality of rotating clips 1 used in conjunction with the slot part 1 are provided on the outside of the plastic tube near the bottom end. The number of the rotating clips 1 and the slot part 1 are on the same side and the positions are arranged one to one.

[0011] As a further description of the above technical solution: a plurality of second card slots are provided on the inner wall of the plastic tube near the top.

[0012] As a further description of the above technical solution: a plurality of rotating clips 2 are provided on the outside of the bolt loosening sensor near the bottom end for use with the slot part 2. The number of the rotating clips 2 is consistent with that of the slot part 2 and their positions correspond one to one.

[0013] As a further description of the above technical solution: the rotating buckle 1 is buckled connected to the slot part 1, and the rotating buckle 2 is buckled connected to the slot part 2.

[0014] The utility model has the following beneficial effects:

[0015] 1. Compared with the existing technology, the mounting structure of the hexagonal head mounted bolt loosening sensor, through the coordinated use of the adaptation structure 1 and the adaptation structure 2, the bolt loosening sensor is mounted on the mounting surface of the mounting part, stationary, and the anchor point with the built-in magnet is fixedly mounted on the hexagonal head of the bolt. The mounting structure can adapt to the hexagonal head of the bolt and conveniently install the bolt loosening sensor. When the bolt is loose, the anchor point rotates relative to the bolt loosening sensor, and the magnetic field changes. The sensor monitors the loosening of the bolt by monitoring the change in the magnetic field.

[0016] 2. Compared with the existing technology, the installation structure of the hexagonal head mounting bolt loosening sensor can detachably mount the adapter structure 2 on the adapter structure 1 by a snap-fit ​​method, and the bolt loosening sensor can be detachably mounted on the adapter structure 2 by a snap-fit ​​method, thereby facilitating the staff to disassemble and assemble the bolt loosening sensor and the adapter structure 2, and thus facilitating their maintenance or replacement. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a three-dimensional schematic diagram of the overall structure of a mounting structure for a hexagonal head mounting bolt loosening sensor proposed in the present invention;

[0018] Figure 2 This is an exploded view of the overall structure of the installation structure of a hexagonal head mounting bolt loosening sensor proposed in the utility model;

[0019] Figure 3 This is a schematic diagram of the metal mounting plate and plastic ring of the mounting structure of the hexagonal head mounting bolt loosening sensor proposed by the utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the second slot and the protrusion of the installation structure of the hexagonal head mounting bolt loosening sensor proposed by the utility model;

[0021] Figure 5 This is a schematic diagram of the internal structure of the anchor point of the installation structure of a hexagonal head mounting bolt loosening sensor proposed by the present invention.

[0022] Legend:

[0023] 1. Mounting piece; 2. Mounting hole; 3. Bolt; 4. Anchor point; 5. Bolt looseness sensor; 6. Metal mounting plate; 7. Plastic ring; 8. Protrusion; 9. Through hole; 10. Threaded groove; 11. Fastening screw; 12. Through hole; 13. Slot part 1; 14. Plastic tube; 15. Rotary buckle 1; 16. Slot part 2; 17. Rotary buckle 2; 18. Magnet. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] Reference Figure 1-5 The utility model provides a mounting structure for a hexagonal head mounted bolt loosening sensor: it includes a mounting part 1, a mounting hole 2 is opened on the mounting part 1, a bolt 3 is arranged in the mounting hole 2, an anchor point 4 is bonded to the end face of the hexagonal head of the bolt 3, a magnet 18 is arranged inside the anchor point 4, and the top of the mounting part 1 is fastened to the adapter structure 1 by bonding or welding, the top of the adapter structure 1 is fastened to the adapter structure 2 by snapping, and the top of the adapter structure 2 is fastened to the bolt loosening sensor 5 by snapping (the bolt loosening sensor 5 is a model SA210 wireless bolt loosening sensor produced by Jiaxing Bogan Technology Co., Ltd., and its specific structure and principle are not described in detail here).

[0026] The adaptation structure 1 includes a metal mounting plate 6 and a plastic ring 7. The outer side of the plastic ring 7 is fixedly connected with a number of protrusions 8 distributed in a circular array. A through hole 9 is provided at the top of the protrusion 8. The top of the metal mounting plate 6 is provided with a number of threaded grooves 10. The number of threaded grooves 10 and the through holes 9 are the same and the positions correspond one to one. A fastening screw 11 is threadedly connected to the threaded groove 10, and the fastening screw 11 is passed through the through hole 9. A through hole 12 is provided in the middle position of the top of the metal mounting plate 6. The size of the through hole 12 is larger than that of the bolt 3. The metal mounting plate 6 is fastened to the mounting part 1 by bonding or welding. Several card grooves 13 are provided on the inner wall of the plastic ring 7 near the top.

[0027] The second adaptation structure includes a plastic tube 14, and a plurality of rotating clips 15 for use with the slot portion 13 are provided at the outer side of the plastic tube 14 near the bottom end. The number of rotating clips 15 and the slot portion 13 are the same, and the positions are arranged one to one. A plurality of slot portions 16 are provided at the inner wall of the plastic tube 14 near the top. A plurality of rotating clips 17 for use with the slot portion 16 are provided at the outer side of the bolt loosening sensor 5 near the bottom end. The number of rotating clips 17 and the slot portion 16 are the same, and the positions are arranged one to one.

[0028] The first rotating buckle 15 is buckled and connected to the first slot portion 13 , and the second rotating buckle 17 is buckled and connected to the second slot portion 16 .

[0029] Working principle: During installation, the staff first adheres the anchor point 4 with the built-in magnet 18 to the hexagonal head end face of the bolt 3 to be monitored, and then fastens the metal mounting plate 6 to the mounting part 1 by bonding or welding, and the metal mounting plate 6 is sleeved on the outside of the bolt 3. Then, the plastic ring 7 is abutted against the metal mounting plate 6, and the through hole 9 and the thread groove 10 are positioned opposite each other. Then, the fastening screw 11 is inserted into the through hole 9 and the thread groove 10 and screwed. The plastic ring 7 is fastened to the metal mounting plate 6 using the fastening screw 11, and the adapter structure 1 is fastened to the mounting part 1.

[0030] After the adapting structure 1 is fixedly mounted on the mounting member 1, the staff inserts the adapting structure 2 into the adapting structure 1 and rotates it, thereby realizing that the adapting structure 2 is detachably mounted on the adapting structure 1 by means of a snap-fit ​​method through the cooperation of the rotating buckle 15 and the clamping groove 13. Then, the bolt loosening sensor 5 is inserted into the adapting structure 2 and rotated, thereby realizing that the bolt loosening sensor 5 is detachably mounted on the adapting structure 2 by means of a snap-fit ​​method through the cooperation of the rotating buckle 2 17 and the clamping groove 2 16. This makes it easy for the staff to disassemble and assemble the bolt loosening sensor 5 and the adapting structure 2, thereby facilitating their maintenance or replacement.

[0031] When the bolt loosening sensor 5 is installed on the mounting part 1 through the cooperation of the adaptation structure 1 and the adaptation structure 2, it remains stationary. When the bolt 3 to be monitored becomes loose, the anchor point 4 rotates relative to the bolt loosening sensor 5, and the magnetic field changes. The bolt loosening sensor 5 detects the loosening of the bolt 3 by monitoring the change in the magnetic field.

[0032] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A mounting structure for a hexagonal head mounting bolt loosening sensor, characterized by: The invention comprises a mounting member (1), wherein the mounting member (1) is provided with a mounting hole (2), a bolt (3) is provided in the mounting hole (2), an anchor point (4) is bonded to the hexagonal end face of the bolt (3), a magnet (18) is provided inside the anchor point (4), and the top of the mounting member (1) is fastened to an adapting structure 1 by bonding or welding, the top of the adapting structure 1 is fastened to an adapting structure 2 by snap-fitting, and the top of the adapting structure 2 is fastened to a bolt loosening sensor (5) by snap-fitting.

2. The mounting structure of a hexagonal head mounting bolt loosening sensor according to claim 1, characterized in that: The adapting structure 1 comprises a metal mounting plate (6) and a plastic ring (7), the outer side of the plastic ring (7) is fixedly connected with a plurality of protrusions (8) distributed in a circumferential array, the top of the protrusion (8) is provided with a through hole (9), the top of the metal mounting plate (6) is provided with a plurality of thread grooves (10), the number of the thread grooves (10) and the through holes (9) are the same and the positions correspond one to one, the thread grooves (10) are internally threadedly connected with a fastening screw (11), and the fastening screw (11) is passed through the through hole (9), a through hole (12) is provided at the middle position of the top of the metal mounting plate (6), the size of the through hole (12) is larger than the size of the bolt (3), and the metal mounting plate (6) is fastened and mounted on the mounting member (1) by bonding or welding.

3. The mounting structure of a hexagonal head mounting bolt loosening sensor according to claim 2, characterized in that: A plurality of slot portions (13) are provided on the inner wall of the plastic ring (7) near the top.

4. The mounting structure of a hexagonal head mounting bolt loosening sensor according to claim 3, characterized in that: The second adapting structure comprises a plastic tube (14), and a plurality of rotating buckles (15) for use with the first card slot portion (13) are provided on the outer side of the plastic tube (14) near the bottom end. The number of the rotating buckles (15) and the first card slot portion (13) are the same and the positions are arranged in a one-to-one correspondence.

5. The mounting structure of a hexagonal head mounting bolt loosening sensor according to claim 4, characterized in that: A plurality of second card slots (16) are provided on the inner wall of the plastic cylinder (14) near the top.

6. The mounting structure of a hexagonal head mounting bolt loosening sensor according to claim 5, characterized in that: A plurality of rotating clips (17) for use with the second card slot portion (16) are provided on the outer side of the bolt loosening sensor (5) near the bottom end. The number of the rotating clips (17) and the second card slot portion (16) are the same and their positions correspond one to one.

7. The mounting structure of a hexagonal head mounting bolt loosening sensor according to claim 6, characterized in that: The rotating buckle 1 (15) is buckled with the slot part 1 (13), and the rotating buckle 2 (17) is buckled with the slot part 2 (16).

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