Adjustable support device of radar level meter

By designing an adjustable bracket device, the combination of lift, rotation and extension functions solves the problem of limited monitoring range of radar level gauge, achieving wider monitoring and higher adaptability, and improving monitoring accuracy and connection stability.

CN223294542UActive Publication Date: 2025-09-02TIANJIN HENGLIYUANDA INSTR
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Patent Information

Application Number
CN202421851839.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-09-02
Estimated Expiration
2034-08-01

AI Technical Summary

Technical Problem

The monitoring range of existing radar level gauges is fixed and limited, and cannot adapt to complex monitoring environments and large-scale monitoring needs.

Method used

An adjustable bracket device is designed, including a structure with lifting, rotating and extending functions. By adjusting the height of the lifting mechanism, the rotating mechanism changes the monitoring direction, the extension mechanism expands the monitoring range, and is equipped with a clamping assembly to improve connection stability.

Benefits of technology

The monitoring range of radar level meter has been expanded, adaptability is enhanced, monitoring accuracy is improved, adapted to different environments, enhanced connection stability, and extended service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an adjustable support device of a radar level meter. The adjustable support device comprises a base, a lifting mechanism, a rotating mechanism and an extension mechanism. The lifting mechanism comprises a cylindrical shell fixed to the base and a lifting assembly which is installed on the cylindrical shell and can ascend and descend in the vertical direction. The rotating mechanism comprises a moving seat connected with the lifting end of the lifting assembly and a rotating assembly which is installed on the moving seat and can rotate in the horizontal direction. The extension mechanism comprises an installation beam connected with the rotating end of the rotating assembly and an extension assembly which is installed on the installation beam and can extend in the horizontal direction, and the radar level meter is installed at the extension end of the extension assembly. The adjustable support device of the radar level meter has the functions of lifting, steering and stretching, the monitoring range of the radar level meter can be effectively expanded, and the adaptability of the radar level meter is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of radar level meters, in particular to an adjustable bracket device for a radar level meter. Background Art

[0002] Radar level meters are measuring instruments based on the time-travel principle. A probe emits a high-frequency pulse that propagates at the speed of light. When the pulse hits the surface of a material, it reflects back and is received by a receiver within the meter. By measuring the time difference between emission and reception, combined with the velocity of the beam, the distance between the material surface and the sensor can be determined, and thus the liquid level and material level. Radar level meters are widely used in industry and water conservancy. In this industry, radar level meters, with their non-contact, high-security, and high-precision characteristics, have become an indispensable component of water conservancy monitoring systems. They can provide continuous monitoring at key locations such as rivers, bridges, reservoirs, and sluice gates. However, because these measurement areas often have large detection ranges and complex, dynamically changing monitoring environments, conventional fixed brackets are used to secure radar level meters. This results in a fixed and limited monitoring range, which no longer meets practical needs. There is an urgent need to develop a mounting bracket that can improve the adaptability of radar level meters to complex monitoring environments and enable large-scale monitoring. Utility Model Content

[0003] In view of this, in order to solve the above technical problems, the utility model proposes an adjustable bracket device for a radar level meter. Through reasonable structural design, it has the functions of lifting, steering, and telescoping, which can effectively expand the monitoring range of the radar level meter and improve the adaptability of the radar level meter.

[0004] In order to achieve the above-mentioned purpose, the technical solution of the utility model is achieved as follows:

[0005] An adjustable bracket device for a radar level meter, comprising:

[0006] base;

[0007] A lifting mechanism, comprising a column housing fixed to the base, and a lifting assembly mounted on the column housing and capable of being lifted and lowered in a vertical direction;

[0008] A rotating mechanism, comprising a movable base connected to the lifting end of the lifting assembly, and a rotating assembly mounted on the movable base and rotatable in a horizontal direction;

[0009] An extension mechanism includes a mounting beam connected to the rotating end of the rotating assembly, an extension assembly mounted on the mounting beam and extendable in the horizontal direction, and a radar level meter is mounted on the extension end of the extension assembly.

[0010] The extension mechanism can be extended forward in the horizontal direction, and the rotation mechanism can be rotated in the horizontal direction to achieve steering, thereby effectively expanding the monitoring range of the radar level meter and enabling monitoring in multiple positions with higher accuracy and greater adaptability. At the same time, a lifting mechanism is provided to adjust the height of the radar level meter to adapt to different monitoring environments.

[0011] Furthermore, the lifting assembly includes a driving motor installed on the top of the column shell, a screw installed in the inner cavity of the column shell and driven by the driving motor, a screw nut mounted on the screw, and a sliding seat connected to the screw nut; the side wall of the column shell is provided with a vertical sliding groove, the bottom of the sliding seat passes through the sliding groove and extends into the inner cavity of the column shell and is fixed to the screw nut, and the movable seat is fixed on the end face of the sliding seat.

[0012] The driving motor drives the lead screw to rotate, causing the lead screw nut to move up and down along the driving lead screw, driving the sliding seat to move up and down, and then causing the moving seat to move up and down, ultimately realizing the up and down movement of the rotating assembly, extension mechanism and radar level meter connected to the moving seat.

[0013] Furthermore, the rotating assembly includes a mounting base fixed on the movable base, a rotating column rotatably mounted on the mounting base, and a driving motor for driving the rotating column to rotate; the upper end of the rotating column is fixedly connected to one end of the mounting beam.

[0014] The second driving motor drives the rotating column to rotate, and the mounting beam connected to the rotating column is driven to rotate in the horizontal direction with the rotating column as the center, thereby realizing the rotation of the radar level meter and expanding the monitoring range.

[0015] Furthermore, the upper end surface of the mounting seat is provided with a mounting groove, and the bottom of the rotating column is rotatably mounted in the mounting groove through a rotating bearing; the outer side wall of the rotating column is circumferentially provided with a circle of racks, and the output end of the driving motor 2 is installed with a gear meshing with the rack; the rotating column is fixed to one end of the mounting beam by means of flange bolts.

[0016] The second driving motor drives the gear to rotate, the gear engages with the rack, and the rack and the rotating column rotate; the mounting seat and the rotating column are rotatably connected through a rotating bearing without affecting the rotation of the rotating column.

[0017] Furthermore, a mounting cavity is provided inside the mounting beam; the extension assembly includes a drive motor three installed in the mounting cavity, a screw two installed horizontally in the mounting cavity along the length direction and driven by the drive motor three, a screw nut two mounted on the screw two, a sliding seat two connected to the screw nut two, and a cantilever plate connected to the sliding seat two at one end; an end of the mounting beam away from the rotating assembly is provided with a through-hole connected to the mounting cavity, the other end of the cantilever plate extends to the outside through the through-hole, and the other end of the cantilever plate is used to install a radar level meter.

[0018] The driving motor 3 drives the lead screw 2 to rotate, so that the lead screw nut 2 moves along the driving lead screw 2, driving the sliding seat 2 to move, thereby causing the cantilever plate to extend and retract, and finally realizing the horizontal extension and retraction of the radar level meter, thereby expanding the monitoring radius.

[0019] Furthermore, a detachable cavity cover is provided on the top of the installation cavity; and guide slideways adapted to the two ends of the sliding seat are provided on two opposite inner side walls of the installation cavity.

[0020] Furthermore, the cantilever plate is provided with a clamping assembly for clamping the horn antenna of the radar level meter.

[0021] Since it is used outdoors in a complex external environment, the connection between the bottom of the radar level meter body and the horn antenna is relatively fragile and prone to breakage after long-term use. Therefore, a clamping component is provided to improve the stability of the connection.

[0022] Furthermore, the clamping assembly includes a mounting plate connected to the cantilever plate, two elastic members symmetrically arranged on the mounting plate, and two arc-shaped clamping plates symmetrically arranged on the two elastic members; the two arc-shaped clamping plates can clamp the outer side wall of the horn antenna of the radar level meter, and the two arc-shaped clamping plates are provided with an anti-slip and anti-wear layer.

[0023] Furthermore, it also includes a solar power generation device for supplying power to the lifting mechanism, the rotating mechanism, and the extending mechanism.

[0024] Compared with the prior art, the adjustable bracket device for radar level gauges described in the present invention has the following advantages:

[0025] (1) The adjustable bracket device of the radar level meter described in the utility model has a reasonable structural design. The monitoring radius of the radar level meter is expanded by setting an extension mechanism, the monitoring area of ​​the radar level meter is expanded by setting a rotation mechanism, and the height of the radar level meter is adjusted by a lifting mechanism to adapt to different monitoring environments, thereby ultimately achieving the purpose of adapting to complex monitoring environments and expanding the monitoring range;

[0026] (2) The adjustable bracket device of the radar level meter described in the present invention is also provided with a clamping assembly for clamping the horn antenna of the radar level meter, which can improve the connection stability between the radar level meter body and the horn antenna and extend the outdoor service life of the radar level meter. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The accompanying drawings, which constitute part of the present invention, are intended to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are intended to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:

[0028] Figure 1 This is a schematic diagram of the internal structure of the adjustable bracket device of the radar level meter according to an embodiment of the present utility model;

[0029] Figure 2 for Figure 1 A partial enlarged view of

[0030] Figure 3 This is a schematic structural diagram of the clamping assembly according to an embodiment of the present utility model;

[0031] Figure 4 This is a schematic diagram of the external structure of the adjustable bracket device of the radar level meter according to an embodiment of the present utility model;

[0032] Figure 5 This is a schematic diagram of the external structure of the lifting mechanism described in an embodiment of the utility model.

[0033] Description of reference numerals:

[0034] 1-base, 2-lifting mechanism, 3-rotating mechanism, 4-extension mechanism, 5-column shell, 6-drive motor 1, 7-screw 1, 8-screw nut 1, 9-sliding seat 1, 10-slide groove, 11-moving seat, 12-mounting seat, 13-rotating column, 14-drive motor 2, 15-rotating bearing, 16-rack, 17-gear, 18-mounting beam, 19-mounting cavity, 20-drive motor 3, 21-screw 2, 22-screw nut 2, 23-sliding seat 2, 24-cantilever plate, 25-cavity cover, 26-guide slide, 27-radar level meter, 28-mounting plate, 29-elastic member, 30-arc clamping plate, 31-anti-slip and anti-wear layer. DETAILED DESCRIPTION

[0035] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features therein can be combined with each other.

[0036] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0037] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0038] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0039] like Figures 1 to 5 As shown, an adjustable bracket device for a radar level gauge includes a base 1, a lifting mechanism 2, a rotating mechanism 3, an extension mechanism 4, and a solar power generation device (not shown in the figure) for powering the lifting mechanism 2, the rotating mechanism 3, and the extension mechanism 4;

[0040] The lifting mechanism 2 includes a column housing 5 fixed to the base 1, a drive motor 6 mounted on the top of the column housing 5, a lead screw 7 mounted in the inner cavity of the column housing 5 and driven by the drive motor 6, a lead screw nut 8 sleeved on the lead screw 7, and a sliding seat 9 connected to the lead screw nut 8; a vertical slot 10 is provided on the side wall of the column housing 5, and the bottom of the sliding seat 9 passes through the slot 10 and extends into the inner cavity of the column housing 5, and is fixed to the lead screw nut 8;

[0041] The rotating mechanism 3 includes a movable base 11 fixed to the end surface of the sliding base 9, a mounting base 12 fixed to the movable base 11, a rotating column 13 rotatably mounted on the mounting base 12, and a second drive motor 14 for driving the rotating column 13. The upper end surface of the mounting base 12 is provided with a mounting groove, and the bottom of the rotating column 13 is rotatably mounted in the mounting groove via a rotating bearing 15. A rack 16 is circumferentially provided on the outer wall of the rotating column 13, and a gear 17 meshing with the rack 16 is mounted on the output end of the second drive motor 14.

[0042] The extension mechanism 4 includes a mounting beam 18 fixed to the rotating column 13 by a flange bolt at one end, an extension component mounted on the mounting beam 18 and extendable in the horizontal direction; a mounting cavity 19 is provided inside the mounting beam 18; the extension component includes a drive motor 3 20 installed in the mounting cavity 19, a lead screw 21 driven by the drive motor 3 20 and horizontally installed in the mounting cavity 19 along the length direction, a lead screw nut 22 sleeved on the lead screw 21, a sliding seat 23 connected to the lead screw nut 22, and a cantilever plate 24 connected to the sliding seat 23 at one end; a detachable cavity cover 25 is provided on the top of the mounting cavity 19; two opposite inner walls of the mounting cavity 19 are provided with a cantilever plate 24 connected to the sliding seat 23. Guide slides 26 are adapted to the ends of the movable seat 23; the free end of the mounting beam 18 is provided with a through-hole communicating with the mounting cavity 19, the other end of the cantilever plate 24 extends to the outside through the through-hole, and the other end of the cantilever plate 24 is installed with a radar level meter 27; the cantilever plate 24 is provided with a clamping assembly for clamping the horn antenna of the radar level meter 27, the clamping assembly includes a mounting plate 28 connected to the cantilever plate 24, two elastic members 29 symmetrically arranged on the mounting plate 28, and two arc-shaped clamping plates 30 symmetrically arranged on the two elastic members 29; the two arc-shaped clamping plates 30 can clamp the outer side wall of the horn antenna of the radar level meter 27, and the two arc-shaped clamping plates 30 are provided with an anti-slip and anti-wear layer 31.

[0043] The working process of the adjustable bracket device of the radar level meter described in the utility model is as follows:

[0044] The radar level meter 27 is mounted on one end of the cantilever plate 24. Two arc-shaped clamping plates 30 clamp the horn antenna under the action of the elastic member 29 to improve the stability of the connection between the horn antenna and the radar level meter body.

[0045] The third drive motor 20 drives the second lead screw 21 to rotate, causing the second lead screw nut 22 and the second sliding seat 23 to move along the second lead screw 21, thereby causing the cantilever plate 24 to drive the radar level meter 27 to extend and retract. The second drive motor 14 drives the gear 17 to rotate, and the gear 17 engages with the rack 16, driving the rotating column 13 to rotate, thereby causing the mounting beam 18 to drive the cantilever plate 24 and the radar level meter 27 to rotate in the horizontal direction. Under these combined effects, the monitoring position of the radar level meter 27 is changed, thereby expanding the monitoring range.

[0046] By driving the lead screw 7 through the driving motor 6, the lead screw nut 8 and the sliding seat 9 move up and down along the driving lead screw 7, and then the moving seat 11 drives the radar level meter 27 to move up and down, which can adapt to different detection and monitoring environments and adjust the height of the radar level meter 27.

[0047] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An adjustable bracket device for a radar level meter, characterized in that: include: base; A lifting mechanism, comprising a column housing fixed to the base, and a lifting assembly mounted on the column housing and capable of being lifted and lowered in a vertical direction; A rotating mechanism, comprising a movable base connected to the lifting end of the lifting assembly, and a rotating assembly mounted on the movable base and rotatable in a horizontal direction; An extension mechanism includes a mounting beam connected to the rotating end of the rotating assembly, an extension assembly mounted on the mounting beam and extendable in the horizontal direction, and a radar level meter is mounted on the extension end of the extension assembly.

2. The adjustable bracket device for radar level meter according to claim 1, characterized in that: The lifting assembly includes a driving motor installed on the top of the column shell, a screw installed in the inner cavity of the column shell and driven by the driving motor, a screw nut mounted on the screw, and a sliding seat connected to the screw nut; the side wall of the column shell is provided with a vertical sliding groove, the bottom of the sliding seat passes through the sliding groove and extends into the inner cavity of the column shell and is fixed to the screw nut, and the moving seat is fixed on the end face of the sliding seat.

3. The adjustable bracket device for a radar level meter according to claim 1, characterized in that: The rotating assembly includes a mounting base fixed on the movable base, a rotating column rotatably mounted on the mounting base, and two driving motors for driving the rotating column to rotate; the upper end of the rotating column is fixedly connected to one end of the mounting beam.

4. The adjustable bracket device for a radar level meter according to claim 3, characterized in that: The upper end surface of the mounting seat is provided with a mounting groove, and the bottom of the rotating column is rotatably mounted in the mounting groove through a rotating bearing; the outer wall of the rotating column is circumferentially provided with a circle of racks, and the output end of the driving motor 2 is installed with a gear meshing with the rack; the rotating column is fixed to one end of the mounting beam by means of flange bolts.

5. The adjustable bracket device for a radar level meter according to claim 3, characterized in that: A mounting cavity is provided inside the mounting beam; the extension assembly includes a drive motor 3 installed in the mounting cavity, a lead screw 2 installed horizontally in the mounting cavity along the length direction and driven by the drive motor 3, a lead screw nut 2 sleeved on the lead screw 2, a sliding seat 2 connected to the lead screw nut 2, and a cantilever plate connected to the sliding seat 2 at one end; a through-hole connected to the mounting cavity is provided at one end of the mounting beam away from the rotating assembly, and the other end of the cantilever plate extends to the outside through the through-hole, and the other end of the cantilever plate is used for mounting a radar level meter.

6. The adjustable bracket device for a radar level meter according to claim 5, characterized in that: A detachable cavity cover is provided on the top of the installation cavity; and guide slideways adapted to the two ends of the sliding seat are provided on two opposite inner side walls of the installation cavity.

7. The adjustable bracket device for a radar level meter according to claim 5, characterized in that: The cantilever plate is provided with a clamping assembly for clamping the horn antenna of the radar level meter.

8. The adjustable bracket device for a radar level meter according to claim 7, characterized in that: The clamping assembly includes a mounting plate connected to the cantilever plate, two elastic members symmetrically arranged on the mounting plate, and two arc-shaped clamping plates symmetrically arranged on the two elastic members; the two arc-shaped clamping plates can clamp the outer side walls of the horn antenna of the radar level meter, and the two arc-shaped clamping plates are provided with anti-slip and anti-wear layers.

9. The adjustable bracket device for a radar level meter according to claim 1, characterized in that: It also includes a solar power generation device for supplying power to the lifting mechanism, the rotating mechanism, and the extending mechanism.