LED optical module with novel mounting structure

Through the LED optical module with a new installation structure, the use of components such as reflectors, elastic hooks and installation bases, the problem of inconvenient installation of existing LED optical modules is solved, and the effect of fast and stable installation adaptability is achieved.

CN223294711UActive Publication Date: 2025-09-02ZHONGSHAN KEYI OPTICAL CO LTD
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Patent Information

Application Number
CN202422055766.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-09-02
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

The installation method of existing LED optical modules has the problem of large workload and inconvenience, especially the problem of individual optical cups being installed one by one and the rapid installation of the overall optical module.

Method used

The LED optical module with a new installation structure is adopted, including components such as reflector, elastic hook, mounting base, cover plate and lens plate. Through the cooperation of the elastic hook and the installation base, it can be quickly installed on the LED lamp plate or lamp plate, and it can be stable through the connection between the limit part and the hook.

Benefits of technology

It realizes the rapid and stable installation of LED optical modules, adapts to different shapes of reflectors, reduces installation costs and improves adaptability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an LED (light-emitting diode) optical module with a novel mounting structure, which comprises a reflecting plate, a plurality of reflecting cups are arranged on the reflecting plate, and at least one pair of elastic clamping hooks are arranged on two sides of the reflecting plate; the installation structure at least comprises an installation base, the installation base and the elastic clamping hook are fixed below the reflector in a matched mode, the installation base is used for being installed and limited on an LED lamp panel or a lamp panel, and an installation limiting part is arranged on the installation base. The single mounting base is mounted at the bottom of the reflecting plate and used for being connected and mounted with an LED lamp panel or a lamp panel, the mounting base can be mounted and limited on the LED lamp panel or the lamp panel firstly, then the reflecting cup is mounted on the mounting base in a matched mode, and the single mounting base is located on one point position of the reflecting plate no matter which shape the single mounting base is fixed to. And the reflectors in different shapes can be fixed by combining a plurality of mounting bases, so that the mounting of the reflectors in various shapes can be adapted, the cost is low, and the adaptability is high.
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Description

Technical field

[0001] The utility model relates to the technical field of lighting optics, in particular to an LED optical module with a novel mounting structure. [Background Technology]

[0002] Lighting fixtures based on LED light-emitting chips, such as LED street lights, LED tunnel lights, and LED lighting panels, usually require light cups and lenses to be configured for the LED light-emitting chips to control the direction of light reflection and light output efficiency. Currently, there are two common ways to install LED light cups on lighting fixtures: 1) multiple individual light cups are installed one by one on the panel; 2) an entire optical module is installed, which has multiple pre-arranged light cup units. For the former installation method, the installation workload is undoubtedly enormous. For the latter installation method, how to quickly install the entire optical module on the light board / panel is a problem. Therefore, there is a need to improve the structure of existing LED optical modules.

[0003] In response to the above problems, the applicant has proposed a solution. [Utility Model Content]

[0004] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes an LED optical module with a novel mounting structure, and the technical solution adopted is:

[0005] An LED optical module with a new installation structure, comprising

[0006] A reflector, wherein a plurality of reflective cups are provided on the reflector, and at least one pair of elastic hooks are provided on both sides of the reflector;

[0007] It includes at least one mounting base, which is fixed to the bottom of the reflector in cooperation with the elastic hook. The mounting base is used for installation and limitation on the LED light board or light panel, and a mounting limit part is provided on the mounting base.

[0008] According to an embodiment of the present invention, an LED optical module with a new mounting structure is provided, wherein the mounting base includes a mounting bracket, an arch bridge frame is provided on both sides of the mounting bracket, and a hook hole is formed between the mounting bracket and the arch bridge frame for an elastic hook to extend into and connect with the mounting bracket hook.

[0009] According to an embodiment of the present invention, an LED optical module with a novel mounting structure, the mounting limit portion is a mounting fixing hole provided in the middle of the mounting base.

[0010] According to an embodiment of the present invention, an LED optical module with a novel mounting structure, the mounting limit portion is a limit column provided at the bottom of the mounting base.

[0011] According to an embodiment of the present invention, an LED optical module with a novel mounting structure is provided with a face cover plate above the reflective cup, at least a pair of face cover hooks are provided on the side of the face cover plate, and a face cover clip hole for hooking and connecting with the face cover clip hook is formed downwardly through the top surface of the reflective cup; the face cover clip hole is located between the two reflective cups.

[0012] According to an embodiment of the present invention, an LED optical module with a novel mounting structure is provided, a lens plate is provided above the reflective cup, at least a pair of lens hooks are provided on the side of the lens plate, and a lens clip hole for hooking and connecting the lens hooks is formed downwardly through the top surface of the reflective cup; the lens clip hole is located between the two reflective cups.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] A single mounting base is installed at the bottom of the reflector for connecting and installing with an LED light board or light panel. The mounting base can be first installed on the LED light board or light panel, and then the reflector cup can be installed on the mounting base. No matter what shape of reflector the single mounting base is fixed to, the bottom of the reflector is always located at one point of the reflector. Multiple mounting bases can be combined to fix reflectors of different shapes, which can adapt to the installation of reflectors of various shapes, with low cost and high adaptability.

Brief Description of the Drawings

[0015] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0016] Figure 1 A three-dimensional diagram of the first embodiment of the present invention Figure 1 ;

[0017] Figure 2 A three-dimensional diagram of the first embodiment of the present invention Figure 2 ;

[0018] Figure 3 This is a schematic diagram of the decomposition of the first embodiment of the present invention Figure 1 ;

[0019] Figure 4 This is a schematic diagram of the decomposition of the first embodiment of the present invention Figure 2 ;

[0020] Figure 5 A three-dimensional diagram of the mounting base in some embodiments of the present invention Figure 1 ;

[0021] Figure 6A three-dimensional diagram of the mounting base in some embodiments of the present invention Figure 2 ;

[0022] Figure 7 This is a three-dimensional diagram of the second embodiment of the present invention Figure 1 ;

[0023] Figure 8 This is a three-dimensional diagram of the second embodiment of the present invention Figure 2 ;

[0024] Figure 9 This is an exploded schematic diagram of the second embodiment of the present utility model;

[0025] Figure 10 This is a three-dimensional diagram of the third embodiment of the present invention Figure 1 ;

[0026] Figure 11 This is a three-dimensional diagram of the third embodiment of the present invention Figure 2 ;

[0027] Figure 12 This is an exploded schematic diagram of the third embodiment of the present utility model;

[0028] Figure 13 This is a schematic diagram of the installation of the optical module, LED light board, and lamp housing in the fourth embodiment of the present utility model.

[0029] Description of main component symbols:

[0030] 10. Reflector; 11. Reflector cup; 12. Elastic hook; 13. Lens hole; 14. Cover hole; 20. Mounting base; 21. Mounting bracket; 22. Arch bridge; 23. Hook hole; 24. Mounting hole; 25. Limit column; 30. Cover; 31. Cover hook; 40. Lens plate; 41. Lens hook; 50. Lamp housing; 51. Arc mounting groove; 51. Raised strip; 52. Screw mounting hole; 60. LED light board. [Specific implementation method]

[0031] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar numbers throughout represent the same or similar elements or elements with the same or similar functions.

[0032] The orientation shown in the drawings cannot be understood as limiting the specific protection scope of the present invention. It is only for reference and understanding of the preferred embodiments. The product components shown in the drawings can be changed in position, increased in number, or simplified in structure.

[0033] The “connection” described in the specification and the mutual “connection” relationship of the components shown in the drawings may be understood as a fixed connection, a detachable connection, or an integral connection; it may be a direct connection or a connection through an intermediate medium. Those skilled in the art may understand the connection relationship according to the specific circumstances and may derive different implementation methods in an appropriate manner by means of screwing, riveting, welding, snapping, or splicing.

[0034] For the directional words such as up, down, left, right, top, and bottom described in the specification and the directions shown in the drawings, the components may be in direct contact or in contact through other features between them; for example, "above" can mean directly above or obliquely above, or it simply means higher than other objects; other directions can also be understood by analogy.

[0035] The materials for making parts with solid shapes shown in the specification and drawings may be metal materials, non-metal materials or other synthetic materials; the mechanical processing techniques used for parts with solid shapes may be stamping, forging, casting, wire cutting, laser cutting, casting, injection molding, CNC milling, 3D printing, machining, etc.; ordinary technicians in this field can adaptively select or combine them according to different processing conditions, costs, and precision, but are not limited to the above-mentioned materials and manufacturing processes.

[0036] The utility model is an LED optical module with a new installation structure, such as Figures 1 to 12 As shown, including

[0037] A reflector 10, with a plurality of reflective cups 11 provided on the reflector 10, and at least one pair of elastic hooks 12 provided on both sides of the reflector 10;

[0038] It includes at least one mounting base 20, which is fixed to the bottom of the reflector 10 in cooperation with the elastic hook 12. The mounting base 20 is used for installation and limitation on the LED lamp board 60 or the lamp panel, and a mounting limit portion is provided on the mounting base 20.

[0039] When in use, the reflector 10 is designed to be long, curved or circular according to specific usage requirements. A single mounting base 20 is installed at the bottom of the reflector 10 for connecting and installing with the LED light board 60 or the light panel. The mounting base 20 can be installed on the LED light board 60 or the light panel first, and then the reflective cup 11 can be installed on the mounting base 20. No matter what shape of reflector 10 the single mounting base 20 is fixed to, the bottom of the reflector 10 is located at one point of the reflector 10. A combination of multiple mounting bases 20 can fix reflectors 10 of different shapes, which can adapt to the installation of reflectors 10 of various shapes, with low cost and high adaptability.

[0040] In some embodiments of the present invention, Figures 1 to 12As shown, the mounting base 20 includes a mounting bracket 21, and arch bridge frames 22 are provided on both sides of the mounting bracket 21. A hook hole 23 is formed between the mounting bracket 21 and the arch bridge frame 22 for the elastic hook 12 to extend into and connect with the mounting bracket 21.

[0041] In some embodiments of the present invention, Figure 5 、 6 As shown, the installation limiting portion is a mounting fixing hole 24 provided in the middle of the installation base 20 and a limiting column 25 provided at the bottom of the installation base 20 .

[0042] In such Figure 1 、 2 In the first embodiment shown in Figures 3 and 4, the installation and connection structure of the reflector 10 and the installation base 20 is demonstrated.

[0043] In such Figure 7 、 8 In the second embodiment shown in FIG9 , a surface cover plate 30 is provided above the reflective cup 11, and at least a pair of surface cover hooks 31 are provided on the side of the surface cover plate 30. A surface cover hook hole 14 for hooking and connecting with the surface cover hooks 31 is formed downwardly through the top surface of the reflective cup 11; the surface cover hook hole 14 is located between the two reflective cups 11, which illustrates the installation and connection structure among the surface cover plate 30, the reflective plate 10 and the mounting base 20.

[0044] In such Figure 10 、 11 In the third embodiment shown in Figures 1 and 12, a lens plate 40 is provided above the reflective cup 11, at least a pair of lens hooks 41 are provided on the side of the lens plate 40, and a lens clamping hole 13 for hooking and connecting with the lens hooks 41 is formed downwardly on the top surface of the reflective cup 11; the lens clamping hole 41 is located between the two reflective cups 11, which shows the installation and connection structure among the lens plate 40, the reflective plate 10 and the mounting base 20.

[0045] In such Figure 13In the fourth embodiment shown, the installation and connection structure of the LED optical module and the LED lamp board 60, the lamp housing 50, the lens plate 40, and the reflector 10 is demonstrated. In this embodiment, the lens plate 40, the LED lamp board 60, the lamp housing 50, and the reflector 10 are all arc-shaped. The LED lamp board 60 is first built into the arc-shaped mounting groove 51, and then multiple mounting bases 20 are screwed through the mounting and fixing holes 24 on the mounting base 20, and the LED lamp board 60 is fixed in the screw mounting holes 52 at the bottom of the arc-shaped mounting groove 51. The limiting column 25 at the bottom of the mounting base 20 is pressed tightly on the LED lamp board, and then the lens plate 40 and the reflector 10 are installed and connected into one, and finally the reflector 10 is clamped onto the mounting base 20 to complete the fixed installation of the optical module and the lamp housing 50. In the embodiment, the number of mounting bases 20 does not match the number of elastic hooks 12 one by one. During installation, it depends on the installation situation. The main function of the mounting base 20 is to fix the LED light board 60 downward in the arc-shaped mounting groove 51 of the lamp housing 50, which facilitates the positioning of the LED light board 60. In this way, a small, thin LED light board 60 is easy to install. Therefore, the selected number of mounting bases 20 only needs to be able to install and fix the LED light board 60. It facilitates the upward clamping of the reflector 10. During installation, the reflector 10 is pressed downward to be installed on the mounting base 20.

[0046] Although the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art from this disclosure that various changes or modifications may be made to the present invention without departing from the principles and spirit of the present invention as defined in the claims. Therefore, the detailed description of the disclosed embodiments is intended to illustrate rather than limit the present invention, which shall be defined by the claims.

Claims

1. An LED optical module with a new mounting structure, characterized in that: Including A reflective plate (10), wherein a plurality of reflective cups (11) are provided on the reflective plate (10), and at least one pair of elastic hooks (12) are provided on both sides of the reflective plate (10); The invention comprises at least one mounting base (20), wherein the mounting base (20) cooperates with the elastic hook (12) to be fixed below the reflector (10), and the mounting base (20) is used for mounting and limiting on an LED light board or a light panel, and a mounting limit portion is provided on the mounting base (20).

2. The LED optical module with a novel mounting structure according to claim 1, characterized in that: The mounting base (20) includes a mounting bracket (21), an arch bridge frame (22) is provided on both sides of the mounting bracket (21), and a hook hole (23) for an elastic hook (12) to extend into and be hooked with the mounting bracket (21) is formed between the mounting bracket (21) and the arch bridge frame (22).

3. The LED optical module with a novel mounting structure according to claim 1, characterized in that: The installation limiting portion is an installation fixing hole (24) provided in the middle of the installation base (20).

4. The LED optical module with a novel mounting structure according to claim 1 or 3, characterized in that: The installation limiting portion is a limiting column (25) arranged at the bottom of the installation base (20).

5. The LED optical module with a novel mounting structure according to claim 1, characterized in that: A surface cover plate (30) is provided above the reflective cup (11), at least one pair of surface cover hooks (31) are provided on the side of the surface cover plate (30), and a surface cover hook hole (14) for hooking and connecting the surface cover hooks (31) is formed through the top surface of the reflective cup (11) downward; the surface cover hook hole (14) is located between the two reflective cups (11).

6. The LED optical module with a novel mounting structure according to claim 1, characterized in that: A lens plate (40) is provided above the reflective cup (11), at least one pair of lens hooks (41) are provided on the side of the lens plate (40), and a lens clamping hole (13) for hooking and connecting with the lens clamping hooks (41) is formed through the top surface of the reflective cup (11) downward; the lens clamping hole (13) is located between the two reflective cups (11).