Quartz glass plasma melting device

By setting the nozzle and the flow guide groove in the quartz glass plasma melting device, cooling water is introduced using the connecting pipe, the problem of low cooling efficiency is solved and a more efficient cooling effect is achieved.

CN223295106UActive Publication Date: 2025-09-02JINGZHOU HAOYUDA INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202422657773.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-09-02
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

In the prior art, the cooling efficiency of quartz ring processing equipment is limited by the built-in water flow rate, resulting in low cooling efficiency.

Method used

A quartz glass plasma melting device is designed. By setting a nozzle and a flow guide groove on the melting cylinder, cooling water is introduced using connecting pipes to achieve a larger flow of cooling water spraying. Combined with a protective cover and a bolt locking structure, the cooling effect is ensured.

Benefits of technology

The cooling efficiency is improved, the problem of low cooling efficiency is solved, and the stability and efficiency of the melting process are ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a quartz glass plasma founding device which comprises a machine base, one end of the machine base is provided with a fixed base, the other end of the machine base is provided with a movable base which reciprocates relative to the fixed base, and the opposite sides of the fixed base and the movable base are respectively provided with a first connecting ring; second connecting rings which can be butted and locked with the two first connecting rings are respectively arranged at the two ends of the melting cylinder; a protective cover capable of covering the melting barrel locked between the fixed seat and the movable seat is further arranged on the machine base, and a spray head capable of spraying water to the melting barrel is arranged in the protective cover; the machine base is further provided with a flow guide groove for receiving water of the spray head. The utility model solves the problem of low cooling efficiency in the prior art.
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Description

Technical Field

[0001] The utility model relates to the technical field of quartz ring processing equipment, in particular to a quartz glass plasma melting device. Background Art

[0002] Quartz rings are made by using a plasma arc to melt quartz sand into a quartz melt in a hollow, annular vacuum carrier. The melt is then gradually cooled on the inner wall of the annular carrier through high-speed centrifugal rotation. During processing, the rings are stacked multiple times to achieve the desired thickness. Quartz rings feature high purity, low hydroxyl content, high dimensional accuracy, and excellent appearance quality, making them widely used in the chemical, mechanical, optical, research laboratory, electronics, and semiconductor industries. For example, patent application CN115872606B discloses a method and equipment for arc-melting quartz tubes that can reduce product costs, improve production efficiency, and enhance product quality. While the device incorporates a water circuit within its housing for cooling via circulating water, the cooling efficiency is low in actual operation due to limited water flow. Utility Model Content

[0003] In view of the deficiencies in the prior art, the utility model provides a quartz glass plasma melting device, which solves the problem in the prior art of low cooling efficiency caused by the limitation of the water flow rate when using a built-in water channel for cooling.

[0004] According to an embodiment of the present utility model, a quartz glass plasma melting device includes a machine base, which is elongated and has a fixed base at one end and a movable base at the other end for reciprocating movement relative to the fixed base, and first connecting rings are respectively provided on opposite sides of the fixed base and the movable base; it also includes a melting barrel, and second connecting rings are respectively provided at both ends of the melting barrel, which can be docked with and locked with the two first connecting rings; a protective cover is also provided on the machine base, which can cover the melting barrel locked between the fixed base and the movable base, and a nozzle capable of spraying water onto the melting barrel is provided in the protective cover; the machine base is also provided with a diversion groove for receiving water from the nozzle.

[0005] In the above embodiment, the melting barrel can be locked by moving the seat away from and close to the fixed seat in cooperation with the first connecting ring and the second connecting ring, and then the operation can be started after covering the protective cover. When cooling is required, cooling water is introduced to the nozzle through the connecting pipe, and cooling water is sprayed to the melting barrel at a larger flow rate, thereby further improving the cooling efficiency and solving the problem of low cooling efficiency in the prior art.

[0006] Furthermore, the first connecting ring and the second connecting ring connected thereto are locked by a plurality of bolts equidistantly arranged around the first connecting ring.

[0007] Furthermore, the protective cover has a long side extending along the axial direction of the melting cylinder, and both end faces of the protective cover are respectively provided with semi-ring openings for the second connecting ring to be inserted into.

[0008] Furthermore, an arc-shaped blocking piece is fixedly connected to the inner side of the semi-ring opening, and the two arc-shaped blocking pieces can be close to the sides of the two second connecting rings that are close to each other.

[0009] Furthermore, a pair of guide rails located on both sides of the guide groove are fixedly installed on the machine base along its length direction, and the movable base is movably matched with the guide rails.

[0010] Furthermore, a pair of sliding grooves are recessed on the bottom surface of the movable base, and the two guide rails have sliding bars protruding upward and respectively connected to the two sliding grooves in a sliding manner.

[0011] Furthermore, the sliding bar and the sliding groove are triangles that fit together.

[0012] Furthermore, a protective frame is provided on the guide rail, and the protective cover can be buckled with the protective frame.

[0013] Furthermore, the guide rail also has a support bar fixedly connected to the machine base, the sliding bar is fixed on the support bar, and the opposite sides of the two support bars extend beyond the two sliding bars, and the four corners of the protective frame are supported on the support bars on both sides through support columns.

[0014] Furthermore, a mounting pipe extending along the length direction of the machine base is fixedly installed in the protective cover, and the nozzle includes a plurality of nozzles sequentially installed on the mounting pipe.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] Melting is carried out in the melting barrel. When cooling is required, cooling water is introduced to the nozzle through the connecting pipe, and cooling water is sprayed to the melting barrel at a larger flow rate, thereby further improving the cooling efficiency and solving the problem of low cooling efficiency in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The overall structure of the embodiment of the utility model is shown in FIG. Figure 1 ;

[0018] Figure 2 The overall structure of the embodiment of the utility model is shown in FIG. Figure 2 ;

[0019] Figure 3 This is a side structural diagram of an embodiment of the utility model;

[0020] In the above drawings:

[0021] Machine base 1, fixed base 2, movable base 3, first connecting ring 4, melting cylinder 5, second connecting ring 6, bolt 7, protective cover 8, nozzle 9, mounting pipe 10, guide groove 11, semi-ring mouth 12, arc-shaped baffle 13, guide rail 14, support bar 15, sliding bar 16, protective frame 17, support column 18, water tank 19. DETAILED DESCRIPTION

[0022] The technical solution of the present invention is further described below with reference to the accompanying drawings and embodiments.

[0023] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation to the present invention.

[0024] In an exemplary embodiment, Figure 1-3 As shown, this embodiment provides a quartz glass plasma melting device, which includes a machine base 1, which is long and has a fixed base 2 at one end and a movable base 3 at the other end that moves back and forth relative to the fixed base 2. A first connecting ring 4 is respectively provided on the opposite side of the fixed base 2 and the movable base 3; the device also includes a melting tube 5, and the two ends of the melting tube 5 are respectively provided with a second connecting ring 6 that can be docked and locked with the two first connecting rings 4. The first connecting ring 4 and the docked second connecting ring 6 can be locked by a bolt 7. Specifically, when installing the melting tube 5, one end of the melting tube 5 is first docked with the fixed base 2, and then the movable base 3 is moved so that the other end is also docked, and finally locked by the bolt 7 (the bolt 7 can be The machine base 1 is also provided with a protective cover 8 that can cover the melting tube 5 locked between the fixed seat 2 and the movable seat 3. The covering of the protective cover 8 is carried out after the docking and locking are completed, so that the melting tube 5 is limited between the movable seat 3, the fixed seat 2, the protective cover 8 and the machine base 1. A nozzle 9 that can spray water onto the melting tube 5 is provided in the protective cover 8. A mounting pipe 10 extending along the length direction of the machine base 1 is also provided in the protective cover 8. The nozzle 9 includes a plurality of nozzles installed in sequence on the mounting pipe 10, and the mounting pipe 10 supplies cooling water thereto through a connecting pipe; the machine base 1 is also provided with a diversion groove 11 for receiving water from the nozzle 9, and the water flows into the diversion groove 11 and is diverted away from the bottom.

[0025] In the above embodiment, the melting barrel 5 can be locked by moving the mobile seat 3 away from and close to the fixed seat 2 in cooperation with the first connecting ring 4 and the second connecting ring 6, and then the operation can be started after covering the protective cover 8. When cooling is required, cooling water is introduced to the nozzle 9 through the connecting pipe. Multiple nozzles 9 can spray cooling water to the melting barrel 5 at a larger flow rate, thereby further improving the cooling efficiency and solving the problem of low cooling efficiency in the prior art.

[0026] like Figure 1-3 As shown, further, the protective cover 8 has a long side extending axially along the melting tube 5, and the end faces of both ends of the protective cover 8 are respectively provided with a semi-ring opening 12 for the second connecting ring 6 to be inserted into, and the semi-ring opening 12 is buckled on the second connecting ring 6, thereby forming a better protection for this place to avoid water splashing out from this place. In more detail, the inner side of the semi-ring opening 12 is also fixedly connected with an arc-shaped baffle 13, and the two arc-shaped baffles 13 can be close to the side of the two second connecting rings 6 that are close to each other, and the arc-shaped baffles 13 are blocked on the inside to play a better protective role.

[0027] like Figure 1-3 As shown, further, a pair of guide rails 14 located on both sides of the guide groove 11 are fixedly installed on the machine base 1 along its length direction, and the movable base 3 moves in coordination with the guide rails 14, and the two guide rails 14 provide a basis for the movement of the movable base 3; in more detail, the guide rail 14 includes a support bar 15 fixedly connected to the machine base 1, and a sliding bar 16 fixed on the support bar 15, and a pair of sliding grooves are recessed on the bottom surface of the movable base 3 and the sliding bar 16 slides in coordination with the sliding groove, so that the movable base 3 can move smoothly on the guide rail 14, wherein the sliding bar 16 and the sliding groove are mutually coordinated triangles (the vertex angle of the triangle can be arc-shaped, which can be smoother. At the same time, such a setting can also make the water falling on the guide rail 14 flow faster to the inner guide groove 11 to prevent water from overflowing). This can increase the contact surface and ensure smooth sliding. At the same time, the support bar 15 also provides a larger sliding support area for the movable base 3, which helps to provide smooth movement.

[0028] In further detail, the opposite sides of the two support bars 15 extend beyond the two sliding bars 16, and a protective frame 17 is provided on the support bar 15. The four corners of the protective frame 17 are supported on the support bars 15 on both sides through support columns 18. When the protective cover 8 is closed, the protective cover 8 can be closed with the upper end of the protective frame 17, thereby making the protection against water more complete and preventing water from splashing out.

[0029] like Figure 1-3As shown in more detail, a water tank 19 is provided at the rear of the machine base 1, and a pump body is provided in the water tank 19. The pump body is connected to the connecting pipe. The connecting pipe can be a hose to adapt to the opening and closing of the protective cover 8. When cooling is performed, the cooling water stored in the water tank 19 is introduced into the mounting pipe 10 through the pump body and the connecting pipe, and then sprayed out through the nozzle 9.

[0030] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model and are not limiting. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A quartz glass plasma melting device, characterized in that: It includes a machine base, which is long and has a fixed base at one end and a movable base at the other end that can move back and forth relative to the fixed base, and a first connecting ring is respectively provided on the opposite side of the fixed base and the movable base; it also includes a melting tube, and two ends of the melting tube are respectively provided with second connecting rings that can dock with and lock with the two first connecting rings; the machine base is also provided with a protective cover that can cover the melting tube locked between the fixed base and the movable base, and a nozzle that can spray water onto the melting tube is provided in the protective cover; the machine base is also provided with a diversion groove for receiving water from the nozzle.

2. The quartz glass plasma melting device according to claim 1, wherein: The first connecting ring and the second connecting ring connected thereto are locked by a plurality of bolts equidistantly arranged around the ring.

3. The quartz glass plasma melting device according to claim 1, wherein: The protective cover has a long side extending along the axial direction of the melting cylinder, and both end surfaces of the protective cover are respectively provided with semi-ring openings for the second connecting ring to be inserted into.

4. The quartz glass plasma melting device according to claim 3, wherein: An arc-shaped blocking piece is fixedly connected to the inner side of the semi-ring opening, and the two arc-shaped blocking pieces can be respectively close to the sides of the two second connecting rings that are close to each other.

5. The quartz glass plasma melting device according to claim 1, wherein: A pair of guide rails located on both sides of the guide groove are fixedly mounted on the machine base along its length direction, and the movable base is movably matched with the guide rails.

6. The quartz glass plasma melting device according to claim 5, characterized in that: A pair of sliding grooves are recessed on the bottom surface of the movable seat, and the two guide rails are provided with sliding bars that protrude upwards and are respectively slidably connected with the two sliding grooves.

7. The quartz glass plasma melting device according to claim 6, wherein: The sliding bar and the sliding groove are triangles that fit together.

8. The quartz glass plasma melting device according to claim 7, wherein: A protection frame is also mounted on the guide rail, and the protection cover can be buckled with the protection frame.

9. The quartz glass plasma melting device according to claim 8, wherein: The guide rail also has a support bar fixedly connected to the machine base, the sliding bar is fixed on the support bar, and the opposite sides of the two support bars extend beyond the two sliding bars. The four corners of the protective frame are supported by support columns on the support bars on both sides.

10. The quartz glass plasma melting device according to any one of claims 1 to 9, characterized in that: A mounting pipe extending along the length direction of the machine base is fixedly installed in the protective cover, and the spray heads include a plurality of spray heads sequentially mounted on the mounting pipe.

Citation Information

Patent Citations

  • A method for melting quartz tube using electric arc and quartz tube electric arc melting equipment

    CN115872606B