Condensation mechanism for scale inhibitor production

By introducing water circulation and agitation mechanism into the scale inhibitor production condensation mechanism, the thermal conduction layer and refrigeration sheet are used to improve the condensation efficiency, solving the problem of low condensation efficiency, and realizing the recycling and operation of water resources.

CN223295123UActive Publication Date: 2025-09-02ZHEJIANG XIANTUO ENVIRONMENTAL SCI-TECH CO LTD
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Patent Information

Application Number
CN202422515128.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-09-02
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

When used, the existing scale inhibitor production condensation mechanism has low condensation efficiency, serious waste of water resources, and cumbersome operation steps.

Method used

The condensation system consisting of transmission components, pump body, water tank, refrigeration sheet, fixed pipe, condensation chamber, thermal conduction layer and branch pipe is used to improve the condensation efficiency through water circulation and agitation mechanism, heat transfer is used to transfer heat, refrigeration sheet cools down, water in the water tank is recycled, and the transmission component agitates the scale inhibitor to improve heat transfer efficiency.

Benefits of technology

It improves the condensation efficiency of scale inhibitors, reduces waste of water resources, simplifies operating steps, and improves the utilization rate of water resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of scale inhibitor production, in particular to a scale inhibitor production condensation mechanism which comprises a base and a tank body, a shell is fixed outside the tank body through screws, a condensation cavity for condensing a scale inhibitor in the tank body is arranged inside the shell, a branch pipe A is inserted into the top of the shell, and a branch pipe B is inserted into the branch pipe A; a pump body is fixed to the end, away from the shell, of the branch pipe A through screws, a branch pipe B is fixed to the outer side of the pump body through screws, a water tank is fixed to the end, away from the pump body, of the branch pipe B through screws, a fixing frame is fixed to the exterior of the water tank through screws, and a refrigeration piece connected with the water tank is fixed to the inner side of the fixing frame through screws. A fan for cooling the refrigeration sheet is fixed on one side of the fixing frame through a screw; through the arrangement of the transmission assembly, the pump body, the water tank, the refrigeration sheet, the fixing pipe, the branch pipe A, the condensation cavity, the heat conduction layer and the branch pipe B, the problem that when an existing condensation mechanism for scale inhibitor production is used, the condensation efficiency of a scale inhibitor is low is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of scale inhibitor production, in particular to a scale inhibitor production condensation mechanism. Background Art

[0002] Scale inhibitors are chemical agents that can disperse insoluble inorganic salts in water and prevent or interfere with the precipitation and scaling of these salts on metal surfaces. The main function of scale inhibitors is to maintain good heat transfer performance in metal equipment by removing existing scale and preventing the formation of new scale, thereby improving heat exchange efficiency and reducing electricity or fuel consumption. In addition, the use of scale inhibitors can also reduce sewage discharge and improve water utilization, which can usually save more than 60% of water resources and meet the policy requirements of energy conservation and emission reduction.

[0003] However, when the existing scale inhibitor production condensation mechanism is used, water is usually used to absorb the heat in the scale inhibitor so that the scale inhibitor is condensed. However, when water condenses the scale inhibitor, the heat in the water will gradually increase, and the condensation effect of the scale inhibitor will decrease. The condensed water needs to be replaced in time. The operation steps are cumbersome and have a certain impact on the condensation efficiency of the scale inhibitor. At the same time, the direct discharge of the water that absorbs heat will cause a waste of resources. Therefore, a scale inhibitor production condensation mechanism is set up. Utility Model Content

[0004] The main purpose of the utility model is to provide a scale inhibitor production condensation mechanism. The utility model solves the problem of low condensation efficiency of the scale inhibitor when the existing scale inhibitor production condensation mechanism is in use by arranging a transmission component, a pump body, a water tank, a refrigeration plate, a fixed pipe, a branch pipe A, a condensation chamber, a heat conductive layer and a branch pipe B.

[0005] The technical solution adopted by the utility model to solve its technical problems is a scale inhibitor production condensation mechanism, comprising a base and a tank body, the outer shell of the tank body is fixed with a shell by screws, and a condensation chamber for condensing the scale inhibitor in the tank body is provided inside the shell, a branch pipe A is plugged into the top of the shell, and the end of the branch pipe A away from the shell is fixed with a pump body by screws, the outer side of the pump body is fixed with a branch pipe B by screws, and the end of the branch pipe B away from the pump body is fixed with a water tank by screws, the outer side of the water tank is fixed with a fixing frame by screws, the inner side of the fixing frame is fixed with a refrigeration plate connected to the water tank by screws, and the fixing frame A fan for dissipating heat from the refrigeration fins is fixed with screws on one side, a fixed pipe for allowing water to flow back to the water tank is inserted at the bottom of the shell, and a valve for controlling the water flow is provided on the outside of the fixed pipe, a heat-conducting layer for transferring heat to the tank body is fixed with screws on the inside of the shell, an external frame for supporting the tank body in the shell is bolted to the outside of the base, a cylinder for providing power is bolted to the outside of the external frame, the power output end of the cylinder is bolted to the frame, and a feed cover in contact with the tank body is screwed to the inside of the frame, and a transmission component for stirring the scale inhibitor in the tank body is provided on the inside of the feed cover.

[0006] By adopting the above technical solution, when the scale inhibitor in the tank body needs to be condensed, the pump body outside the outer frame is acted upon by the external controller to transport the water in the water tank into the pump body through branch pipe B, and then the pump body transports the water to the condensation chamber in the outer shell through branch pipe A. The heat conductive layer in the fixed frame transfers the heat of the scale inhibitor inside the tank body, and then the water in the condensation chamber absorbs the transferred heat. After the water in the condensation chamber absorbs the heat, the valve outside the fixed pipe is opened to allow the water in the fixed pipe to flow back into the water tank, and then the refrigeration plate outside the water tank connected by thermal silicone grease is acted upon by the external controller to cool the water in the water tank, and then the pump body transports the cooled water in the water tank back to the condensation chamber through branch pipes A and branch pipe B. At the same time, the transmission assembly in the feed cover stirs the scale inhibitor in the tank body, so that the heat inside the scale inhibitor is transferred outward, thereby improving the condensation efficiency of the scale inhibitor.

[0007] Specifically, the transmission assembly includes a servo motor, a driving rod A, a gear A, a gear B, a coupling and a bearing sleeve. The feed cover is internally bolted with a servo motor that provides power, and the power output end of the servo motor is keyed to a coupling. The inner side of the coupling is keyed to a driving rod A that stirs the scale inhibitor in the tank body. The outer side of the driving rod A is sleeved with a gear A that provides power, and the outer side of the gear A is meshed with a gear B. The inner side of the gear B is clamped with a driving rod B that stirs the scale inhibitor in the tank body.

[0008] By adopting the above technical solution, when the scale inhibitor that needs to be condensed in the tank body needs to be stirred, the servo motor provided in the feed cover receives the electrical energy received by the external controller and converts it into mechanical energy. The coupling on the servo motor drives the driving rod A to rotate, and then the gear A outside the driving rod A drives the driving rod B inside the gear B to rotate, so that the driving rod A and the driving rod B stir the scale inhibitor in the tank body, so that the internal heat of the scale inhibitor is transferred to the inner wall of the tank body, thereby improving the condensation efficiency of the scale inhibitor.

[0009] Specifically, a discharge cover for discharging the condensed antiscalant is bolted to the bottom of the tank body, and a box for collecting the condensed antiscalant is placed on one side of the base.

[0010] By adopting the above technical solution, when the scale inhibitor in the tank body is condensed, the discharge cover at the bottom of the tank body is opened, and then the condensed scale inhibitor enters the box body on the base, thereby facilitating the collection of the condensed scale inhibitor.

[0011] Specifically, a bearing sleeve is provided at the connection between the driving rod B and the feed cover.

[0012] By adopting the above technical solution, when the driving rod A and the driving rod B rotate, bearing sleeves are provided at the connection between the driving rod A and the feed cover and at the connection between the driving rod B and the feed cover. At the same time, a bearing seat is provided on the contact surface between the driving rod B and the inside of the feed cover, thereby improving the rotation stability of the driving rod A and the driving rod B.

[0013] Specifically, the input ends of the servo motor, the cylinder, the cooling fins, the pump body, and the fan are all electrically connected to the power supply end of the external power supply.

[0014] By adopting the above technical solution and connecting to an external power source, the electrical device can work normally.

[0015] The beneficial effects of the present invention are as follows: the scale inhibitor production condensation mechanism described in the present invention, when the scale inhibitor in the tank body needs to be condensed, the pump body outside the outer frame is acted upon by the external controller to transport the water in the water tank into the pump body through the branch pipe B, and then the pump body transports the water to the condensation chamber in the outer shell through the branch pipe A, the heat conductive layer in the fixed frame transfers the heat of the scale inhibitor inside the tank body, and then the water in the condensation chamber absorbs the transferred heat. After the water in the condensation chamber absorbs the heat, the valve outside the fixed pipe is opened to allow the water in the fixed pipe to flow back into the water tank, and then the refrigeration plate connected by the thermal silicone grease on the outside of the water tank is acted upon by the external controller to cool the water in the water tank, and then the pump body transports the cooled water in the water tank to the condensation chamber again through the branch pipes A and B, and at the same time the transmission component in the feed cover stirs the scale inhibitor in the tank body, so that the heat inside the scale inhibitor is transferred outward, thereby improving the condensation efficiency of the scale inhibitor, and at the same time the water in the water tank is recycled to improve the utilization rate of water resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0017] Figure 1 This is a schematic diagram of the overall structure of a scale inhibitor production condensation mechanism of the utility model;

[0018] Figure 2 This is a schematic diagram of the internal top view of a fixing frame of a scale inhibitor production condensation mechanism of the utility model;

[0019] Figure 3 This is a schematic diagram of the internal transmission component structure of the feed cover of a scale inhibitor production condensation mechanism of the utility model;

[0020] Figure 4 This is a schematic diagram of the inner structure of the shell of a scale inhibitor production condensation mechanism of the utility model;

[0021] In the figure: 1. Feed cover; 2. Frame; 3. Outer shell; 4. Cylinder; 5. Tank body; 6. Outer frame; 7. Box body; 8. Base; 9. Discharge cover; 10. Refrigeration plate; 11. Branch pipe A; 12. Pump body; 13. Branch pipe B; 14. Water tank; 15. Fixed frame; 16. Fan; 17. Fixed pipe; 18. Valve; 19. Servo motor; 20. Coupling; 21. Gear A; 22. Drive rod A; 23. Gear B; 24. Bearing sleeve; 25. Drive rod B; 26. Heat transfer layer; 27. Transmission assembly; 28. Condensation chamber. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] In order to improve the condensation efficiency of the scale inhibitor, as an embodiment of the present invention, Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown, the utility model discloses a scale inhibitor production condensation mechanism, comprising a base 8 and a tank body 5, wherein the outer shell 3 is fixed to the outer shell 5 by screws, and a condensation chamber 28 for condensing the scale inhibitor in the tank body 5 is provided inside the outer shell 3, a branch pipe A11 is plugged into the top of the outer shell 3, and the end of the branch pipe A11 away from the outer shell 3 is fixed to the pump body 12 by screws, the outer side of the pump body 12 is fixed to the branch pipe B13 by screws, and the end of the branch pipe B13 away from the pump body 12 is fixed to the water tank 14 by screws, the outer side of the water tank 14 is fixed to the fixing frame 15, the inner side of the fixing frame 15 is fixed to the refrigeration plate 10 connected to the water tank 14 by screws, and one side of the fixing frame 15 is fixed to the refrigeration plate 10 connected to the water tank 14 by screws. A fan 16 for dissipating heat from the refrigeration plate 10 is fixed with screws, a fixed pipe 17 for allowing water to flow back to the water tank 14 is inserted at the bottom of the outer shell 3, and a valve 18 for controlling the water flow is provided on the outside of the fixed pipe 17, a heat-conducting layer 26 for transferring heat to the tank body 5 is fixed with screws on the inside of the outer shell 3, the base 8 is externally bolted to an outer frame 6 for supporting the tank body 5 in the outer shell 3, the outer frame 6 is externally bolted to a cylinder 4 for providing power, the power output end of the cylinder 4 is bolted to a frame 2, and a feed cover 1 in contact with the tank body 5 is fixed with screws on the inside of the frame 2, and a transmission component 27 for stirring the scale inhibitor in the tank body 5 is provided on the inside of the feed cover 1.

[0024] During use, when the scale inhibitor in the tank body 5 is to be condensed, the pump body 12 outside the outer frame 6 is controlled by the external controller to transport the water in the water tank 14 to the pump body 12 through the branch pipe B13, and then the pump body 12 transports the water to the condensation chamber 28 in the shell 3 through the branch pipe A11. The heat-conducting layer 26 in the fixed frame 15 transfers the heat of the scale inhibitor in the tank body 5, and then the water in the condensation chamber 28 absorbs the transferred heat. After the water in the condensation chamber 28 absorbs the heat, the fixed pipe 1 is opened. The valve 18 outside the water tank 7 allows the water in the fixed pipe 17 to flow back into the water tank 14. Then, the refrigeration plate 10 connected by thermal grease on the outside of the water tank 14 is controlled by the external controller to cool the water in the water tank 14. Subsequently, the pump body 12 transports the cooled water in the water tank 14 to the condensation chamber 28 again through the branch pipe A11 and the branch pipe B13. At the same time, the transmission component 27 in the feed cover 1 stirs the scale inhibitor in the tank body 5, so that the heat inside the scale inhibitor is transferred outward, thereby improving the condensation efficiency of the scale inhibitor.

[0025] In order to improve the condensation efficiency of the antiscalant, for example, Figure 3 As shown, the utility model also includes that the transmission assembly 27 includes a servo motor 19, a drive rod A22, a gear A21, a gear B23, a coupling 20 and a bearing sleeve 24, the feed cover 1 is internally bolted with a servo motor 19 for providing power, and the power output end of the servo motor 19 is keyed to a coupling 20, the inner side of the coupling 20 is keyed to a drive rod A22 for stirring the scale inhibitor in the tank body 5, the outer side of the drive rod A22 is sleeved with a gear A21 for providing power, and the outer side of the gear A21 is meshed with a gear B23, and the inner side of the gear B23 is clamped with a drive rod B25 for stirring the scale inhibitor in the tank body 5.

[0026] During use, when the scale inhibitor that needs to be condensed in the tank body 5 needs to be stirred, the servo motor 19 provided in the feed cover 1 receives the action of the external controller to convert the received electrical energy into mechanical energy, and the coupling 20 on the servo motor 19 drives the driving rod A22 to rotate, and then the gear A21 outside the driving rod A22 drives the driving rod B25 inside the gear B23 to rotate, so that the driving rod A22 and the driving rod B25 stir the scale inhibitor in the tank body 5, so that the internal heat of the scale inhibitor is transferred to the inner wall of the tank body 5, thereby improving the condensation efficiency of the scale inhibitor.

[0027] In order to collect the condensed antiscalant, for example, Figure 1 As shown, the present invention further comprises: a discharge cover 9 for discharging the condensed antiscalant is bolted to the bottom of the tank body 5 , and a box 7 for collecting the condensed antiscalant is placed on one side of the base 8 .

[0028] During use, after the scale inhibitor in the tank body 5 is condensed, the discharge cover 9 at the bottom of the tank body 5 is opened, and then the condensed scale inhibitor enters the box body 7 on the base 8, thereby facilitating the collection of the condensed scale inhibitor.

[0029] In order to improve the stability of the rotation of the driving rod A22 and the driving rod B25, for example, Figure 3 As shown, the present invention further includes that a bearing sleeve 24 is provided at the connection between the driving rod B25 and the feed cover 1 .

[0030] During use, when the driving rod A22 and the driving rod B25 rotate, the connection between the driving rod A22 and the feed cover 1 and the connection between the driving rod B25 and the feed cover 1 are both provided with bearing sleeves 24, and at the same time, the contact surface between the driving rod B25 and the inside of the feed cover 1 is provided with a bearing seat, thereby improving the rotation stability of the driving rod A22 and the driving rod B25.

[0031] In order to use the electrical equipment to work properly, for example, Figure 1 、 Figure 2 and Figure 3 As shown, the present invention further includes that the input ends of the servo motor 19, the cylinder 4, the cooling fins 10, the pump body 12 and the fan 16 are all electrically connected to the power supply end of the external power supply.

[0032] When in use, connect the external power supply to make the electrical equipment work normally.

[0033] When the utility model is in use, when the scale inhibitor in the tank body 5 is to be condensed, the pump body 12 outside the outer frame 6 is controlled by the external controller to transport the water in the water tank 14 to the pump body 12 through the branch pipe B13, and then the pump body 12 transports the water to the condensation chamber 28 in the shell 3 through the branch pipe A11. The heat-conducting layer 26 in the fixed frame 15 transfers the heat of the scale inhibitor in the tank body 5, and then the water in the condensation chamber 28 absorbs the transferred heat. After the water in the condensation chamber 28 absorbs the heat, the solid The valve 18 outside the fixed pipe 17 allows the water in the fixed pipe 17 to flow back into the water tank 14. Then, the refrigeration plate 10 connected by thermal grease outside the water tank 14 is controlled by the external controller to cool the water in the water tank 14. Then, the pump body 12 transports the cooled water in the water tank 14 back to the condensation chamber 28 through the branch pipes A11 and B13. At the same time, the transmission assembly 27 in the feed cover 1 stirs the scale inhibitor in the tank body 5, causing the heat inside the scale inhibitor to be transferred outward, thereby improving the condensation efficiency of the scale inhibitor.

[0034] When the scale inhibitor that needs to be condensed in the tank body 5 is to be stirred, the servo motor 19 provided in the feed cover 1 receives the electrical energy received from the external controller and converts it into mechanical energy. The coupling 20 on the servo motor 19 drives the driving rod A22 to rotate, and then the gear A21 outside the driving rod A22 drives the driving rod B25 inside the gear B23 to rotate, so that the driving rod A22 and the driving rod B25 stir the scale inhibitor in the tank body 5, so that the internal heat of the scale inhibitor is transferred to the inner wall of the tank body 5, thereby improving the condensation efficiency of the scale inhibitor.

[0035] When the scale inhibitor in the tank body 5 is condensed, the discharge cover 9 at the bottom of the tank body 5 is opened, and then the condensed scale inhibitor enters the box body 7 on the base 8, so that the condensed scale inhibitor can be collected;

[0036] When the driving rod A22 and the driving rod B25 rotate, the connection between the driving rod A22 and the feed cover 1 and the connection between the driving rod B25 and the feed cover 1 are both provided with bearing sleeves 24, and at the same time, the contact surface between the driving rod B25 and the inside of the feed cover 1 is provided with a bearing seat, thereby improving the rotation stability of the driving rod A22 and the driving rod B25.

[0037] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A scale inhibitor production condensation mechanism, characterized in that: The invention comprises a base (8) and a tank body (5), wherein the outer shell (3) is fixed to the tank body (5) by screws, and the inner shell (3) is provided with a condensation chamber (28) for condensing the scale inhibitor in the tank body (5), a branch pipe A (11) is inserted into the top of the shell (3), and the end of the branch pipe A (11) away from the shell (3) is fixed to the pump body (12) by screws, the outer shell (12) is fixed to the branch pipe B (13), and the end of the branch pipe B (13) away from the pump body (12) is fixed to the water tank (14) by screws, the outer shell (14) is fixed to a fixing frame (15), the inner shell (15) is fixed to a refrigeration plate (10) connected to the water tank (14), and one side of the fixing frame (15) is fixed to a refrigeration plate (10) connected to the refrigeration plate (10) by screws. ) a fan (16) for heat dissipation, a fixed pipe (17) for returning water to the water tank (14) is plugged into the bottom of the housing (3), and a valve (18) for controlling the water flow is provided on the outside of the fixed pipe (17), a heat-conducting layer (26) for transferring heat to the tank body (5) is fixed by screws on the inside of the housing (3), an external bolt connection is made to an external frame (6) for supporting the tank body (5) in the housing (3), and an external bolt connection is made to a cylinder (4) for providing power, a power output end of the cylinder (4) is bolted to a frame (2), and a feed cover (1) in contact with the tank body (5) is fixed by screws on the inside of the frame (2), and a transmission component (27) for stirring the scale inhibitor in the tank body (5) is provided on the inside of the feed cover (1).

2. The antiscalant production condensation mechanism according to claim 1, characterized in that: The transmission assembly (27) includes a servo motor (19), a driving rod A (22), a gear A (21), a gear B (23), a coupling (20) and a bearing sleeve (24). The feed cover (1) is internally bolted with a servo motor (19) for providing power, and the power output end of the servo motor (19) is keyed to the coupling (20). The coupling (20) is keyed to the driving rod A (22) for stirring the scale inhibitor in the tank body (5). The driving rod A (22) is externally sleeved with a gear A (21) for providing power, and the gear A (21) is externally meshed with a gear B (23). The gear B (23) is internally clamped with a driving rod B (25) for stirring the scale inhibitor in the tank body (5).

3. The antiscalant production condensation mechanism according to claim 1, characterized in that: The bottom of the tank body (5) is bolted with a discharge cover (9) for discharging the condensed antiscalant, and a box (7) for collecting the condensed antiscalant is placed on one side of the base (8).

4. The antiscalant production condensation mechanism according to claim 2, characterized in that: A bearing sleeve (24) is provided at the connection between the driving rod B (25) and the feed cover (1).

5. The antiscalant production condensation mechanism according to claim 2, characterized in that: The input ends of the servo motor (19), the cylinder (4), the cooling fin (10), the pump body (12) and the fan (16) are all electrically connected to the power supply end of the external power supply.