Visual inspection calibration system

By designing a diverse calibration component and a visual inspection and calibration system with a scalable placement table, the problems of existing system adaptability and operation complexity are solved, and the visual inspection and calibration effect with high accuracy, flexibility and easy maintenance are achieved.

CN223295457UActive Publication Date: 2025-09-02XIAMEN WEIZHU INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202422385349.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-09-02
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The existing visual inspection calibration system has problems such as single calibration tools, difficulty in adapting to different scenarios, and complex operations, and cannot meet the high requirements for visual inspection accuracy and efficiency in modern industrial production and scientific research.

Method used

A visual inspection calibration system is designed, including a variety of calibration components (white sheets, bosses and protrusions, strips, gray sheets, etc.), combining a retractable placement table and elastic parts to provide a variety of calibration standards to ensure the stability and flexibility of the system.

Benefits of technology

It improves the accuracy and accuracy of calibration, enhances the universality and convenience of the system, adapts to different detection scenarios, reduces operational complexity and labor costs, and ensures the long-term and stable operation of the system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a visual inspection calibration system which comprises a calibration support. A placement table is telescopically inserted into the top of the calibration bracket, and an elastic piece is arranged between the adjacent calibration bracket and placement table; and a first calibration assembly, a second calibration assembly, a third calibration assembly and a fourth calibration assembly are arranged on the top of the placement table in a straight line. The device has the advantages of high precision, flexibility, convenience, easiness in maintenance and the like, can provide accurate and reliable calibration for visual inspection, and meets application requirements in different fields.
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Description

Technical Field

[0001] The utility model relates to the technical field of visual detection, in particular to a visual detection calibration system. Background Art

[0002] In visual inspection applications, accurate calibration is crucial for ensuring accuracy. However, existing visual inspection calibration systems often suffer from shortcomings such as limited calibration tools, difficulty adapting to diverse scenarios, and complex operations. To meet the higher demands for visual inspection accuracy and efficiency in modern industrial production and scientific research, a new visual inspection calibration system is needed. Summary of the Invention

[0003] The purpose of this utility model is to provide a visual inspection calibration system with the advantages of high precision, flexibility, convenience and easy maintenance, which can provide accurate and reliable calibration for visual inspection and meet the application needs of different fields, so as to solve the above technical problems.

[0004] To achieve the above technical solution, the technical solution of the utility model is as follows: a visual inspection calibration system, comprising a calibration bracket; a placement platform is retractably inserted on the top of the calibration bracket, and an elastic member is provided between the adjacent calibration bracket and the placement platform; a first calibration component, a second calibration component, a third calibration component, and a fourth calibration component are arranged in a line on the top of the placement platform;

[0005] Among them, the first calibration component is a white sheet; the second calibration component includes a first boss and a second boss arranged in a staggered array; the third calibration component is a strip; and the fourth calibration component is a gray sheet.

[0006] Furthermore, the first calibration component is fixed on the placement table through a first pressing plate.

[0007] Furthermore, both the first and second bosses are provided with columnar protrusions extending outward; the top end faces of the columnar protrusions are painted with a color different from the first and second bosses connected thereto; and the height of the first boss is much greater than that of the second boss.

[0008] Furthermore, the third calibration component includes a base plate; the base plate is provided with a first height platform, a second height platform and a third height platform on the upper side along the vertical direction; the distance between adjacent first height platforms, second height platforms and third height platforms is 0.5 mm.

[0009] Furthermore, the thickness of the fourth calibration component is 3 mm.

[0010] Furthermore, a concave placement groove is provided on the top of the placement table; the placement groove is symmetrical front to back and a first pressing plate is detachably installed thereon.

[0011] Furthermore, the elastic member is a disc spring.

[0012] Furthermore, a concave positioning shoulder is provided along the length direction of the placement platform.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1) This utility model is meticulously equipped with a first calibration component (a white sheet), a second calibration component (with raised platforms of varying heights and colored columnar protrusions), a third calibration component (a strip with raised platforms of varying heights), and a fourth calibration component (a gray sheet). These unique calibration components provide a rich and diverse reference standard for the visual inspection system, fully meeting different calibration requirements and significantly improving calibration accuracy.

[0015] 2) The height difference between the first and second bosses in the second calibration component of the utility model, and the precise 0.5mm spacing between the height platforms in the third calibration component, provide an extremely accurate reference for the visual inspection system in measuring height and size, greatly improving the accuracy of object height and size detection.

[0016] 3) The first calibration component of the utility model is fixed to the placement table by the first pressure plate. The placement slot on the top of the placement table and the detachable first pressure plate design enable the calibration component to be firmly fixed on the placement table, avoiding movement or shaking during the calibration process, and effectively ensuring the stability and accuracy of the calibration.

[0017] 4) The retractable placement table on the top of the calibration bracket of the utility model can flexibly adjust the height according to different usage requirements, perfectly adapting to different visual inspection equipment and inspection scenarios, greatly improving the versatility and flexibility of the system.

[0018] 5) The elastic member (disc spring) between the placement table and the calibration bracket of the utility model can buffer external forces to a certain extent, providing good protection for the calibration system and visual inspection equipment. At the same time, it can also adapt to different working environments and conditions, effectively improving the stability and reliability of the system.

[0019] 6) The concave positioning shoulder along the length of the placement table of the utility model helps to accurately position the calibration components when placing and adjusting them, greatly improving the convenience and accuracy of operation, and also facilitating the rapid and accurate arrangement of the calibration system in different usage scenarios.

[0020] 7) The visual inspection calibration system of this utility model integrates multiple calibration components into a retractable placement table, which is compact and easy to carry and use. When calibration is needed, it can be quickly deployed, greatly saving time and labor costs.

[0021] 8) The detachable design and fixing method of the calibration component of the utility model make it very convenient to maintain and replace the calibration component when it is damaged or needs to be replaced, ensuring the long-term stable operation of the system.

[0022] 9) The present invention is applicable to various visual inspection scenarios, whether it is quality inspection in industrial production, measurement experiments in scientific research, or visual inspection needs in other fields, the calibration system can be used for accurate calibration, effectively improving the performance and reliability of the visual inspection system. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] To further illustrate various embodiments, the present invention is provided with accompanying drawings. These drawings form part of the disclosure of this invention and are primarily used to illustrate the embodiments and, in conjunction with the relevant description in the specification, to explain the operating principles of the embodiments. By referring to these drawings, those skilled in the art will understand other possible implementations and the advantages of this invention. The components in the figures are not drawn to scale, and similar reference numerals are generally used to represent similar components.

[0024] Figure 1 Schematic diagram of the three-dimensional structure of the visual inspection and calibration system of the utility model;

[0025] Figure 2 This is a schematic diagram of the three-dimensional structure of the calibration component of the utility model. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] In order to enable those skilled in the art to better understand the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0028] Please see the attached Figure 1As shown: A visual inspection calibration system includes a calibration bracket 1; a placement platform 2 is retractably inserted on the top of the calibration bracket 1, and an elastic member 3 is provided between the adjacent calibration bracket 1 and the placement platform 2; a first calibration component 4, a second calibration component 5, a third calibration component 6, and a fourth calibration component 7 are arranged in a line on the top of the placement platform 2;

[0029] The first calibration component 4 is a white sheet; the second calibration component 5 includes a first boss 51 and a second boss 52 arranged in a mutually staggered array; the third calibration component 6 is a strip; and the fourth calibration component 7 is a gray sheet.

[0030] Based on the above embodiment, the first calibration component 4 is fixed on the placement table 2 through a first pressing plate.

[0031] Based on the above embodiment, a columnar protrusion 53 is extended outward from both the first boss 51 and the second boss 52; the top end surface of the columnar protrusion 53 is painted with a different color from the first boss / second boss connected thereto; the height of the first boss is much greater than the height of the second boss.

[0032] Based on the above embodiment, the third calibration assembly 6 includes a base plate with a first, second, and third height platform vertically positioned upward. The spacing between adjacent first, second, and third height platforms is 0.5 mm. The height difference between the first and second bosses in the second calibration assembly, and the precise 0.5 mm spacing between the height platforms in the third calibration assembly, provide a highly accurate reference for the visual inspection system to measure height and size, significantly improving the accuracy of object height and size detection.

[0033] Based on the above embodiment, the thickness of the fourth calibration component 7 is 3 mm.

[0034] On the basis of the above embodiment, a concave placement groove is provided on the top of the placement table 2; the placement groove is symmetrical front to back and a first pressing plate is detachably installed thereon.

[0035] Based on the above embodiment, the elastic member 3 is a disc spring.

[0036] Based on the above embodiment, a concave positioning shoulder is provided along the length direction of the placement table 2 .

[0037] This utility model's diverse calibration components meet the needs of various visual inspection calibrations and improve calibration accuracy. The retractable platform, elastic members, and positioning shoulders allow the system to flexibly adapt to different scenarios, enhancing versatility and stability. The integrated design is compact, easy to carry and use, and enables rapid deployment, saving time and labor costs. The detachable design and mounting method make the calibration components easy to maintain and replace, ensuring the long-term stable operation of the system.

[0038] In summary, the visual inspection calibration system of the utility model has the advantages of high precision, flexibility, convenience and easy maintenance. It can provide accurate and reliable calibration for visual inspection and meet the application needs of different fields.

[0039] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment, it is not intended to limit the present invention. Any person skilled in the art should be able to utilize the technical contents disclosed above and make equivalent embodiments that are equivalent changes by making slight changes or modifications without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A visual inspection and calibration system, characterized in that: The device comprises a calibration bracket (1); a placement platform (2) is retractably inserted on the top of the calibration bracket (1); an elastic member (3) is provided between the adjacent calibration bracket (1) and the placement platform (2); a first calibration component (4), a second calibration component (5), a third calibration component (6), and a fourth calibration component (7) are arranged in a line on the top of the placement platform (2); The first calibration component (4) is a white sheet; the second calibration component (5) comprises a first boss (51) and a second boss (52) arranged in a mutually staggered array; the third calibration component (6) is a strip; and the fourth calibration component (7) is a grey sheet.

2. The visual inspection and calibration system according to claim 1, wherein: The first calibration component (4) is fixed on the placement platform (2) via a first pressing plate.

3. The visual inspection and calibration system according to claim 1, wherein: The first boss (51) and the second boss (52) are both provided with a columnar protrusion (53) extending outward; the top end surface of the columnar protrusion (53) is painted with a color different from the first boss / second boss connected thereto; the height of the first boss is much greater than the height of the second boss.

4. The visual inspection and calibration system according to claim 1, wherein: The third calibration component (6) comprises a base plate; a first height platform, a second height platform and a third height platform are provided on the upper side of the base plate in the vertical direction; and the spacing between adjacent first height platforms, second height platforms and third height platforms is 0.5 mm.

5. The visual inspection and calibration system according to claim 1, wherein: The thickness of the fourth calibration component (7) is 3 mm.

6. The visual inspection and calibration system according to claim 1, wherein: The top of the placement platform (2) is provided with an inwardly concave placement groove; the placement groove is symmetrical front to back and a first pressing plate is detachably installed thereon.

7. The visual inspection and calibration system according to claim 1, wherein: The elastic member (3) is a disc spring.

8. The visual inspection and calibration system according to claim 1, wherein: An inwardly concave positioning shoulder is provided along the length direction of the placement platform (2).