Pellet sampling machine with material receiving device
By introducing a positioning platform and inclined conductor into the pellet sampler, the problem of material scattering during the sampling process of the pellet sampler is solved, achieving the satisfaction of environmental protection requirements and improving production efficiency.
Patent Information
- Application Number
- CN202422176572.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-09-05
AI Technical Summary
When the pellet sampler enters the desegrator after sampling with a push-type hopper, some of the materials are scattered, affecting environmental protection requirements, reducing equipment operation efficiency and increasing the cleaning workload of staff.
A pellet sampler with feeding device is designed, including a positioning platform, a push-type feeding hopper and an inclined guide. The feeding hopper guides the material into the separator to prevent the material from falling directly to the ground. The movement of the feeding hopper and the structural design of the feeding hopper are controlled by driving components to ensure that the material enters the separator accurately.
It improves the workshop environment, reduces the workload of staff, and improves the efficiency of pellet sampling production.
Smart Images

Figure CN223295686U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pellet sampling, in particular to a pellet sampling machine with a material receiving device. Background Art
[0002] The pellet intelligent sampling machine includes a reducer and a push-type receiving hopper. During the production and sampling process, the pellets move directionally from the receiving hopper toward the reducer.
[0003] After the pellet intelligent sampling machine is trial-assembled in the factory and debugged, some materials may be scattered when entering the reducer after sampling in the push-type receiving hopper, which is not conducive to environmental protection requirements and affects the operation of the equipment. After each sampling, a special person must clean it up, which affects the working environment and also reduces the efficiency of pellet sampling. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a pellet sampling machine with a material receiving device, which ensures the normal progress of pellet sampling production, improves the workshop environment, reduces the workload of staff, and improves sampling production efficiency.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A pellet sampling machine with a material receiving device comprises a positioning platform, a horizontally movable push-type material receiving hopper is installed at the upper end of the positioning platform, a reducer is installed on the first side of the lower end of the positioning platform, the positioning platform comprises a U-shaped positioning bracket and a driving assembly for controlling the horizontal movement of the push-type material receiving hopper, an inclined material guide is installed on the inner side of the positioning bracket, the first end of the material guide extends toward the top of the reducer, and the second end of the material guide extends in a direction away from the reducer, and the vertical height of the second end of the material guide is greater than the vertical height of the first end of the material guide; the push-type material receiving hopper comprises a material receiving body and a first material discharge pipe installed at the bottom of the material receiving body, the first material discharge pipe comprises a relatively fixed material discharge base and a relatively movable material discharge end, and the material discharge end can move along the axis direction of the material discharge base.
[0007] Preferably, the bottom of the material guide is fixed to the positioning bracket via a supporting frame, and at least two supporting frames are arranged at intervals.
[0008] Preferably, the supporting frame includes a U-shaped bending portion, and mounting portions are installed on both sides of the bending portion, and the mounting portions are fixed to the positioning bracket.
[0009] Preferably, two reinforcing ribs are installed between the upper ends of the two bending portions and the lower end of the material guide, and the two reinforcing ribs are arranged crosswise.
[0010] Preferably, the reducer includes a reducer body and a second material discharge pipe installed on the top of the reducer body, and a notch is provided at the first end of the material guide to match the second material discharge pipe.
[0011] Preferably, a movably arranged rolling element is installed at the bottom of the blanking end.
[0012] Preferably, a vibration element is installed at the bottom of the material guide.
[0013] Preferably, a material receiving baffle is installed at the upper end of the material receiving body, and the horizontal cross-section of the material receiving baffle is U-shaped.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] Through the above structural design, without affecting the normal horizontal movement of the push-type material receiving hopper, part of the material can be guided by the inclined material guide to prevent it from falling directly to the ground, thereby ensuring the normal progress of pellet sampling production, improving the workshop environment, reducing the workload of staff, and improving sampling production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural diagram of the present utility model.
[0017] Figure 2 For this utility model Figure 1 AA section structural diagram.
[0018] Figure 3 This is an enlarged structural diagram of point B in the diagram of the present utility model.
[0019] Figure 4 It is a schematic diagram of the three-dimensional structure of the carrier frame of the utility model.
[0020] In the figure: 100, positioning platform; 110, positioning bracket; 120, driving assembly; 121, driving track; 122, driving slider; 130, reinforcing rib; 200, sliding material receiving hopper; 210, material receiving baffle; 220, material receiving body; 230, first material discharge pipe; 231, material discharge base; 232, material discharge end; 300, material guide; 310, notch; 400, reducer; 410, reducer body; 420, second material discharge pipe; 500, supporting frame; 510, mounting portion; 520, bending portion. DETAILED DESCRIPTION
[0021] To make the above-mentioned objects, features, and advantages of the present invention more clearly understood, the following detailed description of specific embodiments of the present invention is provided in conjunction with the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art may make similar modifications without violating the scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0022] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly attached to the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.
[0023] The pellet intelligent sampling machine includes a reducer and a push-type receiving hopper. During the production and sampling process, the pellets move directionally from the receiving hopper toward the reducer.
[0024] After the pellet intelligent sampling machine is trial-assembled in the factory and debugged, some materials may be scattered when entering the reducer after sampling in the push-type receiving hopper, which is not conducive to environmental protection requirements and affects the operation of the equipment. After each sampling, a special person must clean it up, which affects the working environment and also reduces the efficiency of pellet sampling.
[0025] In order to solve the above problems, refer to the attached Figure 1 -Attached Figure 4 A pellet sampling machine with a material receiving device includes a positioning platform 100, a horizontally movable push-type material receiving hopper 200 is installed on the upper end of the positioning platform 100, and a reducer 400 is installed on the first side of the lower end of the positioning platform 100. The positioning platform 100 includes a U-shaped positioning bracket 110 and a driving component 120 for controlling the horizontal movement of the push-type material receiving hopper 200. During the pellet sampling production process, the push-type material receiving hopper 200 is regularly controlled to move linearly to the side of the reducer 400 or staggered with the reducer 400 to meet the needs of pellet production sampling.
[0026] An inclined material guide 300 is installed on the inner side of the positioning bracket 110, and the first end of the material guide 300 extends toward the top of the reducer 400, and the second end of the material guide 300 extends in the direction away from the reducer 400, and the vertical height of the second end of the material guide 300 is greater than the vertical height of the first end of the material guide 300; the material guide 300 here is arranged on the moving path of the sliding material hopper 200, and the material guide 300 is located below the sliding material hopper 200. In the process of the sliding material hopper 200 moving to the outside, part of the material remaining in the sliding material hopper 200 falls onto the surface of the material guide 300, and this part of the material rolls along the inclined material guide 300 into the reducer 400, avoiding this part of the material from falling directly to the ground, avoiding pollution in the workshop, and improving the efficiency of pellet production and sampling.
[0027] The push-type material receiving hopper 200 includes a material receiving body 220 and a first discharge pipe 230 installed at the bottom of the material receiving body 220. The first discharge pipe 230 includes a relatively fixed material receiving base 231 and a relatively movable material discharge end 232. The material discharge end 232 can move along the axial direction of the material discharge base 231. Through the above-mentioned structural design, it can adapt to the material guide 300 with an inclined angle. After the push-type material receiving hopper 200 moves to one side of the reducer 400, the material discharge end 232 is in an extended state under the action of gravity, which can shorten the distance between the material discharge end 232 and the reducer 400, ensuring that the material falls smoothly and accurately into the reducer 400, avoiding material spillage; at the same time, when the push-type material receiving hopper 200 moves to the side away from the reducer 400, the material discharge end 232 here shrinks during the movement on the surface of the material guide 300, which can meet the requirement of the push-type material receiving hopper 200 moving along the inclined material guide 300.
[0028] It should also be noted here that there are arc-shaped openings on both sides of the discharge end 232 along the moving direction. The arc-shaped opening close to the side of the reducer 400 can ensure that the material passes through the discharge end 232 normally for directionally collection; the arc-shaped opening away from the side of the reducer 400 can be adapted to the material guide 300 to ensure that the discharge end 232 can move smoothly to the surface of the material guide 300 during the movement.
[0029] In summary, through the above-mentioned structural design, without affecting the normal horizontal movement of the push-type material receiving hopper 200, part of the material can be guided by the inclined material guide 300 to prevent it from falling directly to the ground, thereby ensuring the normal progress of the pellet sampling production, improving the environment in the workshop, reducing the workload of the staff, and improving the sampling production efficiency.
[0030] Furthermore, the bottom of the material guide 300 is fixed to the positioning bracket 110 through a supporting frame 500, and at least two supporting frames 500 are arranged at intervals, and the two supporting frames 500 are arranged at different height positions, which can meet the requirements of the inclined arrangement of the material guide 300; when the length span of the material guide 300 is large, multiple supporting frames 500 can be installed to meet the requirements of the overall support strength.
[0031] Please refer to the attached Figure 4 The supporting frame 500 here includes a U-shaped bending portion 520, and mounting portions 510 are installed on both sides of the bending portion 520. The mounting portions 510 are fixed to the positioning bracket 110, and the upper end of the bending portion 520 supports the material guide 300. Through the above structural design, the bending portion 520 here can form an inward-concave structure, which reduces the internal structure of the pelletizing machine, ensures the normal operation of the whole, and is also convenient for subsequent maintenance.
[0032] Two reinforcing ribs 130 are installed between the upper ends of the two bending parts 520 and the lower end of the material guide 300. The two reinforcing ribs 130 are arranged crosswise. By setting the two reinforcing ribs 130, the suspended position of the bottom of the material guide 300 can be supported to ensure the stability of the supporting structure of the material guide 300.
[0033] The reinforcing rib 130 and the bending portion 520 can be fixed by welding; the supporting frame 500 and the positioning bracket 110 can be fixed by welding or by bolts.
[0034] Specifically; the reducer 400 includes a reducing body 410 and a second material discharge pipe 420 installed on the top of the reducing body 410. The first end of the material guide 300 is provided with a notch 310 that is compatible with the second material discharge pipe 420. By setting the notch 310, it can be compatible with the upper end of the second material discharge pipe 420, avoiding the linear material guide 300 from blocking the upper end of the second material discharge pipe 420, increasing the opening area, facilitating rapid material discharge, avoiding the material from moving to the outside under the action of inertia, and ensuring the normal material guiding.
[0035] A movable rolling element is installed at the bottom of the blanking end 232. The rolling element here can be selected as a common ball or roller, which is embedded in the blanking end 232 and will not affect the overall volume. The above structural design reduces the friction of the blanking end 232 during movement, and the overall structural layout is simple and easy to control.
[0036] A vibration element is installed at the bottom of the material guide 300, which can slightly vibrate the material guide 300 to accelerate the movement of materials on the surface of the material guide 300 and prevent some materials from getting stuck on the surface of the material guide 300.
[0037] A material receiving baffle 210 is installed at the upper end of the material receiving body 220. The horizontal cross-section of the material receiving baffle 210 is U-shaped. The material receiving baffle 210 can form a larger shielding range to ensure that the material enters the material receiving body 220 normally.
[0038] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A pellet sampling machine with a material receiving device, comprising a positioning platform (100), a horizontally movable push-type material receiving hopper (200) being installed on the upper end of the positioning platform (100), and a reducer (400) being installed on the first side of the lower end of the positioning platform (100), characterized in that: The positioning platform (100) includes a U-shaped positioning bracket (110) and a driving assembly (120) for controlling the horizontal movement of the push-type receiving hopper (200), an inclined material guide (300) is installed on the inner side of the positioning bracket (110), the first end of the material guide (300) extends toward the top of the reducer (400), and the second end of the material guide (300) extends in a direction away from the reducer (400), and the vertical height of the second end of the material guide (300) is greater than the vertical height of the first end of the material guide (300); the push-type receiving hopper (200) includes a material receiving body (220) and a first material discharge pipe (230) installed at the bottom of the material receiving body (220), the first material discharge pipe (230) includes a relatively fixed material discharge base (231) and a relatively movable material discharge end (232), and the material discharge end (232) can move along the axis of the material discharge base (231).
2. A pellet sampling machine with a material receiving device according to claim 1, characterized in that: The bottom of the material guide (300) is fixed to the positioning bracket (110) via a carrier (500), and at least two carriers (500) are arranged at intervals.
3. The pellet sampling machine with a material receiving device according to claim 2, characterized in that: The carrier frame (500) comprises a U-shaped bending portion (520), and mounting portions (510) are mounted on both sides of the bending portion (520), and the mounting portions (510) are fixed to the positioning bracket (110).
4. The pellet sampling machine with a material receiving device according to claim 3, characterized in that: Two reinforcing ribs (130) are installed between the upper ends of the two bending portions (520) and the lower end of the material guide (300), and the two reinforcing ribs (130) are arranged crosswise.
5. The pellet sampling machine with a material receiving device according to claim 1, characterized in that: The reducer (400) comprises a reducing body (410) and a second material discharge pipe (420) installed on the top of the reducing body (410). The first end of the material guide (300) is provided with a notch (310) adapted to the second material discharge pipe (420).
6. The pellet sampling machine with a material receiving device according to claim 1, characterized in that: A movably arranged rolling element is installed at the bottom of the blanking end (232).
7. The pellet sampling machine with a material receiving device according to claim 1, characterized in that: A vibration element is installed at the bottom of the material guide (300).
8. The pellet sampling machine with a material receiving device according to claim 1, characterized in that: A material receiving baffle (210) is installed at the upper end of the material receiving body (220), and the horizontal cross-section of the material receiving baffle (210) is U-shaped.