Cable tension detection device for overhead line
By introducing electric guide rails, pressure sensors and adjustable rotating wheel structures into the cable tension detection device, the problem of inadequate adjustment of the rotating wheel spacing is solved, and the accuracy and efficiency of cable tension detection are improved.
Patent Information
- Application Number
- CN202422019366.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-08-20
AI Technical Summary
The existing cable tension detection device cannot accurately measure the tension of cable segments at different distances due to the inability to adjust the spacing between the two rotating wheels, which cannot meet the actual application requirements.
A overhead line cable tension detection device is designed. Through electric guide rails, pressure sensors, display screens and adjustable rotating wheel structures, flexible adjustment of the pitch of the rotating wheel is achieved. Combined with the precision adjustment of the bidirectional screws and gear racks, the accuracy of cable tension measurement is ensured.
It realizes precise measurement of tension detection and measurement of cable segments at different distances, meets practical application requirements, and improves detection efficiency and accuracy.
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Figure CN223295781U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cable detection, in particular to an overhead line cable tension detection device. Background Art
[0002] Cable tension detection devices are devices used to monitor and control cable tension in real time. These devices typically consist of a tension sensor and controller, as well as a rotating wheel attached to the cable. These devices ensure constant cable tension during retraction and deployment, preventing problems such as stretching, loosening, overtightening, and slipping, thereby improving production efficiency and product quality. However, existing cable tension detection devices cannot accurately measure cable tension at different distances because the spacing between the two rotating wheels cannot be adjusted. This makes it difficult to accurately measure cable tension and fails to meet practical application requirements. Utility Model Content
[0003] The main purpose of the utility model is to provide an overhead line cable tension detection device, which can effectively solve the problem that when the cable tension detection device in the background technology performs tension detection on the cable, the spacing between the two rotating wheels cannot be adjusted by the staff, resulting in the staff being unable to detect the tension of cable sections at different distances, resulting in the staff being unable to accurately measure the tension of the cable and being unable to meet actual application needs.
[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0005] An overhead line cable tension detection device includes a support frame, two connecting plates are movably provided on both sides of the support frame, a movable frame is fixedly installed on opposite sides of adjacent connecting plates, a mounting frame is movably provided on one end of the two movable frames away from the support frame, and a rotating wheel is rotatably installed between the inner walls of the two mounting frames;
[0006] An electric guide rail is fixedly installed on one side of the support frame, a pressure sensor is provided on the movable end of the electric guide rail, and a display screen is provided on one side of the upper surface of the electric guide rail, and the display screen is electrically connected to the pressure sensor.
[0007] Preferably, a slide groove is provided on the upper surface of the support frame, two sliders are slidably provided in the slide groove, and adjacent connecting plates are fixedly mounted on both sides of corresponding sliders respectively;
[0008] A bidirectional screw rod is rotatably installed between the two sides of the inner wall of the sliding groove, and the two sliding blocks are respectively threadedly arranged on both sides of the bidirectional screw rod body.
[0009] Preferably, a first pulley is sleeved on the middle part of the bidirectional screw rod, a vertical plate is fixedly installed on the middle part of the upper surface of the support frame, a rotating rod is rotatably installed on one side of the vertical plate, a second pulley is sleeved on one side of the rotating rod rod, and a transmission belt is sleeved on the surfaces of the first pulley and the second pulley;
[0010] One end of the rotating rod passes through the vertical plate and is fixedly mounted with a first hand wheel.
[0011] Preferably, the two movable frames are provided with a movable groove on one end surface away from the supporting frame, and a movable block is slidably arranged in each of the two movable grooves, and one side of the two movable blocks is fixedly connected to the corresponding mounting frame respectively;
[0012] A cross bar is fixedly installed between the two sides of the inner walls of the two moving grooves, and the two moving blocks are respectively slidably arranged on one side of the corresponding cross bar body.
[0013] Preferably, the top surfaces of the two moving grooves are penetrated by an avoidance groove, the upper surfaces of the two moving blocks are fixedly mounted with racks through pads, one side of the upper surface of the two moving frames is fixedly mounted with a fixed plate, one side of the two fixed plates is rotatably mounted with a connecting shaft, the shaft bodies of the two connecting shafts are sleeved with gears, and the two gears are meshed with the corresponding racks;
[0014] One end of the two connecting shafts passes through the corresponding fixing plates and is fixedly mounted with a second hand wheel.
[0015] Preferably, two first rubber blocks are fixedly mounted on one side of the support frame, and second rubber blocks are fixedly mounted on both sides of the electric guide rail.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] (1) When it is necessary to detect cable segments of different distances, the staff controls the pressure sensor to reset, and then the staff rotates the first hand wheel to drive the rotating rod and the second pulley to rotate. Under the transmission action of the transmission belt, the first pulley drives the bidirectional screw to rotate. The rotating bidirectional screw drives the two sliders and the two wheels to move relative to each other along the direction of the slide groove by screwing in the thread, so that the staff can adjust the distance between the two wheels according to the length of the cable segment to be measured, so that the staff can accurately measure the tension of the cable, thereby meeting the actual application needs. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall structure of an overhead line cable tension detection device of the utility model;
[0019] Figure 2 This is a schematic diagram of the top view of an overhead line cable tension detection device according to the present invention;
[0020] Figure 3 This utility model is an overhead line cable tension detection device Figure 2 Schematic diagram of the cross-section structure at AA in the middle;
[0021] Figure 4 This utility model is an overhead line cable tension detection device Figure 1 A magnified schematic diagram of the structure at center A;
[0022] Figure 5 This utility model is an overhead line cable tension detection device Figure 3 A magnified schematic diagram of the structure at B in the middle.
[0023] In the figure: 1. Support frame; 2. Connecting plate; 3. Moving frame; 4. Mounting frame; 5. Rotating wheel; 6. Electric guide rail; 7. Pressure sensor; 8. Display screen; 9. Slide groove; 10. Slider; 11. Bidirectional screw rod; 12. First pulley; 13. Vertical plate; 14. Rotating rod; 15. Second pulley; 16. Transmission belt; 17. First hand wheel; 18. Moving groove; 19. Moving block; 1901. Rack; 20. Cross bar; 21. Avoidance groove; 22. Pad block; 23. Fixed plate; 24. Connecting shaft; 25. Gear; 26. Second hand wheel; 27. First rubber block; 28. Second rubber block. DETAILED DESCRIPTION
[0024] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] like Figure 1-Figure 5 As shown, an overhead line cable tension detection device includes a support frame 1, two connecting plates 2 are movably provided on both sides of the support frame 1, and a movable frame 3 is fixedly installed on the opposite side of the adjacent connecting plates 2. The two movable frames 3 are movably provided with a mounting frame 4 on the end away from the support frame 1, and a rotating wheel 5 is rotatably installed between the inner walls of the two mounting frames 4.
[0026] An electric guide rail 6 is fixedly installed on one side of the support frame 1 , a pressure sensor 7 is provided at the movable end of the electric guide rail 6 , a display screen 8 is provided on one side of the upper surface of the electric guide rail 6 , and the display screen 8 is electrically connected to the pressure sensor 7 .
[0027] A slide groove 9 is provided on the upper surface of the support frame 1. Two sliders 10 are slidably provided in the slide groove 9. Adjacent connecting plates 2 are fixedly mounted on both sides of the corresponding sliders 10.
[0028] A bidirectional screw rod 11 is rotatably installed between the two sides of the inner wall of the slide groove 9, and two sliders 10 are respectively threadedly arranged on both sides of the rod body of the bidirectional screw rod 11.
[0029] A first pulley 12 is sleeved on the middle of the bidirectional screw rod 11, a vertical plate 13 is fixedly installed on the middle of the upper surface of the support frame 1, a rotating rod 14 is rotatably installed on one side of the vertical plate 13, and a second pulley 15 is sleeved on one side of the rotating rod 14. A transmission belt 16 is sleeved on the surface of the first pulley 12 and the second pulley 15.
[0030] One end of the rotating rod 14 passes through the vertical plate 13 and is fixedly mounted with a first hand wheel 17 .
[0031] The staff passes the cable through the support frame 1, and then makes the two ends of the cable segment to be measured fit with the rotating wheel 5. Then the staff starts the electric guide rail 6, so that its moving end drives the pressure sensor 7 to move, so that the pressure sensor 7 pushes the cable segment. Under the pushing action of the pressure sensor 7 and the cooperation of the rotating wheel 5, the cable segment is tightened, and the pressure sensor 7 feeds back the thrust value to the screen of the display screen 8, which is convenient for the staff to detect the tension of the cable segment. When it is necessary to detect cable segments of different distances, the staff controls the pressure sensor 7 to reset, and then the staff rotates the first handwheel 17 to drive the rotating rod 14 and the second pulley 15 to rotate. Under the transmission action of the transmission belt 16, the first pulley 12 drives the bidirectional screw rod 11 to rotate. The rotating bidirectional screw rod 11 drives the two sliders 10 and the two rotating wheels 5 to move relative to each other along the direction of the slide groove 9 by screwing in the thread, so that the staff can adjust the distance between the two rotating wheels 5 according to the length of the cable segment to be measured, so that the staff can accurately measure the tension of the cable, which can meet the actual application needs.
[0032] In another embodiment of the present invention, a movable groove 18 is formed on the surface of one end of each movable frame 3 away from the supporting frame 1, and a movable block 19 is slidably arranged in each of the two movable grooves 18, and one side of the two movable blocks 19 is fixedly connected to the corresponding mounting frame 4 respectively;
[0033] A cross bar 20 is fixedly installed between both sides of the inner walls of the two moving grooves 18, and two moving blocks 19 are slidably arranged on one side of the corresponding cross bar 20.
[0034] The top surfaces of the two moving grooves 18 are penetrated by an avoidance groove 21. The upper surfaces of the two moving blocks 19 are fixedly mounted with racks 1901 through pads 22. A fixing plate 23 is fixedly mounted on one side of the upper surface of the two moving frames 3. A connecting shaft 24 is rotatably mounted on one side of the two fixing plates 23. The shafts of the two connecting shafts 24 are sleeved with gears 25, and the two gears 25 are meshed with the corresponding racks 1901.
[0035] One end of the two connecting shafts 24 passes through the corresponding fixing plates 23 and is fixedly mounted with a second hand wheel 26 .
[0036] The staff rotates the second hand wheel 26 to drive the connecting shaft 24 to rotate. Under the meshing action of the gear 25 and the rack 1901, the moving block 19 moves along the moving groove 18, allowing the staff to precisely adjust the moving distance of the wheel 5. Through the combination of coarse adjustment of the bidirectional screw 11 and fine adjustment of the gear 25 and the rack 1901, the optimal spacing between the wheels 5 can be found more quickly, thereby improving detection efficiency and reducing detection time and cost.
[0037] In another embodiment of the present invention, two first rubber blocks 27 are fixedly mounted on one side of the support frame 1 , and second rubber blocks 28 are fixedly mounted on both sides of the electric guide rail 6 .
[0038] By providing the first rubber block 27 and the second rubber block 28 , the support frame 1 and the electric guide rail 6 can be supported, making it convenient for workers to operate.
[0039] The working principle of this overhead line cable tension detection device:
[0040] When in use, the staff passes the cable through the support frame 1, and then makes the two ends of the cable segment to be measured fit with the rotating wheel 5. Then the staff starts the electric guide rail 6, so that its moving end drives the pressure sensor 7 to move, so that the pressure sensor 7 pushes the cable segment. Under the pushing action of the pressure sensor 7 and the cooperation of the rotating wheel 5, the cable segment is tightened, and the pressure sensor 7 feeds back the thrust value to the screen of the display screen 8, which is convenient for the staff to detect the tension of the cable segment. When it is necessary to detect cable segments of different distances, the staff resets the pressure sensor 7 by controlling the pressure sensor 7. Then the staff rotates the first handwheel 17 to drive the rotating rod 14 and the second pulley 15 to rotate. Under the transmission action of the transmission belt 16, the first pulley 12 drives the bidirectional screw rod 11 to rotate. The rotating bidirectional screw rod 11 drives the two sliders 10 and the two rotating wheels 5 to move relative to each other along the direction of the slide groove 9 by screwing in the thread, so that the staff can adjust the distance between the two rotating wheels 5 according to the length of the cable segment to be measured, so that the staff can accurately measure the tension of the cable, which can meet the actual application needs.
[0041] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not limitations on the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is impossible to list all the implementation methods here. All obvious changes or modifications derived from the technical solution of the present invention are still within the scope of protection of the present invention.
Claims
1. An overhead line cable tension detection device, comprising a support frame (1), characterized in that: Two connecting plates (2) are movably provided on both sides of the support frame (1); a movable frame (3) is fixedly installed on opposite sides of adjacent connecting plates (2); a mounting frame (4) is movably provided on one end of the two movable frames (3) away from the support frame (1); and a rotating wheel (5) is rotatably installed between the inner walls of the two mounting frames (4); An electric guide rail (6) is fixedly mounted on one side of the support frame (1); a pressure sensor (7) is provided at the movable end of the electric guide rail (6); a display screen (8) is provided on one side of the upper surface of the electric guide rail (6); and the display screen (8) is electrically connected to the pressure sensor (7).
2. The overhead line cable tension detection device according to claim 1, characterized in that: A sliding groove (9) is provided on the upper surface of the support frame (1), two sliding blocks (10) are slidably provided in the sliding groove (9), and the adjacent connecting plates (2) are fixedly mounted on both sides of the corresponding sliding blocks (10); A bidirectional screw rod (11) is rotatably mounted between the inner walls of the slide groove (9), and the two sliders (10) are respectively threadedly arranged on both sides of the bidirectional screw rod (11).
3. The overhead line cable tension detection device according to claim 2, characterized in that: A first pulley (12) is sleeved on the middle of the bidirectional screw rod (11); a vertical plate (13) is fixedly installed on the middle of the upper surface of the support frame (1); a rotating rod (14) is rotatably installed on one side of the vertical plate (13); a second pulley (15) is sleeved on one side of the rotating rod (14); and a transmission belt (16) is sleeved on the surfaces of the first pulley (12) and the second pulley (15); One end of the rotating rod (14) passes through the vertical plate (13) and is fixedly mounted with a first hand wheel (17).
4. The overhead line cable tension detection device according to claim 3, characterized in that: A moving groove (18) is provided on one end surface of the two moving frames (3) away from the supporting frame (1), and a moving block (19) is slidably provided in each of the two moving grooves (18), and one side of the two moving blocks (19) is fixedly connected to the corresponding mounting frame (4) respectively; A cross bar (20) is fixedly installed between the inner walls of the two movable grooves (18), and the two movable blocks (19) are respectively slidably arranged on one side of the corresponding cross bar (20) rod body.
5. The overhead line cable tension detection device according to claim 4, characterized in that: The top surfaces of the two moving grooves (18) are penetrated by avoidance grooves (21), the upper surfaces of the two moving blocks (19) are fixedly mounted with racks (1901) through pads (22), one side of the upper surfaces of the two moving frames (3) are fixedly mounted with fixed plates (23), one side of the two fixed plates (23) are rotatably mounted with connecting shafts (24), the shaft bodies of the two connecting shafts (24) are sleeved with gears (25), and the two gears (25) are meshed with the corresponding racks (1901); One end of the two connecting shafts (24) passes through the corresponding fixing plate (23) and is fixedly mounted with a second hand wheel (26).
6. The overhead line cable tension detection device according to claim 1, characterized in that: Two first rubber blocks (27) are fixedly mounted on one side of the support frame (1), and second rubber blocks (28) are fixedly mounted on both sides of the electric guide rail (6).