Aluminum veneer surface flaw detection defective product removing device

By using telescopic rods and spring pressing components in the aluminum veneer shear device to stabilize the aluminum veneer, combined with chip removal and detection push components, the problem of shear instability of aluminum veneer is solved, and high-quality shear and cleaning operations are achieved.

CN223295968UActive Publication Date: 2025-09-02BAORUNDA SMART COLD CHAIN TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422353948.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-09-02
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

The existing aluminum veneer shearing devices lack a fixing mechanism, which causes the aluminum veneer to move or vibrate during the shearing process, and the shear angle is inaccurate, which affects the cutting quality.

Method used

The telescopic rod is used to drive the mounting plate and cutter down, and the plate is resisted by pressing the assembly with a spring to ensure stable shearing; the chip removal component is set to absorb debris and keep it clean; the surface flaw detector is used to detect defective products and collect the sheared defective products through the push assembly.

Benefits of technology

Improves shear stability and accuracy, ensures high-quality cutting results, while keeping the working environment clean and improving operating comfort.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum veneer surface flaw detection defective product removing device which comprises a conveyor, bases are fixedly connected to the bottom of the conveyor at equal intervals, a first mounting frame is fixedly connected to the top of the conveyor, two telescopic rods are fixedly connected to the interior of the first mounting frame, and a mounting plate is fixedly connected to the bottoms of the telescopic rods. A cutter is fixedly connected to the bottom of the mounting plate, fixing blocks are fixedly connected to one side of the mounting plate at equal intervals, pressing assemblies are arranged at the bottoms of the fixing blocks, a scrap removing assembly is arranged on one side of the conveyor, a second mounting frame is fixedly connected to the top of the conveyor, and a surface flaw detector is arranged at the bottom of the inner wall of the second mounting frame. And a pushing assembly is arranged in the second mounting frame. According to the aluminum veneer surface flaw detection defective product removing device, the pressing assembly, the scrap removing assembly and the pushing assembly are additionally arranged in the conveyor, the stability and safety in the aluminum veneer shearing process are improved, and the working environment and the machining efficiency are optimized.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum veneer production, in particular to a device for rejecting defective products during surface flaw detection of aluminum veneers. Background Art

[0002] Aluminum veneer refers to a building decoration material that is processed through chromization and other treatments and then fluorocarbon spraying technology.

[0003] The patent document with application number CN219561595U discloses a device for rejecting defective aluminum veneer surfaces by flaw detection, comprising an aluminum veneer defective rejection mounting frame, an aluminum veneer defective rejection assembly being provided inside the aluminum veneer defective rejection mounting frame, an aluminum veneer shearing assembly being provided on one side of the aluminum veneer defective rejection assembly, and a debris suction assembly being provided on one side of the aluminum veneer shearing assembly.

[0004] Since the device does not have a fixing mechanism, the aluminum veneer shearing assembly lacks stability when shearing the aluminum veneer, which may cause the aluminum veneer to move or vibrate during the shearing process, resulting in inaccurate shearing angles and cutting results that do not meet expected standards. To address the above issues, we have introduced a device for rejecting defective aluminum veneer surface flaw detection. Utility Model Content

[0005] The utility model discloses a device for rejecting defective products by flaw detection on the surface of an aluminum single plate. The device is improved based on the existing structure and defects, and provides a device for rejecting defective products by flaw detection on the surface of an aluminum single plate, so as to achieve the purpose of better practical value.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A device for rejecting defective aluminum veneer surface flaw detection comprises a conveyor, wherein the bottom of the conveyor is fixedly connected to a base at equal intervals, the top of the conveyor is fixedly connected to a first mounting frame, two telescopic rods are fixedly connected inside the first mounting frame, the bottom of the telescopic rods is fixedly connected to a mounting plate, the bottom of the mounting plate is fixedly connected to a cutter, a fixed block is fixedly connected to one side of the mounting plate at equal intervals, a pressing assembly is provided at the bottom of the fixed block, a chip removal assembly is provided on one side of the conveyor, a second mounting frame is fixedly connected to the top of the conveyor, a surface flaw detector is provided at the bottom of the inner wall of the second mounting frame, a pushing assembly is provided inside the second mounting frame, and a collection box is provided on one side of the conveyor.

[0008] In a preferred embodiment, the pressing assembly includes a connecting rod, which is slidably connected to the bottom of the fixed block, the bottom of the connecting rod is fixedly connected to a resistance plate, the top of the connecting rod extends to the top of the fixed block and is fixedly connected to the connecting block, and a first spring is provided on the outside of the connecting rod.

[0009] In a preferred embodiment, the pressing assembly further comprises a sliding rod, which is fixedly connected to the top of the fixed block, the top of the sliding rod is fixedly connected to the limiting block, the inside of the connecting block is slidably connected to the outside of the sliding rod, and a second spring is provided on the outside of the sliding rod.

[0010] In a preferred embodiment, the chip removal assembly includes a filter box, which is fixedly connected to one side of the conveyor, and a box door is rotatably connected to one side of the filter box. A connecting pipe is provided on the top of the filter box, and one end of the connecting pipe extends to the interior of the first mounting frame. A filter plate is slidably connected to the interior of the filter box, and a fan is provided on one side of the conveyor, and one end of the fan is fixedly connected to one side of the filter box.

[0011] In a preferred solution, the pushing assembly includes a screw rod, which is rotatably connected to the inside of the second mounting frame, a motor is provided on one side of the second mounting frame, one end of the motor output shaft is fixedly connected to one end of the screw rod, the outer side of the screw rod is threadedly connected to a slide, one side of the slide is fixedly connected to a pushing plate, and the top of the slide is slidably connected to the top of the inner wall of the second mounting frame.

[0012] In a preferred solution, a slot is provided on one side of the conveyor.

[0013] The utility model provides an aluminum veneer surface flaw detection and defective product rejection device with the following advantages:

[0014] First, when the telescopic rod is started, it extends downward, thereby driving the mounting plate and the cutter to descend, shearing the plate on the conveyor, and driving the pressing assembly to move downward. When the bottom of the resisting plate is against the plate, the cutter continues to descend, and the connecting rod is forced to move upward, and drives the connecting block to move upward, so that the first spring and the second spring are compressed. The action of the spring allows the resisting plate to resist the plate, so that the resisting plate can firmly resist the aluminum single plate during the shearing process to prevent the plate from moving and vibrating, thereby improving the shearing stability and ensuring high-quality shearing effects.

[0015] Secondly, by setting up a chip removal component, the flying of chips in the conveyor can be reduced, a clean working environment can be maintained, and the comfort of operation can be improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a three-dimensional schematic diagram of a device for rejecting defective products from aluminum veneer surfaces proposed by the utility model.

[0017] Figure 2 This is a schematic diagram of a main cross-section of a device for rejecting defective products from aluminum veneer surfaces proposed by the utility model.

[0018] Figure 3 This is a first explosion diagram of a device for rejecting defective products by flaw detection on the surface of aluminum veneer proposed by the utility model.

[0019] Figure 4 This is a second explosion diagram of a device for rejecting defective products from aluminum veneer surfaces for flaw detection proposed by the utility model.

[0020] Figure 5 This utility model proposes a device for rejecting defective products from aluminum veneer surface flaw detection. Figure 4 Enlarged schematic diagram at point A in the middle.

[0021] In the accompanying drawings: 1. Conveyor; 2. Base; 3. First mounting bracket; 4. Telescopic rod; 5. Mounting plate; 6. Cutter; 7. Fixed block; 8. Connecting rod; 9. Resistance plate; 10. Connecting block; 11. First spring; 12. Slide bar; 13. Limit block; 14. Second spring; 15. Filter box; 16. Connecting pipe; 17. Filter plate; 18. Fan; 19. Second mounting bracket; 20. Surface flaw detector; 21. Screw; 22. Motor; 23. Slide plate; 24. Push plate; 25. Notch; 26. Collection box. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all of the embodiments. The components of the embodiments of the present application generally described and marked in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application for protection, but merely represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative work fall within the scope of protection of the present application.

[0023] The utility model discloses a device for rejecting defective products during surface flaw detection of aluminum veneers, which is mainly used in scenarios where the device rejects defective products during surface flaw detection of aluminum veneers.

[0024] Reference Figures 1 to 5, a device for rejecting defective products from surface flaw detection of aluminum veneer, comprising: a conveyor 1, a base 2 being fixedly connected to the bottom of the conveyor 1 at equal intervals, a first mounting frame 3 being fixedly connected to the top of the conveyor 1, two telescopic rods 4 being fixedly connected inside the first mounting frame 3, a mounting plate 5 being fixedly connected to the bottom of the telescopic rod 4, a cutter 6 being fixedly connected to the bottom of the mounting plate 5, a fixed block 7 being fixedly connected to one side of the mounting plate 5 at equal intervals, a pressing assembly being provided at the bottom of the fixed block 7, a chip removal assembly being provided on one side of the conveyor 1, a second mounting frame 19 being fixedly connected to the top of the conveyor 1, a surface flaw detector 20 being provided at the bottom of the inner wall of the second mounting frame 19, a pushing assembly being provided inside the second mounting frame 19, and a collection box 26 being provided on one side of the conveyor 1;

[0025] The pressing assembly includes a connecting rod 8, which is slidably connected to the bottom of the fixed block 7. The bottom of the connecting rod 8 is fixedly connected to a resisting plate 9. The top of the connecting rod 8 extends to the top of the fixed block 7 and is fixedly connected to a connecting block 10. A first spring 11 is provided on the outer side of the connecting rod 8;

[0026] The pressing assembly also includes a slide rod 12, which is fixedly connected to the top of the fixed block 7. The top of the slide rod 12 is fixedly connected to the limiting block 13. The inside of the connecting block 10 is slidably connected to the outside of the slide rod 12. A second spring 14 is provided on the outside of the slide rod 12.

[0027] In the above technical solution, it is taken into account that the existence of the aluminum veneer shearing assembly may cause the aluminum veneer to move or vibrate during the shearing process, thereby causing the shearing angle to be inaccurate. In order to solve such problems, the specific operations are as follows: when starting the telescopic rod 4 to extend downward, the mounting plate 5 and the cutter 6 are driven down to shear the plate on the conveyor 1, and the pressing assembly is driven to move downward at the same time. When the bottom of the resisting plate 9 is against the plate, the cutter 6 continues to descend, and the connecting rod 8 is forced to move upward, and drives the connecting block 10 to move upward, so that the first spring 11 and the second spring 14 are compressed. Through the action of the spring, the resisting plate 9 is resisted on the plate, so that the resisting plate 9 can firmly resist the aluminum veneer during the shearing process to prevent the movement and vibration of the plate, thereby improving the shearing stability and ensuring high-quality shearing effect.

[0028] Reference Figures 1 to 5 In a preferred embodiment, the chip removal assembly includes a filter box 15, which is fixedly connected to one side of the conveyor 1. A box door is rotatably connected to one side of the filter box 15. A connecting pipe 16 is provided on the top of the filter box 15. One end of the connecting pipe 16 extends to the inside of the first mounting frame 3. A filter plate 17 is slidably connected to the inside of the filter box 15. A fan 18 is provided on one side of the conveyor 1, and one end of the fan 18 is fixedly connected to one side of the filter box 15.

[0029] In the above technical solution, the problem of debris generated when the plate is sheared is taken into consideration. In order to solve this problem, the specific operations are as follows: by starting the fan 18 to suck air, the debris is sucked into the filter box 15 through the connecting pipe 16, and is filtered using the filter plate 17, thereby reducing the flying of debris in the conveyor 1, maintaining a clean working environment, and improving the comfort of operation.

[0030] Reference Figures 1 to 5 In a preferred embodiment, the pushing assembly includes a screw rod 21, which is rotatably connected to the inside of the second mounting frame 19. A motor 22 is provided on one side of the second mounting frame 19, and one end of the output shaft of the motor 22 is fixedly connected to one end of the screw rod 21. The outer side of the screw rod 21 is threadedly connected to a slide plate 23, and one side of the slide plate 23 is fixedly connected to a pushing plate 24. The top of the slide plate 23 is slidably connected to the top of the inner wall of the second mounting frame 19, and a slot 25 is provided on one side of the conveyor 1; the sheared plate is inspected using a surface flaw detector 20. When unqualified plates are detected, the conveyor 1 stops, and the motor 22 is started to drive the screw rod 21 to rotate, thereby driving the slide plate 23 and the pushing plate 24 to move, pushing the plate out from the slot 25 from one side of the conveyor belt and dropping it into the collection box 26.

[0031] Working principle: When in use, put the aluminum veneer on the conveyor 1, the conveyor 1 moves the plate to the bottom of the cutter 6, start the telescopic rod 4 to extend downward, thereby driving the mounting plate 5 and the cutter 6 to descend, cutting the plate on the conveyor 1, and driving the pressing assembly to move downward. When the bottom of the resisting plate 9 is against the plate, the cutter 6 continues to descend, and the connecting rod 8 is forced to move upward, and drives the connecting block 10 to move upward, so that the first spring 11 and the second spring 14 are compressed. The action of the spring allows the resisting plate 9 to resist the plate, so that the resisting plate 9 can resist the plate during the shearing process. During the conveyor belt conveyor 1, the aluminum plate is firmly pressed against the conveyor belt, and at the same time, the fan 18 sucks the air, and the debris is sucked into the filter box 15 through the connecting pipe 16, and filtered by the filter plate 17. Then, the sheared plate is inspected by the surface flaw detector 20. When unqualified plates are detected, the conveyor 1 stops, and the starting motor 22 drives the screw rod 21 to rotate, thereby driving the slide plate 23 and the pushing plate 24 to move, and the plate is pushed out from the slot 25 on one side of the conveyor belt and falls into the collection box 26. The contents not described in detail in this manual belong to the existing technology well known to professional and technical personnel in this field.

[0032] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. The replacements described may be partial structures, devices, or method steps, or they may be complete technical solutions. Any equivalent replacements or modifications based on the technical solution and the concept of the present invention shall be covered by the scope of protection of the present invention.

Claims

1. A device for rejecting defective aluminum veneer surface flaw detection, comprising a conveyor (1), characterized in that: The bottom of the conveyor (1) is fixedly connected to a base (2) at equal intervals, the top of the conveyor (1) is fixedly connected to a first mounting frame (3), the interior of the first mounting frame (3) is fixedly connected to two telescopic rods (4), the bottom of the telescopic rod (4) is fixedly connected to a mounting plate (5), the bottom of the mounting plate (5) is fixedly connected to a cutter (6), one side of the mounting plate (5) is fixedly connected to a fixed block (7) at equal intervals, the bottom of the fixed block (7) is provided with a pressing assembly, one side of the conveyor (1) is provided with a chip removal assembly, the top of the conveyor (1) is fixedly connected to a second mounting frame (19), the bottom of the inner wall of the second mounting frame (19) is provided with a surface flaw detector (20), the interior of the second mounting frame (19) is provided with a pushing assembly, and one side of the conveyor (1) is provided with a collecting box (26).

2. The device for rejecting defective aluminum veneer surface flaw detection according to claim 1, characterized in that: The pressing assembly comprises a connecting rod (8), the connecting rod (8) being slidably connected to the bottom of the fixed block (7), the bottom of the connecting rod (8) being fixedly connected to a resisting plate (9), the top of the connecting rod (8) extending to the top of the fixed block (7) and being fixedly connected to a connecting block (10), and a first spring (11) being provided on the outer side of the connecting rod (8).

3. The device for rejecting defective aluminum veneer surface flaw detection according to claim 2, characterized in that: The pressing assembly further comprises a sliding rod (12), wherein the sliding rod (12) is fixedly connected to the top of the fixed block (7), the top of the sliding rod (12) is fixedly connected to the limiting block (13), the interior of the connecting block (10) is slidably connected to the outside of the sliding rod (12), and a second spring (14) is provided on the outside of the sliding rod (12).

4. The device for rejecting defective products from aluminum veneer surface flaw detection according to claim 1, characterized in that: The chip removal assembly includes a filter box (15), the filter box (15) is fixedly connected to one side of the conveyor (1), one side of the filter box (15) is rotatably connected to a box door, a connecting pipe (16) is provided on the top of the filter box (15), one end of the connecting pipe (16) extends to the interior of the first mounting frame (3), the interior of the filter box (15) is slidably connected to a filter plate (17), and a fan (18) is provided on one side of the conveyor (1), one end of the fan (18) is fixedly connected to one side of the filter box (15).

5. The device for rejecting defective products from aluminum veneer surface flaw detection according to claim 1, characterized in that: The pushing assembly includes a screw rod (21), the screw rod (21) is rotatably connected to the inside of the second mounting frame (19), a motor (22) is provided on one side of the second mounting frame (19), one end of the output shaft of the motor (22) is fixedly connected to one end of the screw rod (21), the outer side of the screw rod (21) is threadedly connected to a slide plate (23), one side of the slide plate (23) is fixedly connected to a pushing plate (24), and the top of the slide plate (23) is slidably connected to the top of the inner wall of the second mounting frame (19).

6. The device for rejecting defective products from aluminum veneer surface flaw detection according to claim 1, characterized in that: A slot (25) is provided on one side of the conveyor (1).

Citation Information

Patent Citations

  • Aluminum veneer surface flaw detection defective product removing device

    CN219561595U