Corrosion-resistant signal cable

The multi-layer protection structure solves the corrosion and mechanical damage of signal cables in harsh environments, enhances the corrosion resistance, waterproofness and compressive resistance of the cable, improves the stability and safety of the cable, and extends the service life.

CN223296563UActive Publication Date: 2025-09-02SICHUAN HONG XIN GUOTAI CABLE CO LTD
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Patent Information

Application Number
CN202422286320.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-09-02
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

Existing signal cables are prone to corrosion in wet, chemically corroded or high-salt environments, resulting in damage to the cable insulation layer and sheath, affecting signal transmission and service life, and are easily cut by external foreign objects, water inlet and fire transmission, lacking fire-proof and compressive-resistant structures.

Method used

It adopts a multi-layer protection structure, including external protective sleeves, galvanized steel mesh, flame-retardant fire-resistant sleeves, fill sleeves, waterproof sleeves and compressive gaskets, etc., to enhance the corrosion resistance, waterproofness, compressive resistance and fire resistance of the cable, and improve the stability and safety of the cable.

Benefits of technology

It significantly improves the corrosion resistance, waterproofness and compressibility of the cable, reduces electrical faults, protects equipment and personnel safety, and extends the service life of the cable.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of corrosion resistance of signal cables, in particular to a corrosion-resistant signal cable, which comprises an outer protective sleeve, a spiral sleeve sleeved on the outer wall of the outer protective sleeve, a galvanized steel mesh arranged on the inner wall of the outer protective sleeve, a flame-retardant fireproof sleeve arranged on the inner wall of the galvanized steel mesh, and a filling sleeve arranged on the inner wall of the flame-retardant fireproof sleeve. A waterproof sleeve is arranged on the inner wall of the filling sleeve, a plurality of groups of compression-resistant gaskets are distributed on the inner wall of the waterproof sleeve in an annular array, the outer protection sleeve of the cable in the device is sleeved with a spiral sleeve, and when the cable is placed, the spiral sleeve can increase friction force, so that the cable cannot be easily influenced by external factors to slide; and meanwhile, gaps between each group of spiral blades of the spiral sleeve also improve the bending flexibility and the heat dissipation effect of the cable, and a galvanized steel mesh is arranged in the cable, so that the structural stability in the cable is improved, the internal structure of the cable is prevented from being punctured by foreign matters during dragging, and the stability of the cable is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of corrosion resistance of signal cables, in particular to a corrosion-resistant signal cable. Background Art

[0002] Signal cables are often used in a variety of environments, including those exposed to moisture, chemical corrosion, or high salinity (such as oceans and chemical plants). These environmental factors can easily cause corrosion of cable materials, affecting cable performance and lifespan. Corrosion can damage the cable insulation and sheath, leading to signal interference, performance degradation, and even cable failure.

[0003] After searching, in the prior art, Chinese patent announcement number: CN217214242U, authorization date: 2022-08-16, discloses a corrosion-resistant communication cable, including a corrosion-resistant layer, a wire core, a protective layer, a nameplate, a wear-resistant layer, a heat-resistant layer, a polyethylene layer, a carbon fiber layer, a chloroprene rubber layer, an insulating layer and a shielding layer, wherein a wire core is provided inside the protective layer, and the outer surface of the protective layer is fixedly connected to the inner wall of the corrosion-resistant layer, and the corrosion-resistant layer includes a heat-resistant layer, a polyethylene layer, a carbon fiber layer and a chloroprene rubber layer. The corrosion-resistant communication cable, by setting the corrosion-resistant layer and utilizing the cooperation between the polyethylene layer, the carbon fiber layer and the chloroprene rubber layer, can improve the corrosion resistance of this communication cable, so as to avoid the situation that the communication cable is corroded and damaged after long-term use, and can effectively avoid affecting the communication effect. By setting the protective layer and utilizing the cooperation between the shielding layer and the insulating layer, the shielding layer can play a good shielding effect on the signal transmission of the wire core, which is beneficial to the signal transmission of the wire core.

[0004] However, the device still has the following defects: when in use, the cable is dragged on the ground surface and the outer layer of the cable is easily scratched by foreign objects on the ground surface or some objects with sharp thorns, which will cause a short circuit and affect the service life of the cable. The outer layer of the cable is not provided with a waterproof layer. If it is immersed in water for a long time, water will easily enter the inside of the cable. The cable is not provided with a fireproof layer. When a fire occurs, the flame may be transmitted along the cable. There is no pressure-resistant structure inside the cable. When the cable falls from a height, the cable will be damaged. The above will affect the service life of the cable. Utility Model Content

[0005] In response to the above problems, the utility model provides a corrosion-resistant signal cable, including an outer protective sleeve, a spiral sleeve is sleeved on the outer wall of the outer protective sleeve, a galvanized steel mesh is provided on the inner wall of the galvanized steel mesh, a flame retardant and fireproof sleeve is provided on the inner wall of the flame retardant and fireproof sleeve, and a filling sleeve is provided on the inner wall of the flame retardant and fireproof sleeve.

[0006] Furthermore, a waterproof sleeve is provided on the inner wall of the filling sleeve, and several groups of pressure-resistant gaskets are distributed in a circular array on the inner wall of the waterproof sleeve. An outer anti-corrosion sleeve is provided on the central axis of the waterproof sleeve, and the pressure-resistant gasket is installed on the outer wall of the outer anti-corrosion sleeve on the side away from the waterproof sleeve.

[0007] Furthermore, a plurality of groups of cable cores are distributed in a circular array on the inner wall of the outer anti-corrosion sleeve with its own central axis as the center.

[0008] Furthermore, a group of sealing rings are provided at both ends of the spiral sleeve, and the cable inner core includes a cable conductor.

[0009] Furthermore, a semi-conductive insulating sleeve is provided on the outer wall of the cable conductor, and an insulating sleeve is provided on the outer wall of the semi-conductive insulating sleeve.

[0010] Furthermore, a shielding sleeve is provided on the outer wall of the insulating sleeve, and the shielding sleeve is spirally wound on the insulating sleeve.

[0011] Furthermore, a conductor protection sleeve is provided on the outer wall of the shielding sleeve, and an inner anti-corrosion sleeve is provided on the outer wall of the conductor protection sleeve.

[0012] Furthermore, a sealing sleeve is provided on the outer wall of the inner anti-corrosion sleeve, and a synthetic fiber sleeve is provided on the outer wall of the sealing sleeve.

[0013] The beneficial effects of the utility model are:

[0014] 1. The outer protective sleeve of the cable in this device is connected with a spiral sleeve. When the cable is placed, the spiral sleeve will increase the friction, so that the cable will not be easily affected by external factors and slide. At the same time, the gap between each set of spiral leaves of the spiral sleeve also improves the bending flexibility and heat dissipation effect of the cable. The galvanized steel mesh inside the cable increases the internal structural stability of the cable, prevents the internal structure of the cable from being punctured by foreign objects when dragging, and improves the stability of the cable.

[0015] 2. Both the filling sleeve and the outer anti-corrosion sleeve in this device can improve the corrosion resistance of the cable. A waterproof sleeve and a pressure-resistant gasket are added between the filling sleeve and the outer anti-corrosion sleeve. On the premise of anti-corrosion, the cable can also play a waterproof role when soaked in rainwater for a long time. If the cable accidentally falls when installed at high altitude, the pressure-resistant gasket inside the cable can play a buffering role, which can reduce damage to the inside of the cable and increase the pressure resistance of the cable. These four layers of protection significantly improve the safety of the cable, reduce the occurrence of electrical failures, and thus protect the safety of equipment and personnel.

[0016] Other features and advantages of the present invention will be described in the following description, and in part will become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention can be achieved and obtained by the structures indicated in the description, claims and drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following is a brief introduction to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0018] Figure 1 Shows an external main body diagram of a signal cable according to an embodiment of the present utility model;

[0019] Figure 2 A schematic diagram of the internal steel mesh structure of a cable according to an embodiment of the present utility model is shown;

[0020] Figure 3 A schematic structural diagram of a cable compression gasket according to an embodiment of the present utility model is shown;

[0021] Figure 4 A schematic diagram of the internal structure of a cable according to an embodiment of the present utility model is shown;

[0022] Figure 5 A schematic diagram of the cable inner core and its external structure according to an embodiment of the present utility model is shown;

[0023] Figure 6 Shows a schematic structural diagram of a cable inner core group according to an embodiment of the utility model;

[0024] Figure 7 A detailed enlarged structural schematic diagram of the cable inner core according to an embodiment of the utility model is shown.

[0025] In the figure: 1. Outer protective sleeve; 2. Galvanized steel mesh; 3. Flame retardant and fireproof sleeve; 4. Filling sleeve; 5. Waterproof sleeve; 6. Compression gasket; 7. Outer anti-corrosion sleeve; 8. Cable inner core; 801. Cable conductor; 802. Semi-conductive insulating sleeve; 803. Insulating sleeve; 804. Shielding sleeve; 805. Conductor protective sleeve; 806. Inner anti-corrosion sleeve; 807. Sealing sleeve; 808. Synthetic fiber sleeve; 9. Sealing ring. DETAILED DESCRIPTION

[0026] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.

[0027] The present invention provides a corrosion-resistant signal cable, including an outer protective sleeve 1, exemplarily, as shown in FIG. Figure 1 、 Figure 2 and Figure 3 As shown, a spiral sleeve is sleeved on the outer wall of the outer protective sleeve 1, and a group of sealing rings 9 are provided at both ends of the spiral sleeve. A galvanized steel mesh 2 is provided on the inner wall of the outer protective sleeve 1, and a flame retardant fireproof sleeve 3 is provided on the inner wall of the galvanized steel mesh 2.

[0028] Exemplarily, the spiral sleeve and the outer protective sleeve 1 are both made of high-temperature resistant and corrosion-resistant materials, including but not limited to polytetrafluoroethylene. The spiral sleeve is used to increase the bending flexibility of the cable and improve the heat dissipation effect of the cable. The sealing ring 9 is mainly used to prevent moisture and humidity from entering the cable connection to reduce the risk of corrosion and short circuit. The flame retardant and fireproof sleeve 3 is made of flame retardant materials, including but not limited to low-smoke halogen-free materials. Low-smoke halogen-free materials can reduce the generation of smoke and toxic gases when burned. The galvanized steel mesh 2 can reduce electromagnetic interference to improve signal transmission and prevent puncture.

[0029] Exemplarily, a filling sleeve 4 is provided on the inner wall of the flame retardant and fireproof sleeve 3, a waterproof sleeve 5 is provided on the inner wall of the filling sleeve 4, a plurality of groups of pressure-resistant gaskets 6 are distributed in a circular array on the inner wall of the waterproof sleeve 5, an outer anti-corrosion sleeve 7 is provided on the central axis of the waterproof sleeve 5, and the pressure-resistant gasket 6 is installed on the outer wall of the outer anti-corrosion sleeve 7 on the side away from the waterproof sleeve 5. A plurality of groups of cable cores 8 are distributed in a circular array on the inner wall of the outer anti-corrosion sleeve 7 with its own central axis as the center.

[0030] Exemplarily, the filling sleeve 4 is made of corrosion-resistant material, including but not limited to aluminum-plastic composite materials, the waterproof sleeve 5 is made of but not limited to polyolefin, the waterproof sleeve 5 is used to prevent external moisture from invading its interior, and the outer anti-corrosion sleeve 7 is made of but not limited to polyethylene.

[0031] Specifically, such as Figure 4 、 Figure 5 、 Figure 6 and Figure 7As shown, the cable core 8 includes a cable conductor 801, a semi-conductive insulating sleeve 802 is provided on the outer wall of the cable conductor 801, an insulating sleeve 803 is provided on the outer wall of the semi-conductive insulating sleeve 802, a shielding sleeve 804 is provided on the outer wall of the insulating sleeve 803, the shielding sleeve 804 is spirally wound on the insulating sleeve 803, a conductor protection sleeve 805 is provided on the outer wall of the shielding sleeve 804, an inner anti-corrosion sleeve 806 is provided on the outer wall of the conductor protection sleeve 805, a sealing sleeve 807 is provided on the outer wall of the inner anti-corrosion sleeve 806, and a synthetic fiber sleeve 808 is provided on the outer wall of the sealing sleeve 807.

[0032] The semi-conductive insulating sleeve 802 can reduce the electric field concentration to improve its durability and safety. The insulating sleeve 803 material includes but is not limited to cross-linked polyethylene, which is resistant to aging. The insulating sleeve 803 is used to insulate and shield electromagnetic interference. The shielding sleeve 804 can effectively block external electromagnetic interference to prevent the signal from being interfered with and causing a decrease in transmission quality. The semi-conductive insulating sleeve 802 is located between the insulating sleeve 803 and the cable conductor 801, helping to evenly distribute the electric field and prevent breakdown or damage inside the cable. The conductor protection sleeve 805 material includes but is not limited to linear low-density polyethylene. The inner anti-corrosion sleeve 806 material includes but is not limited to polyurethane, which has high strength, high wear resistance and oxidation resistance. The inner anti-corrosion sleeve 806 serves as a basic sleeve, and the sealing sleeve 807 serves as a reinforcing sleeve. The sealing sleeve 807 includes but is not limited to polyethylene. The synthetic fiber sleeve 808 is used to increase the mechanical strength and compressive strength of the cable.

[0033] The working principle of the corrosion-resistant signal cable proposed in the embodiment of the present invention is as follows:

[0034] The outer wall of the outer protective sleeve 1 is sleeved with a spiral sleeve. The material of the outer protective sleeve 1 is but not limited to polytetrafluoroethylene, which can work stably in high temperature and high corrosion environment. A set of sealing rings 9 are provided at both ends of the spiral sleeve. The sealing rings 9 are mainly used to prevent moisture and humidity from entering the cable connection to reduce the risk of corrosion and short circuit. A galvanized steel mesh 2 is provided on the inner wall of the outer protective sleeve 1. The galvanized steel mesh 2 can reduce electromagnetic interference to improve signal transmission and prevent puncture. A flame retardant fireproof sleeve 3 is provided on the inner wall of the galvanized steel mesh 2. The flame retardant fireproof sleeve 3 is made of but not limited to low smoke halogen-free material. The low smoke halogen-free material has good flame retardant properties and can reduce smoke generation and toxic gases. The flame retardant fireproof sleeve 3 is provided with a flame retardant fireproof sleeve 3. A filling sleeve 4 is provided on the wall. The filling sleeve 4 is made of corrosion-resistant material, including but not limited to aluminum-plastic composite materials. A waterproof sleeve 5 is provided on the inner wall of the filling sleeve 4. The waterproof sleeve 5 is made of but not limited to polyolefin and has the function of not being decomposed by water. Several groups of pressure-resistant gaskets 6 are distributed in a circular array on the inner wall of the waterproof sleeve 5. The pressure-resistant gasket 6 mainly serves to buffer the cable from falling from a high place and damaging the internal structure. It can also increase the flexibility of the cable. An outer anti-corrosion sleeve 7 is provided on the inner wall of the pressure-resistant gasket 6. The outer anti-corrosion sleeve 7 is made of but not limited to polyethylene. Polyethylene has good corrosion resistance. Several groups of cable cores 8 are distributed in a circular array on the inner wall of the outer anti-corrosion sleeve 7 with its own central axis as the center.

[0035] The cable conductor 801 is made of but not limited to tinned copper material. Tinned copper material has good electrical conductivity and good corrosion resistance and can be used in harsh environments. A semi-conductive insulating sleeve 802 is provided on the outer wall of the cable conductor 801. The semi-conductive insulating sleeve 802 can reduce the electric field concentration and improve its durability and safety. An insulating sleeve 803 is provided on the outer wall of the semi-conductive insulating sleeve 802. The insulating sleeve 803 is made of but not limited to cross-linked polyethylene. Cross-linked polyethylene has good insulation, corrosion resistance and wear resistance. The insulating sleeve 803 is resistant to aging. The insulating sleeve 803 is used for insulation and shielding electromagnetic interference. A shielding sleeve 804 is provided on the outer wall of the insulating sleeve 803. The shielding sleeve 804 can effectively block external electromagnetic interference and prevent the signal from being interfered with and causing a decrease in transmission quality. The semi-conductive insulating sleeve 802 is located between the insulating sleeve 803 and the cable conductor 801 to help evenly distribute the electric field, thereby preventing To prevent breakdown or damage inside the cable, the shielding sleeve 804 is spirally wound on the outer wall of the insulating sleeve 803. The shielding sleeve 804 is mainly used to prevent electromagnetic interference and reduce leakage of cable signals. The conductor protection sleeve 805 is made of but not limited to linear low-density polyethylene, which can prevent corrosion of the conductor. A conductor protection sleeve 805 is provided on the outer wall of the shielding sleeve 804. The conductor protection sleeve 805 material includes but is not limited to linear low-density polyethylene. An inner anti-corrosion sleeve 806 is provided on the outer wall of the conductor protection sleeve 805. The inner anti-corrosion sleeve 806 is made of but not limited to polyurethane. Polyurethane has high strength, high wear resistance and oxidation resistance. A sealing sleeve 807 is provided on the outer wall of the inner anti-corrosion sleeve 806. The sealing sleeve 807 is made of but not limited to polyethylene. Polyethylene has good corrosion resistance and insulation. A synthetic fiber sleeve 808 is provided on the outer wall of the sealing sleeve 807. The synthetic fiber sleeve 808 is used to increase the mechanical strength and pressure resistance of the cable. The outer protective sleeve 1 of the cable in this device is sleeved with a spiral sleeve. When the cable is placed, the spiral sleeve increases friction, so that the cable will not be easily affected by external factors and slide. At the same time, the gap between each group of spiral leaves of the spiral sleeve also improves the bending flexibility and heat dissipation effect of the cable. A galvanized steel mesh 2 is provided inside the cable to increase the structural stability of the internal cable, prevent the internal structure of the cable from being punctured by foreign objects when dragging, and improve the stability of the cable. The filling sleeve 4 and the outer anti-corrosion sleeve 7 can both improve the corrosion resistance of the cable. A waterproof sleeve 5 and a pressure-resistant gasket 6 are added between the filling sleeve 4 and the outer anti-corrosion sleeve 7. Under the premise of anti-corrosion, the cable can also play a waterproof role when soaked in rainwater for a long time. During installation, if the cable accidentally falls from a high altitude, the pressure-resistant gasket 6 inside the cable can play a buffering role, which can reduce damage to the inside of the cable and increase the pressure resistance of the cable. These four layers of protection significantly improve the safety of the cable, reduce the occurrence of electrical failures, and thus protect the safety of equipment and personnel.

[0036] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A corrosion-resistant signal cable, comprising an outer protective sleeve (1), characterized in that: A spiral sleeve is sleeved on the outer wall of the outer protective sleeve (1), a galvanized steel mesh (2) is provided on the inner wall of the outer protective sleeve (1), a flame retardant fireproof sleeve (3) is provided on the inner wall of the galvanized steel mesh (2), and a filling sleeve (4) is provided on the inner wall of the flame retardant fireproof sleeve (3).

2. The corrosion-resistant signal cable according to claim 1, characterized in that: A waterproof sleeve (5) is provided on the inner wall of the filling sleeve (4), and a plurality of groups of pressure-resistant gaskets (6) are distributed in a ring array on the inner wall of the waterproof sleeve (5). An outer anti-corrosion sleeve (7) is provided on the central axis of the waterproof sleeve (5), and the pressure-resistant gasket (6) is installed on the outer wall of the outer anti-corrosion sleeve (7) on a side away from the waterproof sleeve (5).

3. The corrosion-resistant signal cable according to claim 2, characterized in that: On the inner wall of the outer anti-corrosion sleeve (7), with its own central axis as the center, a plurality of groups of cable cores (8) are distributed in a ring array.

4. The corrosion-resistant signal cable according to claim 3, characterized in that: A set of sealing rings (9) are provided at both ends of the spiral sleeve, and the cable inner core (8) includes a cable conductor (801).

5. The corrosion-resistant signal cable according to claim 4, characterized in that: A semi-conductive insulating sleeve (802) is provided on the outer wall of the cable conductor (801), and an insulating sleeve (803) is provided on the outer wall of the semi-conductive insulating sleeve (802).

6. The corrosion-resistant signal cable according to claim 5, characterized in that: A shielding sleeve (804) is provided on the outer wall of the insulating sleeve (803), and the shielding sleeve (804) is spirally wound on the insulating sleeve (803).

7. The corrosion-resistant signal cable according to claim 6, characterized in that: A conductor protection sleeve (805) is provided on the outer wall of the shielding sleeve (804), and an inner anti-corrosion sleeve (806) is provided on the outer wall of the conductor protection sleeve (805).

8. The corrosion-resistant signal cable according to claim 7, characterized in that: A sealing sleeve (807) is provided on the outer wall of the inner anti-corrosion sleeve (806), and a synthetic fiber sleeve (808) is provided on the outer wall of the sealing sleeve (807).

Citation Information

Patent Citations

  • Corrosion-resistant communication cable

    CN217214242U