Magnetic ring retention mechanism with wire clamping function
By designing a magnetic ring retaining mechanism with clamping function, the problems of low winding efficiency of magnetic ring inductance and tail wire winding are solved, and an efficient automatic winding process is achieved, improving yield and simplifying equipment.
Patent Information
- Application Number
- CN202422067950.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-08-26
AI Technical Summary
The existing magnetic ring inductive winding process is inefficient and relies on manual proficiency. Automatic winding equipment has tail winding problems, resulting in low yield, complex equipment structure and high cost.
A magnetic ring retaining mechanism with wire clamping function is designed, including a wire feeding module, a magnetic ring retaining fixture and a wire pulling module. Through the linkage between the wire clamping module and the wire feeding module, ensure that the wire head is clamped and fixed before winding, and avoiding the tail wire being wound.
The yield rate of winding equipment is improved, the equipment structure is simplified, the tail wire winding problem is avoided, and the winding efficiency and quality is improved.
Smart Images
Figure CN223296663U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of production and manufacturing of magnetic ring inductors, in particular to a magnetic ring retaining mechanism with a wire clamping function. Background Art
[0002] Wirewound toroids are the core component of toroidal inductors. To meet the varying needs of toroidal inductors, the toroidal winding style must be designed to match the desired inductor specifications. Toroidal inductors are typically categorized as differential-mode and common-mode. A single wire wound from end to end around the toroid is considered a differential-mode inductor, while a two-wire winding, bifilar or split-wound toroid is considered a common-mode inductor. In traditional processing technology, the winding of magnetic ring inductors is mostly done manually. The magnetic ring is placed on a winding table and fixed with a clamp. Then the enameled wire is manually wound around the magnetic ring in circles. This winding process is inefficient and highly dependent on the workers' proficiency, which cannot meet production needs. With the development of technology, automatic winding equipment has gradually replaced manual winding to improve production efficiency. However, there is a problem of tail wire entanglement during the winding process of the robotic arm, resulting in a low winding yield rate of the product. Therefore, it is necessary to add a wire clamping mechanism to the winding station, which greatly increases the size and use cost of the equipment. At the same time, it also makes the automatic winding process more complicated and increases the failure rate of winding. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a magnetic ring retaining mechanism with a wire clamping function that can effectively simplify the overall structure of the winding equipment and the winding process and effectively avoid the problem of tail wire entanglement.
[0004] The technical solution adopted by the present invention is as follows: the present invention consists of a wire feeding module, a magnetic ring retaining clamp and a wire pulling module, the magnetic ring retaining clamp includes a retaining cylinder, a first clamping arm and a second clamping arm which respectively slide with the retaining cylinder and slide coaxially relative to each other on the retaining cylinder, a wire clamping module is further provided on either side of the first clamping arm or the second clamping arm, the wire clamping module includes a driving cylinder, a wire clamping linkage rod, a swing shaft and a wire clamping head, one end of the wire clamping linkage rod is rotatably connected to the output shaft of the driving cylinder, and the other end is fixedly connected to the swing shaft, the other end of the swing shaft is fixedly connected to the wire clamping head, and drives the wire clamping head to swing up and down, the wire feeding module is located above the wire clamping head and can slide back and forth along the sliding axis of the first clamping arm and the second clamping arm, the wire pulling module is located below the wire clamping head and can slide in a vertical direction.
[0005] Furthermore, the first clamping arm and the second clamping arm have the same structure and are mirror-imaged on the retaining cylinder, and both include a sliding connecting arm and a retaining clamping head. The driving cylinder is fixedly arranged on the sliding connecting arm on either side through a connecting block, and the output shaft is arranged vertically upward. A wire hiding groove is provided on the top of the retaining clamping head, and a retaining groove adapted to the processing magnetic ring is provided on the front end surface. The position of the wire clamping head corresponds to the wire hiding groove.
[0006] Furthermore, the wire clamping linkage rod includes a connecting seat, a first rotating pin, a vertical connecting rod, a second rotating pin and a transverse connecting rod. The connecting seat is fixedly arranged on the top of the output shaft, one end of the vertical connecting rod is connected to the connecting seat through the first rotating pin, and the other end is connected to the transverse connecting rod through the second rotating pin. The transverse connecting rod is fixedly connected to the swing shaft at one end away from the second rotating pin.
[0007] Furthermore, the magnetic ring retaining clamp also includes a retaining bracket, the retaining cylinder is fixedly arranged on the top of the retaining bracket, and a horizontal slide rail is arranged on the side end face of the retaining cylinder. The sliding connecting arm slides back and forth in the horizontal slide rail under the drive of the retaining cylinder, and a through hole is opened on the sliding connecting arm. The swing shaft is passed through the through hole and is parallel to the horizontal slide rail.
[0008] Furthermore, the wire feeding module includes a transverse cylinder, a vertical bracket fixedly connected to the output end of the transverse cylinder, and a wire feeding module and a wire module respectively arranged at the upper and lower ends of the vertical bracket. A first vertical cylinder is arranged on the top of the vertical bracket, and the wire feeding module slides with the vertical bracket through the first vertical cylinder. The wire feeding module includes a second vertical bracket, a second vertical cylinder fixedly arranged on the top of the second vertical bracket, a clamping cylinder sliding with the second vertical bracket through the second vertical cylinder, and a clamping head driven by the clamping cylinder. A wire guide tube is also arranged on the clamping cylinder directly above the clamping head.
[0009] Furthermore, the wire module includes a wire connection block, an upper wire tube and a lower wire tube separately arranged on the upper and lower end surfaces of the wire connection block, and the wire connection block is provided with a wire through hole adapted to the upper wire tube and the lower wire tube, and the upper wire tube, the lower wire tube and the lead tube are vertically coaxially arranged.
[0010] Furthermore, the wire module further includes a wire trimming cylinder and a wire trimming head driven by the wire trimming cylinder, and the wire trimming head is located between the upper wire tube and the lower wire tube.
[0011] Finally, the wire pulling module includes a vertically arranged wire pulling slide rod, a wire pulling slider slidingly cooperated with the wire pulling slide rod, and a wire pulling cylinder fixedly arranged on the wire pulling slider. A wire pulling clamp is arranged on the top of the wire pulling cylinder, and the wire pulling clamp and the wire clamping head are located on the same vertical plane.
[0012] Compared with the prior art, the beneficial effect of the present invention is as follows: the present invention provides a wire clamping module on the magnetic ring retaining fixture for fixing the magnetic ring, and through linkage with the wire feeding module, before winding the magnetic ring, that is, before the wire cutting head cuts the wire, the driving cylinder drives the wire clamping head to clamp the wire to the top of the retaining clamp and fix it, so that the tail wire will not be wound into the coil during the subsequent winding process of the equipment, thereby ensuring the winding quality and winding efficiency of the inductor and improving the yield rate of the equipment production. Therefore, the present invention can effectively simplify the overall structure of the winding equipment and the winding process, and effectively avoid the problem of tail wire winding. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0014] Figure 2 is a structural schematic diagram of the magnetic ring retaining fixture;
[0015] Figure 3 Schematic diagram of the exploded structure of the wire clamping module;
[0016] Figure 4 is a structural diagram of the wire feeding module;
[0017] Figure 5 Schematic diagram of the structure of the wire drawing module. DETAILED DESCRIPTION
[0018] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5As shown, the utility model consists of a wire feeding module 1, a magnetic ring retaining clamp 2 and a wire pulling module 3, the magnetic ring retaining clamp 2 includes a retaining cylinder 20, a first clamping arm and a second clamping arm that respectively slide with the retaining cylinder 20 and slide coaxially relative to each other on the retaining cylinder 20, and a wire clamping module is also provided on either side of the first clamping arm or the second clamping arm, the wire clamping module includes a driving cylinder 21, a wire clamping linkage rod 22, a swing shaft 23 and a wire clamping head 24, one end of the wire clamping linkage rod 22 is rotatably connected to the output shaft 25 of the driving cylinder 21, and the other end is fixedly connected to the swing shaft 23, the other end of the swing shaft 23 is fixedly connected to the wire clamping head 24, and drives the wire clamping head 24 to swing up and down, the wire feeding module 1 is located above the wire clamping head 24, and can slide back and forth along the sliding axis of the first clamping arm and the second clamping arm, the wire pulling module 3 is located below the wire clamping head 24, and can slide in a vertical direction.
[0019] In this embodiment, the first clamping arm and the second clamping arm have the same structure and are mirror-imaged on the retaining cylinder 20, both including a sliding connecting arm 26 and a retaining clamp 27. The driving cylinder 21 is fixedly arranged on the sliding connecting arm 26 on either side through a connecting block 28, and the output shaft 25 is arranged vertically upward. A wire hiding groove 29 is provided on the top of the retaining clamp 27, and a retaining groove 200 adapted to the processing magnetic ring is provided on the front end surface. The position of the wire clamping head 24 corresponds to the wire hiding groove 29. The wire clamping linkage rod 22 includes a connecting seat 201, a first rotating pin 202, a vertical connecting rod 203, a second rotating pin 204 and a transverse connecting rod 205. The connecting seat 201 is fixedly arranged on the top of the output shaft 25, one end of the vertical connecting rod 203 is connected to the connecting seat 201 through the first rotating pin 202, and the other end is connected to the transverse connecting rod 205 through the second rotating pin 204. The transverse connecting rod 205 is fixedly connected to the swing shaft 23 at one end away from the second rotating pin 204. The magnetic ring retaining fixture 2 also includes a retaining bracket 206, the retaining cylinder 20 is fixedly arranged on the top of the retaining bracket 206, and a horizontal slide rail 207 is arranged on the side end face of the retaining cylinder 20. The sliding connecting arm 26 slides back and forth in the horizontal slide rail 207 under the drive of the retaining cylinder 20, and a through hole 208 is opened on the sliding connecting arm 26. The swing shaft 23 is passed through the through hole 208 and is parallel to the horizontal slide rail 207.
[0020] In the present invention, the wire feeding module 1 includes a transverse cylinder 10, a vertical bracket 11 fixedly connected to the output end of the transverse cylinder 10, and a wire feeding module and a wire module respectively arranged at the upper and lower ends of the vertical bracket 11. A first vertical cylinder 12 is arranged on the top of the vertical bracket 11, and the wire feeding module slides with the vertical bracket 11 through the first vertical cylinder 12. The wire feeding module includes a second vertical bracket 13, a second vertical cylinder 14 fixedly arranged on the top of the second vertical bracket 13, a clamping cylinder 15 that slides with the second vertical bracket 13 through the second vertical cylinder 14, and a clamping head 16 driven by the clamping cylinder 15. A wire guide tube 17 is also provided on the clamping cylinder 15 at a position directly above the clamping head 16. The wire module includes a wire connection block 18, an upper wire conduit 19, and a lower wire conduit 100, which are separately arranged on the upper and lower end surfaces of the wire connection block 18. The wire connection block 18 is provided with a wire through-hole 101 adapted to accommodate the upper and lower wire conduits 19 and 100. The upper and lower wire conduits 19, 100, and the lead tube 17 are vertically coaxially arranged. The wire module also includes a trimming cylinder 102 and a trimming head 103 driven by the trimming cylinder 102. The trimming head 103 is located between the upper and lower wire conduits 19 and 100.
[0021] In the present utility model, the wire pulling module 3 includes a vertically arranged wire pulling slide rod 30, a wire pulling slider 31 slidingly cooperated with the wire pulling slide rod 30, and a wire pulling cylinder 32 fixedly arranged on the wire pulling slider 31. A wire pulling clamp 33 is provided on the top of the wire pulling cylinder 32, and the wire pulling clamp 33 and the wire clamping head 24 are located on the same vertical plane.
[0022] The present invention is applied to the automatic winding equipment of magnetic ring inductors. Before the automatic winding, the equipment will cut the conveyed wire according to the required winding length of the inductor. Therefore, during the winding process, the tail wire is easily wound into the coil, resulting in a decrease in the quality of the inductor winding. The present invention effectively avoids the problem of tail wire winding through the linkage between the wire feeding module 1, the wire clamping module and the wire pulling module 3. Specifically, when the magnetic ring is placed in the magnetic ring retaining clamp 2, the retaining cylinder 20 is started, driving the first clamping arm and the second clamping arm to retract inward, and the two sets of mirror-imaged retaining clamps 27 clamp the magnetic ring. At this time, the transverse cylinder moves the wire feeding module to the top of the magnetic ring and starts feeding the wire. When the wire passes through the magnetic ring to the position of the wire pulling clamp 33, , the wire pulling cylinder 32 starts and drives the wire pulling clamp 33 to clamp the wire end, and the wire pulling slide 30 drives the wire pulling slider 31 to move downward according to the winding length preset by the system. At this time, the clamping cylinder 15 starts and drives the clamping head 16 to clamp the top of the wire end, and the transverse cylinder 10 resets and pulls the wire to the bottom of the clamping head 24. The driving cylinder 21 starts, and the output shaft 25 extends upward. Under the drive of the wire clamping linkage rod 22, the clamping head 24 swings downward and pushes the wire end into the wire storage groove 29 for clamping. The wire cutting cylinder 102 starts and controls the wire cutting head 103 to cut the wire, and the winding equipment performs subsequent winding work. During the process, the wire clamping head 24 always clamps the tail wire, effectively avoiding the problem of tail wire entanglement. The first vertical cylinder 12 and the second vertical cylinder 14 play the role of fine-tuning alignment.
[0023] Finally, it should be emphasized that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various changes and modifications. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A magnetic ring retaining mechanism with a wire clamping function, comprising a wire feeding module (1), a magnetic ring retaining fixture (2) and a wire pulling module (3), wherein the magnetic ring retaining fixture (2) comprises a retaining cylinder (20), a first clamping arm and a second clamping arm respectively slidingly engaged with the retaining cylinder (20) and coaxially sliding relative to each other on the retaining cylinder (20), characterized in that: A wire clamping module is also provided on either side of the first clamping arm or the second clamping arm, and the wire clamping module includes a driving cylinder (21), a wire clamping linkage rod (22), a swing shaft (23) and a wire clamping head (24). One end of the wire clamping linkage rod (22) is rotatably connected to the output shaft (25) of the driving cylinder (21), and the other end is fixedly connected to the swing shaft (23). The other end of the swing shaft (23) is fixedly connected to the wire clamping head (24) and drives the wire clamping head (24) to swing up and down. The wire feeding module (1) is located above the wire clamping head (24) and can slide back and forth along the sliding axis of the first clamping arm and the second clamping arm. The wire pulling module (3) is located below the wire clamping head (24) and can slide in the vertical direction.
2. The magnetic ring retaining mechanism with a wire clamping function according to claim 1, characterized in that: The first clamping arm and the second clamping arm have the same structure and are mirror-imaged on the retaining cylinder (20), and both include a sliding connecting arm (26) and a retaining clamp (27). The driving cylinder (21) is fixedly arranged on the sliding connecting arm (26) on either side through a connecting block (28), and the output shaft (25) is arranged vertically upward. The top of the retaining clamp (27) is provided with a wire-hiding groove (29), and the front end surface is provided with a retaining groove (200) adapted to the processing magnetic ring. The position of the wire clamp (24) corresponds to the wire-hiding groove (29).
3. The magnetic ring retaining mechanism with a wire clamping function according to claim 2, characterized in that: The clamping linkage rod (22) comprises a connecting seat (201), a first rotating pin (202), a vertical connecting rod (203), a second rotating pin (204) and a transverse connecting rod (205); the connecting seat (201) is fixedly arranged on the top of the output shaft (25); one end of the vertical connecting rod (203) is connected to the connecting seat (201) via the first rotating pin (202), and the other end is connected to the transverse connecting rod (205) via the second rotating pin (204); the end of the transverse connecting rod (205) away from the second rotating pin (204) is fixedly connected to the swing shaft (23).
4. The magnetic ring retaining mechanism with a wire clamping function according to claim 3, characterized in that: The magnetic ring retaining fixture (2) further includes a retaining bracket (206), the retaining cylinder (20) is fixedly arranged on the top of the retaining bracket (206), a horizontal slide rail (207) is arranged on the side end face of the retaining cylinder (20), the sliding connecting arm (26) slides back and forth in the horizontal slide rail (207) under the drive of the retaining cylinder (20), a through hole (208) is opened on the sliding connecting arm (26), and the swing shaft (23) is passed through the through hole (208) and is parallel to the horizontal slide rail (207).
5. The magnetic ring retaining mechanism with a wire clamping function according to claim 1, characterized in that: The wire feeding module (1) includes a transverse cylinder (10), a vertical bracket (11) fixedly connected to the output end of the transverse cylinder (10), and a wire feeding module and a wire module respectively arranged at the upper and lower ends of the vertical bracket (11); a first vertical cylinder (12) is arranged on the top of the vertical bracket (11); the wire feeding module slides with the vertical bracket (11) through the first vertical cylinder (12); the wire feeding module includes a second vertical bracket (13), a second vertical cylinder (14) fixedly arranged on the top of the second vertical bracket (13), a clamping cylinder (15) slidingly matched with the second vertical bracket (13) through the second vertical cylinder (14), and a clamping head (16) driven by the clamping cylinder (15); a wire guide tube (17) is also arranged on the clamping cylinder (15) at a position directly above the clamping head (16).
6. The magnetic ring retaining mechanism with a wire clamping function according to claim 5, characterized in that: The wire module comprises a wire connection block (18), an upper wire tube (19) and a lower wire tube (100) separately arranged on the upper and lower end surfaces of the wire connection block (18), a wire through hole (101) adapted to the upper wire tube (19) and the lower wire tube (100) is opened on the wire connection block (18), and the upper wire tube (19), the lower wire tube (100) and the lead tube (17) are vertically coaxially arranged.
7. The magnetic ring retaining mechanism with a wire clamping function according to claim 6, characterized in that: The wire module further includes a wire cutting cylinder (102) and a wire cutting head (103) driven by the wire cutting cylinder (102), wherein the wire cutting head (103) is located between the upper wire tube (19) and the lower wire tube (100).
8. The magnetic ring retaining mechanism with a wire clamping function according to claim 1, characterized in that: The wire pulling module (3) includes a wire pulling slide bar (30) arranged vertically, a wire pulling slider (31) slidingly matched with the wire pulling slide bar (30), and a wire pulling cylinder (32) fixedly arranged on the wire pulling slider (31), and a wire pulling clamp (33) is arranged on the top of the wire pulling cylinder (32), and the wire pulling clamp (33) and the wire clamping head (24) are located on the same vertical plane.