Bus connecting wire clamp suitable for L-shaped arrangement of high-voltage bus of transformer substation

By designing a bus connection clamp suitable for L-shaped arrangement of high-voltage busbars in substations, an integrated wire clamp fixing plate and rotatable adjustment components are used to solve the problems of large number of bolts, reduced contact surfaces and high radio interference in the bus connection, and the flexibility and stability are improved.

CN223297208UActive Publication Date: 2025-09-02CAMCE WUHAN UNIV ENERGY CONSTR INVESTMENT (HUBEI) CO LTD
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Patent Information

Application Number
CN202422022303.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-09-02
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

In substations, the busbar is arranged in a non-linear shape due to geographical limitations, and the prior art lacks special adapter clamps, resulting in the problems of large number of bolts, reduced contact surfaces, and high radio interference during the connection process.

Method used

A bus connection wire clip suitable for L-shaped arrangement of high-voltage busbars in substations is designed, and an integrated wire clip fixing plate and mounting base plate are used, combining rotatable adjustment components and limiting parts to adjust the angle of the components, reduce bolt tightening contact surfaces and reduce radio interference.

Benefits of technology

Through the integrated design and rotatable adjustment components, the flexibility and stability of the bus connection are improved, contact surfaces and radio interference caused by bolt fastening are reduced, and connection reliability and electrical performance are improved.

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Abstract

The utility model discloses a bus connecting wire clamp suitable for transformer station high voltage bus L-shaped arrangement, comprising a mounting base plate, a lead crimping tube and a wire clamp fixing plate, the wire clamp fixing plate is arranged on two adjacent sides of the mounting base plate, the lead crimping tube is arranged on one side of the wire clamp fixing plate, and the lead crimping tube is arranged on the other side of the wire clamp fixing plate. The adjusting assembly is arranged between the rear end of the lead crimping pipe and the wire clamp fixing plate, the adjusting assembly comprises a rotating block and a connecting column, the connecting column and the rotating block are integrated, the limiting piece is arranged between the adjusting assembly and the wire clamp fixing plate, the limiting piece comprises a limiting column, and a limiting block is arranged on the outer side of the limiting column. According to the utility model, the wire clamp fixing plate and the mounting bottom plate are integrated, the part connected with the fastening bolt and the supporting insulator is reserved, the problem of a conductive contact surface between a common wire clamp and the mounting bottom plate is solved, and the angle of the wire pipe can be adjusted as required through the rotatable and adjustable wire pipe, so that the flexibility is improved.
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Description

Technical Field

[0001] The utility model relates to, but is not limited to, the technical field of busbar clamps, and in particular to a busbar connection clamp suitable for an L-shaped arrangement of high-voltage busbars in a transformer substation. Background Art

[0002] Currently, in substation projects, due to geographical restrictions, busbars in some newly built or expanded substations are not arranged in a straight line. This leads to problems in the selection of hardware during the connection of two busbar sections. However, there are no special adapter clamps available, and the corner connection of the two busbar sections is usually completed by combining ordinary 0 / 90 degree clamps with aluminum plates.

[0003] Due to the large number of components required for installation, a large number of bolts are required for fixing the components. These bolts are used for two clamps and one aluminum plate. Furthermore, the contact surface between the components is reduced due to the bolts. Furthermore, the bolts create many protruding points, resulting in high radio interference. Therefore, a busbar connection clamp suitable for L-shaped high-voltage busbar arrangements in substations was designed. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the defects of the prior art and provide a busbar connecting wire clamp suitable for L-shaped arrangement of high-voltage busbars in transformer substations.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0006] The utility model discloses a busbar connection clamp suitable for L-shaped arrangement of high-voltage busbars in substations, comprising a mounting base, a lead crimping tube and a clamp fixing plate, wherein the clamp fixing plates are arranged on two adjacent sides of the mounting base, and the lead crimping tube is arranged on one side of the clamp fixing plate;

[0007] An adjusting assembly is provided between the rear end of the lead crimping tube and the wire clamp fixing plate, the adjusting assembly comprising a rotating block and a connecting column, the connecting column and the rotating block being integral;

[0008] A limiting member is provided between the adjusting assembly and the wire clamp fixing plate. The limiting member includes a limiting column, and a limiting block is provided on the outer side of the limiting column.

[0009] As a preferred technical solution of the present invention, the mounting base plate and the wire clamp fixing plate are welded, and the top surfaces of the mounting base plate and the wire clamp fixing plate are L-shaped.

[0010] As an optimal technical solution of the present invention, a connecting groove adapted to the connecting column is provided at the rear end of the lead crimping tube, and the connecting column is plugged into the lead crimping tube through the connecting groove. A card slot is provided on the surface of the connecting column, and an elastic card block adapted to the card slot is provided on the inner wall of the connecting groove.

[0011] As a preferred technical solution of the present invention, a rotation groove adapted to the rotation block is opened on the outer side of the wire clamp fixing plate, and the rotation block is rotatably connected to the wire clamp fixing plate through the rotation groove.

[0012] As an optimal technical solution of the present invention, the interior of the wire clamp fixing plate and the rotating block are both provided with limiting holes adapted to the limiting column. The limiting column passes through the wire clamp fixing plate through the limiting hole, and the bottom end is plugged into the wire clamp fixing plate and passes through the rotating block.

[0013] As a preferred technical solution of the present invention, a limiting block is fixed on the outer side of the limiting column, a slot adapted to the limiting block is fixed on the inner side of the limiting hole, and the limiting block is made of elastic material.

[0014] As a preferred technical solution of the present invention, a C-shaped copper busbar is provided between the mounting base plate and the lead crimping tube.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0016] The utility model arranges the wire clamp fixing plate and the mounting base plate into an integrated form, retains the portion connected to the fastening bolts and the supporting insulator, eliminates the problem of conductive contact surface between the ordinary wire clamp and the mounting base plate, and adjusts the angle of the wire tube according to needs through the rotatable and adjustable wire tube, thereby improving flexibility and solving the problem that the contact surface is reduced when the components are fastened with bolts, and the radio interference is also higher due to the large number of protruding points caused by the bolt installation.

[0017] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the embodiments or the description of the prior art. Obviously, the drawings described below are merely illustrative, and those skilled in the art can, without inventive effort, derive other implementation drawings based on the provided drawings.

[0018] The structures, proportions, sizes, etc. illustrated in this specification are intended solely to complement the contents disclosed herein and to facilitate understanding and reading by persons familiar with the art. They are not intended to limit the conditions under which the present invention may be implemented and therefore have no substantive technical significance. Any structural modifications, changes in proportions, or adjustments in size, without affecting the efficacy and objectives of the present invention, shall remain within the scope of the technical contents disclosed herein. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the split structure of the utility model;

[0022] Figure 3 This is a schematic diagram of the structure of part A of the split structure diagram of the utility model;

[0023] In the figure: 1. Mounting base plate; 101. Rotating groove; 102. Limiting hole; 2. Lead crimping tube; 201. Connecting groove; 3. Wire clamp fixing plate; 4. Adjusting assembly; 401. Rotating block; 402. Connecting column; 403. Card slot; 5. Limiting piece; 501. Limiting column; 502. Limiting block; 6. C-shaped copper busbar. DETAILED DESCRIPTION

[0024] like Figure 1-3 As shown, the utility model provides a busbar connection clamp suitable for L-shaped arrangement of high-voltage busbars in substations, comprising a mounting base 1, a lead crimping tube 2 and a clamp fixing plate 3. The clamp fixing plate 3 is arranged on two adjacent sides of the mounting base 1, and the lead crimping tube 2 is arranged on one side of the clamp fixing plate 3.

[0025] The adjusting assembly 4 is arranged between the rear end of the lead crimping tube 2 and the wire clamp fixing plate 3. The adjusting assembly 4 includes a rotating block 401 and a connecting column 402. The connecting column 402 and the rotating block 401 are integrated;

[0026] The limiting member 5 is arranged between the adjustment component 4 and the wire clamp fixing plate 3. The limiting member 5 includes a limiting column 501. A limiting block 502 is arranged on the outer side of the limiting column 501.

[0027] Furthermore, in this embodiment, the mounting base plate 1 and the wire clamp fixing plate 3 are welded, and the top surfaces of the mounting base plate 1 and the wire clamp fixing plate 3 are L-shaped. The angle between the wire clamp fixing plate 3 and the mounting base plate 1 is set according to different angles before leaving the factory, and then welding is performed to obtain an integrated mounting base plate 1 and wire clamp fixing plate 3 assembly with different angles.

[0028] In this embodiment, a connecting groove 201 adapted to the connecting column 402 is provided at the rear end of the lead crimping tube 2, and the connecting column 402 is plugged into the lead crimping tube 2 through the connecting groove 201. A card slot 403 is provided on the surface of the connecting column 402, and an elastic card block adapted to the card slot 403 is provided on the inner wall of the connecting groove 201. The connecting column 402 is installed inside the rear end of the lead crimping tube 2 through the connecting groove 201, and the elastic card block cooperates with the card slot 403 to improve the firmness of the connection between the connecting column 402 and the lead crimping tube 2.

[0029] In this embodiment, a rotating groove 101 adapted to the rotating block 401 is opened on the outer side of the wire clamp fixing plate 3. The rotating block 401 is rotatably connected to the wire clamp fixing plate 3 through the rotating groove 101. The rotating block 401 adjusts the angle between the lead crimping tube 2 connected to it and the wire clamp fixing plate 3 through the rotating groove 101.

[0030] In this embodiment, the interior of the wire clamp fixing plate 3 and the rotating block 401 are both provided with a limiting hole 102 adapted to the limiting column 501. The limiting column 501 passes through the wire clamp fixing plate 3 through the limiting hole 102, and the bottom end is plugged into the wire clamp fixing plate 3 and passes through the rotating block 401. The limiting column 501 passes through the limiting hole 102 from the outer edge of the wire clamp fixing plate 3 to connect the rotating block 401 with the wire clamp fixing plate 3, and the extended end of the limiting column 501 is plugged into the interior of the wire clamp fixing plate 3 to fix the position.

[0031] In this embodiment, a limiting block 502 is fixed on the outer side of the limiting column 501, and a slot 403 adapted to the limiting block 502 is fixed on the inner side of the limiting hole 102. The limiting block 502 is made of elastic material. The limiting block 502 is stuck in the slot 403 in the upper limit hole 102 of the rotating block 401, thereby fixing the position of the rotating block 401 in the rotating groove 101.

[0032] In addition, the materials of the elastic block and the limiting block 502 need to be selected without affecting the conductivity.

[0033] In this embodiment, a C-shaped copper busbar is provided between the mounting base plate 1 and the lead crimping tube 2. The C-shaped copper busbar 6 is connected to the mounting base plate 1 and the lead crimping tube 2 by welding or by bolts and tinning, thereby ensuring the contact surface between the C-shaped copper busbar 6, the mounting base plate 1 and the lead crimping tube 2, and ensuring that the large current can be withstood without burning the wire clamp.

[0034] Specifically, the mounting base plate 1 is welded to the wire clamp fixing plate 3, and the transition angle is 90 degrees to 180 degrees, which can be customized according to actual requirements. It is made of single or multiple materials such as aluminum, aluminum alloy, copper, copper-aluminum, and steel, and can be integrated and customized according to actual wiring requirements. The number of lead crimping tubes 2 on the outside of the wire clamp fixing plate 3 can be customized into single-lead or multi-lead according to actual needs, and fastening bolts can be used on the mounting base plate 1;

[0035] Insert the rotating block 401 into the rear side of the lead crimping tube 2 through the connecting column 402, align the rotating block 401 with the rotating groove 101, and insert the rotating block 401 into the rotating groove 101 according to the required angle. Then, pass the limiting column 501 through the limiting hole 102 and the outer plate of the wire clamp fixing plate 3, penetrate the rotating block 401, and plug into the inner part of the wire clamp fixing plate 3. When passing through the rotating block 401, the limiting block 502 on the limiting column 501 is elastically snapped into the internal slot 403 of the rotating block 401 to limit the rotating block 401.

[0036] Taking into account that there are certain differences in the angle adjustment of the above-mentioned adjustment structure, when precise adjustment is required, pull out a part of the limit column 501, and ensure that the limit block 502 on the limit column 501 at this time exits the slot 403, and the front end of the limit column 501 remains in the rotating block 401, and the limit block 502 is squeezed into the limit hole 102 of the wire clamp fixing plate 3. Manually control the lead crimping tube 2 to rotate on the outer surface of the limit column 501 for secondary adjustment, and repeat the above-mentioned limiting action to improve the accuracy of the angle.

[0037] The components of the utility model, such as the mounting base plate 1, the lead crimping tube 2, the wire clamp fixing plate 3, the rotating block 401, the connecting column 402, the limiting member 5, the limiting column 501, the limiting block 502, and the C-shaped copper bus 6, are all universal standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.

[0038] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "two ends", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0039] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one such feature.

[0040] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0041] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A busbar connection clamp suitable for L-shaped arrangement of high-voltage busbars in substations, characterized in that: It comprises a mounting base plate (1), a lead wire crimping tube (2) and a wire clamp fixing plate (3), wherein the wire clamp fixing plate (3) is arranged on two adjacent sides of the mounting base plate (1), and the lead wire crimping tube (2) is arranged on one side of the wire clamp fixing plate (3); An adjusting assembly (4), the adjusting assembly (4) being arranged between the rear end of the lead crimping tube (2) and the wire clamp fixing plate (3), the adjusting assembly (4) comprising a rotating block (401) and a connecting column (402), the connecting column (402) and the rotating block (401) being integral; A limiting member (5), the limiting member (5) being arranged between the adjusting assembly (4) and the wire clamp fixing plate (3), the limiting member (5) comprising a limiting column (501), a limiting block (502) being arranged outside the limiting column (501).

2. A busbar connection clamp suitable for L-shaped arrangement of high-voltage busbars in a substation according to claim 1, characterized in that: The mounting base plate (1) and the wire clamp fixing plate (3) are welded, and the top surfaces of the mounting base plate (1) and the wire clamp fixing plate (3) are L-shaped.

3. A busbar connection clamp suitable for L-shaped arrangement of high-voltage busbars in a substation according to claim 1, characterized in that: The rear end of the lead wire crimping tube (2) is provided with a connecting groove (201) adapted to the connecting column (402); the connecting column (402) is plugged into the lead wire crimping tube (2) through the connecting groove (201); a clamping groove (403) is provided on the surface of the connecting column (402); and an elastic clamping block adapted to the clamping groove (403) is provided on the inner wall of the connecting groove (201).

4. A busbar connection clamp suitable for L-shaped arrangement of high-voltage busbars in a substation according to claim 3, characterized in that: A rotation groove (101) adapted to the rotation block (401) is provided on the outer side of the wire clamp fixing plate (3), and the rotation block (401) is rotationally connected to the wire clamp fixing plate (3) via the rotation groove (101).

5. A busbar connection clamp suitable for L-shaped arrangement of high-voltage busbars in a substation according to claim 4, characterized in that: The insides of the wire clamp fixing plate (3) and the rotating block (401) are both provided with a limiting hole (102) adapted to the limiting column (501); the limiting column (501) passes through the wire clamp fixing plate (3) through the limiting hole (102); the bottom end is plugged into the wire clamp fixing plate (3) and passes through the rotating block (401).

6. A busbar connection clamp suitable for L-shaped arrangement of high-voltage busbars in a substation according to claim 5, characterized in that: A limiting block (502) is fixed on the outside of the limiting column (501), a slot (403) adapted to the limiting block (502) is fixed on the inside of the limiting hole (102), and the limiting block (502) is made of elastic material.

7. A busbar connection clamp suitable for L-shaped arrangement of high-voltage busbars in a substation according to claim 1, characterized in that: A C-shaped copper busbar (6) is provided between the mounting base plate (1) and the lead crimping tube (2).