High-voltage line insulator replacement auxiliary equipment
By designing high-voltage line insulator replacement auxiliary equipment, using the combination of components such as positioning clamping plates and clamping plates, the problem of insulator sliding down during replacement is solved, and safe and efficient insulator replacement is achieved.
Patent Information
- Application Number
- CN202421928573.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-08-09
AI Technical Summary
During the movement of the existing high-voltage line insulator replacement device, the support plate cannot be fixed, causing the insulator to slip off easily, reducing safety and operating efficiency.
A high-voltage line insulator replacement auxiliary equipment is designed. Through the combination of components such as positioning card plates, clamping plates and rotating rollers, the insulators are firmly clamped and fixed, ensuring that they do not fall during movement.
It improves the safety and efficiency of the insulator replacement process, avoids the insulator slipping during movement, and enhances the adaptability and stability of the device.
Smart Images

Figure CN223297249U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of unloading devices, in particular to auxiliary equipment for replacing insulators of high-voltage lines. Background Art
[0002] The primary purpose of replacing insulators on high-voltage lines is to improve power supply reliability and ensure safe line operation. Insulators play a crucial role in high-voltage lines. Positioned between conductors and towers, they provide electrical insulation and mechanical support, ensuring safe and stable current transmission. However, over time, insulator performance may degrade due to contamination and aging, potentially posing safety risks. Therefore, regular insulator replacement is a key measure to maintain stable power system operation.
[0003] According to Chinese patent CN 105226562 B, a post insulator auxiliary replacement device and mounting structure are disclosed. When maintenance personnel replace or repair a faulty post insulator in a substation, they hang the hanging portion of the post insulator auxiliary replacement device on an angle steel plate, connect the limiting portion to an aluminum bar, and place the post insulator above the supporting portion. This allows the supporting portion to support the post insulator during replacement or repair, eliminating the need for manual gripping. This reduces workload and shortens replacement time.
[0004] In the aforementioned patent, a support plate is used to support the post insulator during replacement or removal, improving operator convenience. However, the support plate does not secure the post insulator. During movement of the device, the post insulator being removed or replaced above the support plate can easily slide off, reducing safety. To address this issue, we have provided an auxiliary device for replacing high-voltage line insulators. Utility Model Content
[0005] The purpose of the utility model is to provide an auxiliary device for replacing high-voltage line insulators to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned object, the present utility model provides the following technical solutions: A high-voltage line insulator replacement auxiliary device, comprising: a mounting plate;
[0007] An operating assembly is fixedly connected inside and outside the mounting plate; the operating assembly includes a receiving portion fixedly connected inside the mounting plate, the receiving portion is connected to a fixing portion, and a positioning portion is provided above the receiving portion.
[0008] Preferably, the receiving portion includes a movable groove opened on the front side of the mounting plate, the inner surface of the movable groove is rotatably connected to a reciprocating screw through a bearing, the outer wall of the reciprocating screw is threadedly connected to a sliding block, the right end of the reciprocating screw is fixedly connected to a rotating block, the sliding block passes through the movable groove front and back respectively and is fixedly connected to the mounting column, the bottom of the mounting column is fixedly connected to the receiving plate, and the top of the mounting column is hinged to a clamping plate.
[0009] Preferably, the fixing portion includes a fixing frame fixedly connected to the top of the mounting plate, the inner wall of the fixing frame is rotatably connected to a rotating roller via an axle rod, the outer wall of the rotating roller is fixedly connected to a pressure plate, a positioning groove is provided on the side of the rotating roller, a positioning rod is clamped on the inner surface of the positioning groove, a movable rod is fixedly connected to the side of the positioning rod away from the positioning groove, the right end of the movable rod passes through the fixing frame and is fixedly connected to the outer side of the fixing frame via a spring.
[0010] Preferably, the positioning part includes a fixing rod fixedly connected to the top of the mounting plate, the outer wall of the fixing rod is provided with an annular groove, the inner surface of the annular groove is rotatably connected to an annular block, the outer wall of the annular block is fixedly connected to the support rod, the top of the support rod is fixedly connected to a circular plate, the inner surface of the circular plate is fixedly connected to a limiting rod, the outer wall of the limiting rod is slidably connected to an adjusting plate, the top of the adjusting plate is fixedly connected to a positioning clamping plate, the top of the positioning clamping plate is fixedly connected to an ear plate, and the side of the ear plate is threadedly connected to a locking rod.
[0011] Preferably, the outer wall of the movable rod and the side surface of the fixing frame are arranged to be movably penetrated, and the positioning rod can be controlled to move by the movement of the movable rod.
[0012] Preferably, the outer end surface of the pressing plate is arranged to interfere with the outer surface of the clamping plate. The pressing plate can interfere with the clamping plate according to the angle adjustment of the clamping plate, thereby preventing the clamping plate from moving randomly.
[0013] Preferably, the number of the positioning clamps is set to two, and the two positioning clamps are respectively slidably connected to the outer wall of the limiting rod through an adjustment plate, and the device can be installed at a suitable crossarm position using the positioning clamps.
[0014] Compared with the prior art, the present invention provides an auxiliary device for replacing high-voltage line insulators, which has the following beneficial effects:
[0015] 1. This high-voltage line insulator replacement auxiliary equipment can be hung on the appropriate crossarm position through the positioning cards on both sides, which is convenient for insulator replacement. The distance between the positioning cards on both sides can be adjusted according to the crossbar situation, and the positioning cards on both sides can be fixed in position using the locking rod to prevent the device from falling.
[0016] 2. This auxiliary equipment for replacing insulators on high-voltage lines rotates the reciprocating screw by rotating the rotating block, so that the sliding blocks on both sides of the outer wall move in both directions. The bearing position is adjusted according to the condition of the insulator, and the insulator is supported and fixed by the bearing plate and the clamping plate. This makes it easy to disassemble the insulator and prevent the insulator from shaking and falling during operation. At the same time, the clamping plate is hinged to the top of the mounting column, which facilitates the angle adjustment of the clamping plate according to the condition of the insulator, thereby improving adaptability.
[0017] 3. The auxiliary equipment for replacing insulators of high-voltage lines can fix the position of the clamping plate by rotating the pressure plate through the rotating roller to resist the outer wall of the clamping plate, thereby preventing the clamping plate from moving. At the same time, the positioning rod is pulled by the movable rod to make the positioning rod away from the positioning groove, which facilitates the rotation of the rotating roller. The movable rod is reset by the elasticity of the spring, and the movable rod drives the positioning rod to reset and is inserted into the corresponding positioning groove to fix the rotating roller, thereby preventing the pressure plate from rotating arbitrarily and affecting the fixation of the clamping plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a structural diagram of the receiving portion of the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the fixing part of the utility model;
[0021] Figure 4 This is a schematic structural diagram of the positioning part of the utility model.
[0022] In the figure: mounting plate 1, operating component 2, receiving part 21, movable groove 211, reciprocating screw 212, rotating block 213, sliding block 214, mounting column 215, receiving plate 216, clamping plate 217, fixing part 22, fixing frame 221, shaft 222, rotating roller 223, movable rod 224, positioning rod 225, positioning groove 226, spring 227, pressure plate 228, positioning part 23, fixing rod 231, annular groove 232, annular block 233, support rod 234, circular plate 235, limiting rod 236, adjusting plate 237, positioning clamping plate 238, ear plate 239, locking rod 230. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0025] Example 1
[0026] The utility model provides a high-voltage line insulator replacement auxiliary device, such as Figures 1 to 4 Shown: A high-voltage line insulator replacement auxiliary device, comprising: a mounting plate 1;
[0027] The operating assembly 2 is fixedly connected inside and outside the mounting plate 1 ; the operating assembly 2 includes a receiving portion 21 fixedly connected to the inside of the mounting plate 1 , the receiving portion 21 is connected to a fixing portion 22 , and a positioning portion 23 is provided above the receiving portion 21 .
[0028] The receiving portion 21 includes a movable groove 211 opened on the front side of the mounting plate 1. The inner surface of the movable groove 211 is rotatably connected to a reciprocating screw 212 through a bearing. The outer wall of the reciprocating screw 212 is threadedly connected to a sliding block 214. The right end of the reciprocating screw 212 is fixedly connected to a rotating block 213. The sliding block 214 passes through the movable groove 211 in front and back and is fixedly connected to a mounting column 215. The bottom of the mounting column 215 is fixedly connected to a receiving plate 216, and the top of the mounting column 215 is hinged to a clamping plate 217.
[0029] In this embodiment, the number of the supporting plates 216 and the clamping plates 217 is set to four, and each is in a group of two, and is arranged on the front and rear sides of the sliding block 214. The two groups of insulators can be placed by the front and rear side receiving plates, and fixed by the clamping plates to prevent them from falling.
[0030] Example 2
[0031] On the basis of Example 1, the auxiliary equipment for replacing high-voltage line insulators provided by the present invention is as follows: Figures 1 to 4As shown: the fixing part 22 includes a fixing frame 221 fixedly connected to the top of the mounting plate 1, the inner wall of the fixing frame 221 is rotatably connected to a rotating roller 223 through an axis rod 222, the outer wall of the rotating roller 223 is fixedly connected to a pressure plate 228, and a positioning groove 226 is provided on the side of the rotating roller 223, and a positioning rod 225 is clamped on the inner surface of the positioning groove 226, and a movable rod 224 is fixedly connected to the side of the positioning rod 225 away from the positioning groove 226, and the right end of the movable rod 224 passes through the fixing frame 221 and is fixedly connected to the outer side of the fixing frame 221 through a spring 227.
[0032] In this embodiment, the outer wall of the movable rod 224 and the side surface of the fixing frame 221 are movably connected to each other, and the movement of the positioning rod 225 can be controlled by the movement of the movable rod 224 .
[0033] Furthermore, the outer end surface of the pressing plate 228 is configured to interfere with the outer surface of the clamping plate 217. The pressing plate 228 can interfere with the clamping plate 217 according to the angle adjustment of the clamping plate 217, thereby preventing the clamping plate 217 from moving randomly.
[0034] Example 3
[0035] On the basis of Example 1, the auxiliary equipment for replacing high-voltage line insulators provided by the present invention is as follows: Figures 1 to 4 As shown: the positioning portion 23 includes a fixing rod 231 fixedly connected to the top of the mounting plate 1, an annular groove 232 is provided on the outer wall of the fixing rod 231, an annular block 233 is rotatably connected to the inner surface of the annular groove 232, the outer wall of the annular block 233 is fixedly connected to the support rod 234, the top of the support rod 234 is fixedly connected to the circular plate 235, the inner surface of the circular plate 235 is fixedly connected to the limiting rod 236, the outer wall of the limiting rod 236 is slidably connected to the adjusting plate 237, the top of the adjusting plate 237 is fixedly connected to the positioning card plate 238, the top of the positioning card plate 238 is fixedly connected to the ear plate 239, and the side of the ear plate 239 is threadedly connected to the locking rod 230.
[0036] In this embodiment, the number of positioning clamps 238 is set to two, and the two positioning clamps 238 are respectively slidably connected to the outer wall of the limit rod 236 through the adjustment plate 237. The positioning clamps 238 can be used to install the device at a suitable crossarm position.
[0037] In actual operation, when this device is used, a new insulator is placed on top of the side support plate 216, and the pressure plate 228 is rotated by rotating the roller 223 to resist the outer wall of the clamping plate 217, so that the clamping plate 217 is clamped on top of the insulator, thereby completing the fixation of the insulator.
[0038] By adjusting the spacing between the positioning plates 238 on both sides according to the crossbar situation, and using the locking rod 230 to fix the positioning plates 238 on both sides, the device can be hung at a suitable crossarm position to facilitate the replacement of the insulator; the old insulator is fixed by the other side bearing plate 216 to facilitate disassembly; the mounting plate 1 is rotated to move the new insulator to the location where it needs to be installed for installation. At this time, the positioning rod 225 is pulled by the movable rod 224 to move the positioning rod 225 away from the positioning groove 226, and the rotating roller 223 is used to drive the pressure plate 228 to rotate, so that the clamping plate 217 can be controlled to move away from the insulator, and the insulator can be easily detached from the device.
[0039] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.
Claims
1. A high-voltage line insulator replacement auxiliary device, comprising: Mounting plate (1); The invention is characterized in that an operating assembly (2) is fixedly connected inside and outside the mounting plate (1); the operating assembly (2) comprises a receiving portion (21) fixedly connected inside the mounting plate (1), the receiving portion (21) is connected to a fixing portion (22), and a positioning portion (23) is provided above the receiving portion (21).
2. The high-voltage line insulator replacement auxiliary device according to claim 1, characterized in that: The receiving portion (21) includes a movable groove (211) provided on the front face of the mounting plate (1); the inner surface of the movable groove (211) is rotatably connected to a reciprocating screw (212) via a bearing; the outer wall of the reciprocating screw (212) is threadedly connected to a sliding block (214); the right end of the reciprocating screw (212) is fixedly connected to a rotating block (213); the sliding block (214) passes through the movable groove (211) at the front and rear, respectively, and is fixedly connected to a mounting column (215); the bottom of the mounting column (215) is fixedly connected to a receiving plate (216); and the top of the mounting column (215) is hingedly connected to a clamping plate (217).
3. The high-voltage line insulator replacement auxiliary device according to claim 1, characterized in that: The fixing portion (22) includes a fixing frame (221) fixedly connected to the top of the mounting plate (1); the inner wall of the fixing frame (221) is rotatably connected to a rotating roller (223) via a shaft (222); the outer wall of the rotating roller (223) is fixedly connected to a pressure plate (228); a positioning groove (226) is provided on the side of the rotating roller (223); a positioning rod (225) is clamped on the inner surface of the positioning groove (226); a movable rod (224) is fixedly connected to the side of the positioning rod (225) away from the positioning groove (226); the right end of the movable rod (224) passes through the fixing frame (221) and is fixedly connected to the outer side of the fixing frame (221) via a spring (227).
4. The high-voltage line insulator replacement auxiliary device according to claim 1, characterized in that: The positioning portion (23) includes a fixing rod (231) fixedly connected to the top of the mounting plate (1); an annular groove (232) is provided on the outer wall of the fixing rod (231); an annular block (233) is rotatably connected to the inner surface of the annular groove (232); an outer wall of the annular block (233) is fixedly connected to a support rod (234); a circular plate (235) is fixedly connected to the top of the support rod (234); a limiting rod (236) is fixedly connected to the inner surface of the circular plate (235); an adjusting plate (237) is slidably connected to the outer wall of the limiting rod (236); a positioning clamping plate (238) is fixedly connected to the top of the positioning clamping plate (238); an ear plate (239) is fixedly connected to the top of the ear plate (239); a locking rod (230) is threadedly connected to the side surface of the ear plate (239).
5. The high-voltage line insulator replacement auxiliary device according to claim 3, characterized in that: The outer wall of the movable rod (224) and the side surface of the fixing frame (221) are arranged to be movable and penetrated.
6. The high-voltage line insulator replacement auxiliary device according to claim 3, characterized in that: The outer end surface of the pressing plate (228) is arranged to be in contact with the outer surface of the clamping plate (217).
7. The high-voltage line insulator replacement auxiliary device according to claim 4, characterized in that: The number of the positioning clamping plates (238) is set to two, and the two positioning clamping plates (238) are respectively slidably connected to the outer wall of the limiting rod (236) through the adjustment plate (237).
Citation Information
Patent Citations
An auxiliary replacement device and installation structure for post insulators
CN105226562B