PCB surface mounting equipment

By introducing a mobile mechanism and an automatic clamping system into the PCB patch equipment, the low production efficiency and safety hazards caused by manual positioning plates are solved, and efficient and safe PCB board clamping and welding are achieved.

CN223297800UActive Publication Date: 2025-09-02HUIZHOU HUANGJIA TECH CO LTD
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Patent Information

Application Number
CN202422168853.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-09-02
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

Existing PCB patch equipment requires manual operation of positioning plates in large-scale production, resulting in low production efficiency, increased labor costs, and safety hazards.

Method used

The driving member in the moving mechanism drives the driven gear to rotate, and the relative movement of the clamp is achieved through the threaded sleeve and the threaded rod, automatically clamping the PCB board, and accurately positioning and welding are combined with longitudinal and lateral moving components.

Benefits of technology

It improves the clamping efficiency and production accuracy of PCB boards, reduces labor intensity, and avoids the safety risks brought by manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses PCB surface mounting equipment, which comprises a bearing plate, a placing groove, a clamping plate, a moving mechanism, a fixing frame, a longitudinal moving assembly, a transverse moving assembly, an electric push rod and a welding head, the placing groove is formed in the top of the bearing plate, two sets of clamping plates are symmetrically installed in the placing groove in a sliding mode, and a moving mechanism for moving the positions of the two sets of clamping plates is arranged at the bottom of the bearing plate; a driving piece in the moving mechanism drives two sets of driven gears to rotate, so that the two sets of driven gears drive threaded sleeves inside the driven gears to rotate, then threaded rods inside the driven gears are driven to rotate through the threaded sleeves, clamping plates fixedly connected with one ends of the two sets of threaded rods move relatively, and the two sets of clamping plates are matched to clamp and fix a PCB; the PCB clamping device has the advantages that the PCB can be clamped conveniently and quickly, the production efficiency can be remarkably improved, the precision is ensured, and the labor intensity is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of PCB mounting, in particular to a PCB surface mounting device. Background Art

[0002] PCB board, also known as printed circuit board or printed circuit in Chinese, is an important electronic component. It is the support body of electronic components and the provider of electrical connections for electronic components. Because it is printed using electronic printing technology, it is called a "printed" circuit board. When mounting PCB boards, printed solder paste needs to be soldered to the surface of the PCB board for easy use later.

[0003] For example, a PCB patch welding device (Announcement No.: CN219684253U) includes a welding table, the upper surface of the welding table is provided with four mounting holes in a rectangular array, and the upper surface of the welding table is welded with four stable support plates in a rectangular array. In the above scheme, the welding device is provided with a stable support plate, a mounting rod, a connecting plate, a mounting plate and a telescopic assembly. When welding is required at different positions of the PCB board to be welded, it is only necessary to start the electric hydraulic rod inside the telescopic assembly. Then the electric hydraulic rod will drive the connecting plate to move on the surface of the mounting rod through the mounting ring until the laser welding head is moved to the position required for the work. Because the laser welding head is connected to the connecting plate through the mounting plate, the movement of the connecting plate can drive the movement of the laser welding head. Because the electric hydraulic rod has the function of automatic telescopic movement, it can save the time required for welding, thereby improving the welding efficiency of the device.

[0004] Based on the search of the above patents and in combination with the equipment in the prior art, it was found that when using the above equipment, manual pushing of the positioning plates in the two sets of positioning devices is required, and the positioning plates are driven by the telescopic rod and the return spring to press and fix the PCB board. Manual operation requires time and effort to accurately control the movement and pressing force of the positioning plates. Especially in a large-scale production environment, this manual operation will greatly reduce production efficiency and increase labor costs. In addition, during the operation, workers need to directly contact the mechanical equipment and the PCB board. If the operation is improper or the equipment fails, safety accidents such as pinching and scratching are likely to occur. Therefore, we need to propose a PCB surface mounting device. Utility Model Content

[0005] The purpose of the present utility model is to provide a PCB surface mounting device, in which a driving member in a moving mechanism drives two sets of driven gears to rotate, so that the two sets of driven gears drive their internal threaded sleeves to rotate, and then the threaded sleeves drive their internal threaded rods to rotate, so that the clamping plates fixed at one end of the two sets of threaded rods move relative to each other, and the two sets of clamping plates cooperate to clamp and fix the PCB board, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A PCB surface mounting device includes a carrier plate, a placement slot, a clamping plate, a moving mechanism, a fixing frame, a longitudinal moving component, a transverse moving component, an electric push rod, and a welding head;

[0008] The placement slot is opened on the top of the supporting plate, and two sets of clamping plates are symmetrically slidably installed inside the placement slot. The bottom of the supporting plate is provided with a moving mechanism for moving the positions of the two sets of clamping plates;

[0009] A fixing frame is fixedly installed on one side of the supporting plate, a longitudinal moving component is fixedly installed on the inner top of the fixing frame, a transverse moving component is installed at the bottom of the moving end of the longitudinal moving component, and a welding mechanism is installed at the bottom of the moving end of the transverse moving component.

[0010] The moving mechanism includes two groups of threaded sleeves, which are symmetrically mounted on the inner walls of the placement groove on both sides. The interiors of the two groups of threaded sleeves are threadedly connected with threaded rods, and the opposite ends of the two groups of threaded rods are fixedly connected to one side of the two groups of splints respectively. The outer walls of the threaded sleeves are fixedly sleeved with driven gears, and the bottoms of the two groups of driven gears are engaged with driving parts.

[0011] The driving member includes a dual-axis motor, which is installed in the center of the bottom of the supporting plate. One end of the two output shafts of the dual-axis motor is fixedly connected to a rotating rod, and the opposite ends of the two groups of rotating rods are fixedly sleeved with driving gears, and the two groups of driving gears are respectively engaged with the two groups of driven gears.

[0012] Preferably, the inner bottom of the carrier plate at both ends of the placement groove is provided with an avoidance groove, and the mutually meshing driven gear and driving gear are both located inside the avoidance groove on the same side.

[0013] Preferably, a mounting slot is provided at the bottom of the supporting plate, the dual-axis motor is fixedly embedded in the center of the mounting slot, and the two sets of rotating rods are both rotatably arranged in the interior of the mounting slot.

[0014] Preferably, the outer walls of the two groups of rotating rods are rotatably sleeved with two groups of supporting sleeves, and the outer walls of the supporting sleeves are fixedly embedded in the interior of the installation groove.

[0015] The welding mechanism includes an electric push rod, which is fixedly installed on the moving end of the transverse moving component, and the bottom of the piston rod of the electric push rod is fixedly connected with a welding head.

[0016] Preferably, the dual-axis motor is configured as a forward and reverse dual-axis motor, the motors in the longitudinal moving component and the transverse moving component are both configured as forward and reverse stepping motors, and the electric push rod is configured as a stepping electric push rod.

[0017] Preferably, both inner walls of the placement groove are provided with limiting sliding grooves, both end portions of the splint are fixedly connected with limiting sliders, and one end of the two groups of limiting sliders are respectively slidably connected to the inside of the two groups of limiting sliding grooves.

[0018] Preferably, the bottom of the splint is slidably connected to the inner bottom of the placement groove, the top of the splint and the top of the bearing plate are located on the same horizontal line, and a protective pad is fixedly bonded to one side of the splint.

[0019] Compared with the prior art, the beneficial effects of the present invention are:

[0020] The utility model drives two sets of driven gears to rotate by a driving member in a moving mechanism, so that the two sets of driven gears drive internal threaded sleeves thereof to rotate, and further drive internal threaded rods thereof to rotate through the threaded sleeves, so that the clamping plates fixedly connected at one end of the two sets of threaded rods move relative to each other. The two sets of clamping plates cooperate to clamp and fix the PCB board, which has the advantages of convenient and quick clamping of the PCB board, can significantly improve production efficiency, ensure precision, and reduce labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model from a side view;

[0022] Figure 2 This is a schematic structural diagram of a cross-section of the load-bearing plate of the present invention;

[0023] Figure 3 This is a schematic diagram of the structure inside the load-bearing plate of the utility model;

[0024] Figure 4 It is a structural schematic diagram of the moving mechanism and the carrying plate of the utility model.

[0025] In the figure: 1. Carrying plate; 2. Placement groove; 3. Clamp; 4. Moving mechanism; 41. Threaded sleeve; 42. Threaded rod; 43. Driven gear; 44. Driving member; 441. Dual-axis motor; 442. Rotating rod; 443. Driving gear; 444. Support sleeve; 5. Fixed frame; 6. Longitudinal moving component; 7. Horizontal moving component; 8. Electric push rod; 9. Welding head; 10. Limit slide; 11. Avoidance groove; 12. Mounting groove; 13. Limit slider. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] See also Figure 1-4 , the utility model provides a technical solution:

[0028] A PCB surface mounting device includes a carrier plate 1, a placement slot 2, a clamping plate 3, a moving mechanism 4, a fixing frame 5, a longitudinal moving component 6, a transverse moving component 7, an electric push rod 8, and a welding head 9;

[0029] The placement slot 2 is opened on the top of the supporting plate 1. Two sets of clamping plates 3 are symmetrically slidably installed inside the placement slot 2. The bottom of the supporting plate 1 is provided with a moving mechanism 4 for moving the positions of the two sets of clamping plates 3.

[0030] A fixing frame 5 is fixedly installed on one side of the supporting plate 1, a longitudinal moving component 6 is fixedly installed on the inner top of the fixing frame 5, a transverse moving component 7 is installed at the bottom of the moving end of the longitudinal moving component 6, and a welding mechanism is installed at the bottom of the moving end of the transverse moving component 7.

[0031] In this embodiment, if Figure 2 and Figure 4 As shown, the moving mechanism 4 includes two groups of threaded sleeves 41, and the two groups of threaded sleeves 41 are symmetrically mounted on the inner walls of the placement groove 2 on both sides. The interior of the two groups of threaded sleeves 41 are threadedly connected with threaded rods 42, and the opposite ends of the two groups of threaded rods 42 are fixedly connected to one side of the two groups of clamps 3 respectively. The outer wall of the threaded sleeve 41 is fixedly sleeved with a driven gear 43, and the bottom of the two groups of driven gears 43 are engaged with a driving member 44, which is convenient for driving the two groups of driven gears 43 to rotate through the driving member 44, so that the two groups of driven gears 43 drive the internal threaded sleeves 41 to rotate, and then drive the internal threaded rods 42 to rotate through the threaded sleeves 41, so that the clamps 3 fixedly connected at one end of the two groups of threaded rods 42 move relative to each other, and the PCB board is clamped and fixed by the cooperation of the two groups of clamps 3.

[0032] Further, such as Figure 4As shown, the driving member 44 includes a dual-axis motor 441, which is installed in the center of the bottom of the supporting plate 1. One end of the two output shafts of the dual-axis motor 441 is fixedly connected to a rotating rod 442, and the opposite ends of the two groups of rotating rods 442 are fixedly sleeved with driving gears 443. The two groups of driving gears 443 are respectively engaged with the two groups of driven gears 43, so that the two output shafts of the dual-axis motor 441 can respectively drive the connected rotating rods 442 to rotate, so that the driving gears 443 on the two groups of rotating rods 442 are respectively engaged with the two groups of driven gears 43.

[0033] Further, such as Figure 3 and Figure 4 As shown, the inner bottom of the carrier plate 1 at both ends of the placement groove 2 is provided with an avoidance groove 11, and the mutually meshing driven gear 43 and the driving gear 443 are both located inside the avoidance groove 11 on the same side, so that the mutually meshing driven gear 43 and the driving gear 443 can avoid each other through the avoidance groove 11.

[0034] Further, such as Figure 4 As shown, a mounting groove 12 is provided at the bottom of the supporting plate 1, and the dual-axis motor 441 is fixedly embedded in the center of the mounting groove 12. The two sets of rotating rods 442 are both rotatably arranged inside the mounting groove 12, so as to provide installation space for the dual-axis motor 441 and the two sets of rotating rods 442 through the mounting groove 12.

[0035] Preferably, Figure 4 As shown, the outer walls of the two groups of rotating rods 442 are rotatably sleeved with two groups of supporting sleeves 444, and the outer walls of the supporting sleeves 444 are fixedly embedded in the interior of the installation groove 12, so as to facilitate auxiliary support of the rotating rods 442 through the supporting sleeves 444.

[0036] In this embodiment, if Figure 1 As shown, the welding mechanism includes an electric push rod 8, which is fixedly mounted on the moving end of the transverse moving component 7. The bottom of the piston rod of the electric push rod 8 is fixedly connected to a welding head 9, which facilitates the electric push rod 8 to drive the welding head 9 to descend for welding the PCB board.

[0037] Preferably, the dual-axis motor 441 is configured as a forward and reverse dual-axis motor, the motors in the longitudinal moving component 6 and the transverse moving component 7 are both configured as forward and reverse stepping motors, and the electric push rod 8 is configured as a stepping electric push rod.

[0038] Further, such as Figure 2 、 Figure 3 and Figure 4As shown, limiting grooves 10 are provided on the inner walls of both sides of the placement groove 2, and the end portions of the splint 3 are fixedly connected to limiting sliders 13. One end of the two groups of limiting sliders 13 are respectively slidably connected to the inside of the two groups of limiting grooves 10, so that the limiting grooves 10 and the limiting sliders 13 can cooperate to limit the movement of the splint 3, so that the splint 3 can only move in a straight line.

[0039] Preferably, Figure 1 and Figure 2 As shown, the bottom of the splint 3 is slidably connected to the inner bottom of the placement groove 2, the top of the splint 3 is located on the same horizontal line as the top of the supporting plate 1, and a protective pad is fixedly bonded to one side of the splint 3.

[0040] Working principle: When the present invention is used, the PCB board is placed in the placement slot 2, and the two output shafts of the dual-axis motor 441 in the driving member 44 respectively drive the connected rotating rod 442 to rotate, so that the driving gears 443 on the two sets of rotating rods 442 are respectively engaged with the two sets of driven gears 43, so that the two sets of driven gears 43 drive the threaded sleeves 41 fixedly installed inside to rotate, and then drive the internal threaded rods 42 to rotate through the threaded sleeves 41, so that the splints 3 fixedly connected at one end of the two sets of threaded rods 42 move linearly under the cooperation of the limiting slide groove 10 and the limiting slider 13, and the PCB board is clamped and fixed by the relative movement of the two sets of splints 3, and the welding mechanism is moved and adjusted by the cooperation of the longitudinal moving component 6 and the transverse moving component 7, and the PCB board is welded by the welding mechanism.

[0041] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A PCB surface mounting device, comprising a carrier plate (1), characterized in that: It also includes a placement slot (2), a clamping plate (3), a moving mechanism (4), a fixing frame (5), a longitudinal moving component (6), a transverse moving component (7), an electric push rod (8) and a welding head (9); The placement groove (2) is provided on the top of the carrier plate (1), two groups of clamping plates (3) are symmetrically and slidably installed inside the placement groove (2), and a moving mechanism (4) for moving the positions of the two groups of clamping plates (3) is provided at the bottom of the carrier plate (1); A fixing frame (5) is fixedly mounted on one side of the carrier plate (1), a longitudinal moving assembly (6) is fixedly mounted on the inner top of the fixing frame (5), a transverse moving assembly (7) is mounted on the bottom of the moving end of the longitudinal moving assembly (6), and a welding mechanism is mounted on the bottom of the moving end of the transverse moving assembly (7).

2. The PCB surface mounting device according to claim 1, wherein: The moving mechanism (4) includes two sets of threaded sleeves (41); The two groups of threaded sleeves (41) are symmetrically mounted on the inner walls of the placement groove (2) for rotation. The interiors of the two groups of threaded sleeves (41) are threadedly connected with threaded rods (42). The opposite ends of the two groups of threaded rods (42) are fixedly connected to one side of the two groups of clamping plates (3). The outer walls of the threaded sleeves (41) are fixedly sleeved with driven gears (43). The bottoms of the two groups of driven gears (43) are meshed with driving members (44).

3. The PCB surface mounting device according to claim 2, wherein: The driving member (44) includes a dual-axis motor (441); The dual-axis motor (441) is installed at the center of the bottom of the carrier plate (1), one end of each of the two output shafts of the dual-axis motor (441) is fixedly connected to a rotating rod (442), and the opposite ends of the two sets of rotating rods (442) are fixedly sleeved with driving gears (443), and the two sets of driving gears (443) are respectively engaged with the two sets of driven gears (43).

4. The PCB surface mounting device according to claim 3, wherein: The inner bottom of the carrier plate (1) at both ends of the placement groove (2) is provided with an avoidance groove (11), and the mutually meshing driven gear (43) and the driving gear (443) are both located inside the avoidance groove (11) on the same side.

5. The PCB surface mounting device according to claim 4, characterized in that: The bottom of the carrier plate (1) is provided with a mounting groove (12), the dual-axis motor (441) is fixedly embedded in the center of the mounting groove (12), and the two sets of rotating rods (442) are both rotatably arranged inside the mounting groove (12).

6. The PCB surface mounting device according to claim 5, characterized in that: The outer walls of the two groups of rotating rods (442) are both rotatably sleeved with two groups of supporting sleeves (444), and the outer walls of the supporting sleeves (444) are fixedly embedded in the interior of the installation groove (12).

7. The PCB surface mounting device according to claim 6, characterized in that: The welding mechanism includes an electric push rod (8); The electric push rod (8) is fixedly mounted on the moving end of the transverse moving assembly (7), and the bottom of the piston rod of the electric push rod (8) is fixedly connected with a welding head (9).

8. The PCB surface mounting device according to claim 7, characterized in that: The dual-axis motor (441) is configured as a forward-reversing dual-axis motor, the motors in the longitudinal moving assembly (6) and the transverse moving assembly (7) are both configured as forward-reversing stepping motors, and the electric push rod (8) is configured as a stepping electric push rod.

9. The PCB surface mounting device according to claim 1, wherein: The inner walls on both sides of the placement groove (2) are provided with limiting sliding grooves (10), and the end portions of the two ends of the clamping plate (3) are fixedly connected to limiting sliders (13), and one end of the two groups of limiting sliders (13) are respectively slidably connected to the inside of the two groups of limiting sliding grooves (10).

10. The PCB surface mounting device according to claim 1, characterized in that: The bottom of the splint (3) is slidably connected to the inner bottom of the placement groove (2), the top of the splint (3) and the top of the bearing plate (1) are located on the same horizontal line, and a protective pad is fixedly bonded to one side of the splint (3).

Citation Information

Patent Citations

  • Welding device for PCB paster

    CN219684253U