Mounting and pasting mechanism with automatic overturning and buckling functions

Abstract

The utility model discloses a mounting and pasting mechanism with automatic overturning and buckling, which comprises a buckling mechanism arranged on a machine table main body, two X-axis sliding blocks arranged on an X-axis guide rail, two Y-axis sliding blocks arranged on a Y-axis guide rail, and two Y-axis sliding blocks arranged on a Y-axis guide rail, and the buckling mechanism is composed of a buckling line body, a material conveying line body arranged below the buckling line body in a staggered manner and used for conveying plates to be pasted. A mounting head is arranged at the bottom of each X-axis sliding block, Z-axis guide rails used for front-back displacement of the X-axis sliding blocks are arranged at the two ends of each X-axis guide rail, each mounting head is of a two-section type chuck structure, and the top of each chuck rotates in the plane direction through a fine adjustment air cylinder. According to the utility model, the problems of lack of automatic and angle fine-tuning type processing of small-sized wires and poor consistency of processing quality in the prior art are solved.

Description

Technical Field

[0001] The utility model relates to the field of component processing and manufacturing, in particular to a mounting mechanism with automatic flipping and buckling functions. Background Art

[0002] Conventional technology, particularly for smaller, lighter wire components, primarily relies on high-precision placement equipment or manual post-assembly. For example, the radio frequency (RF) wires in mobile phones are not only small but also flexible, with the exception of the metal contacts at each end. Furthermore, they are often installed at an angle within the circuit. Therefore, assembly equipment must not only be capable of linear placement but also handle angled placement.

[0003] In view of this, in order to solve the current demand for automated, efficient, and high-quality placement of such small wires and leads on circuits, this technical solution proposes a placement mechanism with automatic flipping and buckling. On a substrate with high-automatic placement characteristics, it also has optimized placement features such as fine-tuning of angles and straightening of wires. It does not require manual intervention, has a simple structure, and has high consistency in processing quality. Utility Model Content

[0004] The technical solution of this utility model aims to solve, at least to a certain extent, one of the technical problems in the related art. To this end, the main purpose of this utility model is to provide a mounting mechanism with automatic flipping and buckling, aiming to solve the problems of the existing technology lacking automated and angle-adjustable processing of small wires and poor processing quality consistency.

[0005] In order to achieve the above-mentioned purpose, the present invention provides a mounting mechanism with automatic flipping and buckling, including a buckling mechanism provided on a machine body,

[0006] The fastening mechanism is composed of a fastening line body and a material transport line body staggered below the fastening line body for transporting the plates to be bonded.

[0007] The mounting line includes an X-axis guide rail and two X-axis sliders arranged on the X-axis guide rail. Each X-axis slider bottom is provided with a mounting head. Both ends of the X-axis guide rail are provided with Z-axis guide rails for the X-axis slider to move forward and backward.

[0008] The mounting head is a two-lobed chuck structure, and the top of the chuck is rotated in a planar direction by a fine-tuning cylinder.

[0009] As a further solution of the present invention, the machine body is also provided with a feeding station and a rotating material transfer station on one side for rotating and transporting materials. A unloading station is provided on one side of the rotating material transfer station, and the fastening mechanism is arranged on the opposite side of the rotating material transfer station.

[0010] As a further solution of the present invention, the fastening mechanism also includes a visual inspection station arranged on one side of the fastening line for performing fastening inspection.

[0011] As a further solution of the present invention, the visual inspection station is composed of a group of slidably adjustable optical CCD cameras.

[0012] As a further solution of the present invention, the X-axis guide rail, the X-axis slider and the chuck are all arranged on a gantry frame.

[0013] As a further solution of the present invention, a pressing block is provided at the bottom of the chuck for flattening during assembly, and a through hole is provided on the pressing block for the chuck to pass through.

[0014] The beneficial effects of the utility model are as follows:

[0015] This utility model proposes a mounting mechanism with automatic flipping and clipping. Through the clipping mechanism, the material transport line and the plate to be clipped passing under the clipping line are automatically clipped through the clamping head. The clipping action also features fine-tuning rotation, allowing for various clipping actions such as straight lines and angles. Furthermore, the clipping mechanism can adjust the wire material in a variety of ways, such as straightening and retracting (through the coordination of the X and Z axes and sliders), eliminating subsequent additional processing steps, saving labor and the installation of multiple equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model technical solution or the utility model technical solution in the prior art, the drawings required for use in the embodiments or the prior art description will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model technical solution. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.

[0017] Figure 1 This is a right side view of the overall structure of the machine body in this utility model.

[0018] Figure 2 This is a schematic diagram of the arrangement of various workstations on the machine body in the present invention.

[0019] Figure 3 This is a schematic diagram of the arrangement of the components of the fastening mechanism in the present utility model.

[0020] Figure 4 It is a schematic diagram of the various components and local structures of the buckle assembly line in the present utility model.

[0021] Figure 5This is a schematic diagram of the panels to be bonded on the material conveying line in the present invention.

[0022] Label name Label name 1 Machine body 1302 Z-axis guide rail 10 Feeding station 1303 Placement head 11 Rotary material transfer station 1304 Gantry frame 12 Cutting station 1305 Briquetting 13 Buckling mechanism 1306 chuck 130 Buckle line 1307 Fine-tuning cylinder 1300 X-axis guide rail 131 Material transport line 1301 X-axis slider 132 Visual inspection station DETAILED DESCRIPTION

[0023] as follows:

[0024] Please see the attached Figure 1-5 ,

[0025] The main structure includes a fastening mechanism arranged on the main body of the machine. The fastening mechanism consists of a fastening line and a material transport line staggered below the fastening line for transporting the sheets to be bonded. The fastening line includes an X-axis guide rail and two X-axis sliders arranged on the X-axis guide rail. Each X-axis slide is provided with a mounting head at the bottom. Both ends of the X-axis guide rail are provided with a Z-axis guide rail for the forward and backward displacement of the X-axis slider. The mounting head is a two-petal chuck structure, and the top of the chuck is rotated in the plane direction by a fine-tuning cylinder.

[0026] Here’s how it works:

[0027] During operation, the mounting mechanism uses two X-axis sliders and a mounting head to clamp the wire ends. When the two mounting heads operate in opposite directions, the wire is straightened. Once the wire is straightened, the clamping head (which rotates the wire head) is rotated by a fine-tuning cylinder to fine-tune the wire to the desired mounting position. The clamping head then extends downward to engage the sheet material to be mounted on the conveyor below, completing the mounting operation. Unlike existing technologies, this system automatically straightens and rotates the wire, eliminating the need for manual intervention.

[0028] A preferred embodiment of the present invention is as follows: a feeding station is further provided on the machine body, and a rotary material transfer station on one side for rotating and transporting materials, a blanking station is provided on one side of the rotary material transfer station, and the fastening mechanism is arranged on the opposite side of the rotary material transfer station.

[0029] The entire fastening process is as follows: after the wire and plate run from the feeding station to the rotary transfer station, the rotary transfer station will perform a preliminary rotation on the wire, making it perpendicular to the fastening mechanism on one side, and then pass through the fastening station to clamp the wire and fasten it with the plate to be fastened, and then unload it from the unloading station.

[0030] In a preferred embodiment of the present invention, the fastening mechanism further comprises a visual inspection station arranged on one side of the fastening line for performing fastening inspection. The visual inspection station is composed of a group of slidably adjustable optical CCD cameras.

[0031] The detection station is used to detect the buckle assembly situation. If there is any unqualified buckle assembly, it will be returned to NG material through the mechanical clamp.

[0032] In a preferred embodiment of the present invention, the X-axis guide rail, the X-axis slide block and the chuck are all arranged on a gantry frame.

[0033] The gantry frame is easy to install and has good flatness, making it suitable for precision placement processing.

[0034] A preferred embodiment of the present invention is that a pressing block is provided at the bottom of the chuck for flattening during assembly, and a through hole is provided on the pressing block for the chuck to pass through.

[0035] The set pressure block will further flatten the wire when it is buckled (after buckling, the pressure block moves downward to prevent the wire from warping).

[0036] The above are only preferred embodiments of the technical solution of the present utility model, and do not limit the patent scope of the technical solution of the present utility model. All equivalent structural transformations made by using the contents of the description and drawings of the technical solution of the present utility model under the conception of the technical solution of the present utility model, or direct / indirect application in other related technical fields are included in the patent protection scope of the technical solution of the present utility model.

Claims

1. A mounting mechanism with automatic flipping and buckling, characterized in that: include The buckle mechanism is set on the machine body. The fastening mechanism is composed of a fastening line body and a material transport line body staggered below the fastening line body for transporting the plates to be bonded. The mounting line includes an X-axis guide rail and two X-axis sliders arranged on the X-axis guide rail. Each X-axis slider bottom is provided with a mounting head. Both ends of the X-axis guide rail are provided with Z-axis guide rails for the X-axis slider to move forward and backward. The mounting head is a two-lobed chuck structure, and the top of the chuck is rotated in a planar direction by a fine-tuning cylinder.

2. The mounting mechanism with automatic flipping and buckling according to claim 1, characterized in that: The machine body is also provided with a feeding station and a rotating material transfer station on one side for rotating and transporting materials. A blanking station is provided on one side of the rotating material transfer station, and the fastening mechanism is arranged on the opposite side of the rotating material transfer station.

3. The mounting mechanism with automatic flipping and buckling according to claim 1, characterized in that: The fastening mechanism also includes a visual inspection station arranged on one side of the fastening line for performing fastening inspection.

4. The mounting mechanism with automatic flipping and buckling according to claim 3, characterized in that: The visual inspection station is composed of a group of slidably adjustable optical CCD cameras.

5. The mounting mechanism with automatic flipping and buckling according to claim 1, characterized in that: The X-axis guide rail, the X-axis slide block and the chuck are all arranged on a gantry frame.

6. The mounting mechanism with automatic flipping and buckling according to claim 1, characterized in that: A pressing block for flattening the clamp during assembly is provided at the bottom of the clamp, and a through hole for the clamp to pass through is provided on the pressing block.

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