Lost noil picking device
Through the combined structure of the pickup roller, the nail roller and the spiral twisted dragon, the problem of the plastic film and drip irrigation belt wrapped in Xinjiang cotton planting was solved, and efficient pickup and low-complexity cotton collection was achieved.
Patent Information
- Application Number
- CN202421821582.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-07-30
AI Technical Summary
The existing cotton picking device is prone to picking up mulch film and drip irrigation belts in Xinjiang cotton planting, causing machine failure and increasing miscellaneous content, and low picking efficiency.
The combined structure of pickup roller, snail roller, spiral twisted dragon and transmission system is adopted to replace the splicing teeth and belts. The pickup roller and snail roller are filtered through the pickup roller and snail roller. The spiral twisted dragon conveys cotton, reducing the risk of wrapping of the plastic film and drip irrigation belt and improving the pickup efficiency.
Effectively avoid entanglement of ground film and drip irrigation tape, reduce machine failure rate, improve cotton quality and picking efficiency, and reduce impurity rate.
Smart Images
Figure CN223298108U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of agricultural machinery, and in particular relates to a lost cotton picking device. Background Art
[0002] In 2023, China's cotton planting area reached 41.8221 million mu (approximately 1.3 million hectares), of which 35.54 million mu (approximately 1.3 million hectares) were in Xinjiang, accounting for 84.98% of the country's total cotton planting area. Xinjiang also leads the nation in cotton production, reaching 5.112 million tons in 2023, accounting for 90.99% of the national total. The net cotton harvest rate of existing cotton pickers is generally around 90%-95%. This is primarily due to the influence of various factors during harvesting, such as operating speed, defoliation efficiency, plant growth posture, and weather. This results in a significant amount of cotton (hanging cotton, leftover cotton, naturally fallen cotton, and impact-dropped cotton, hereinafter referred to as "dropped cotton") being unable to be mechanically harvested. Consequently, 5%-10% of the cotton will remain in the fields after harvest. According to research, approximately 250,000 to 500,000 tons of cotton will be left in Xinjiang after mechanical harvesting in 2023, resulting in a significant waste of resources. The picking components in the existing lost cotton picking devices are mostly a combination of spring teeth and belts. Since the Xinjiang region has widely promoted the use of mulching technology and sub-film drip irrigation technology in cotton planting, the spring teeth are prone to pick up the mulch and drip irrigation belts during the rotation of the picking drum, which not only affects the quality and impurity content of the cotton, but may also be entangled in the machine and cause machine failure, and at the same time brings difficulties to the recovery of the mulch and drip irrigation belts.
[0003] Therefore, the applicant proposed a dropped cotton picking device with a simple structure, low failure rate, and the ability to efficiently pick up dropped cotton and reduce its impurity content. Summary of the Invention
[0004] The purpose of this utility model is to solve the technical problems raised in the above background.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a lost cotton picking device, comprising a frame, a picking roller, a cotton baffle, a spike roller, a debris removal screen, a spiral auger, an auger screen, a cotton pressing roller, a depth-limiting roller and a transmission system, wherein a picking-up installation cavity and a rice-supporting side plate are provided on the frame; the picking-up installation cavity is provided with a picking-up port and a cotton-discharging channel; the rice-supporting side plates are respectively arranged on the side plates on both sides of the front end of the frame; the picking-up roller, the spike roller and the spiral auger are sequentially installed in the picking-up installation cavity; the picking-up roller comprises two large discs, five small discs and a rice-supporting side plate. Disc, twelve groups of fixed angle steels; the fixed angle steels are fixed on the large disc and the small disc; the fixed angle steels are distributed along the circumference of the central axis of the picking roller; the picking belt is evenly distributed along the axis of the fixed angle steels; the cotton retaining plate is installed above the side of the spiked roller to ensure that the cotton can smoothly pass through the spiked roller and enter the spiral auger for transportation; a debris removal screen is provided below the spiked roller; an auger screen is provided below the spiral auger; the spiral auger is located at the rear end of the cotton brushing roller; the picking roller, spiked roller, and spiral auger are all driven to rotate by a transmission system. The cotton pressing roller is provided at the front of the picking device to press down the cotton stalks during the movement of the picking device. The depth-limiting roller is provided below the picking device to adjust the height of the picking device.
[0006] As a further description of the above technical solution: the picking roller includes a fixed angle steel, a small disc, a picking belt and a large disc; the small disc is five parallel pieces, and the large disc is on both sides of the picking roller; the fixed angle steel is located between the large disc and the small disc, and is evenly spaced along the circumference; the ends of the fixed angle steel are fixedly connected to the large disc and the small disc on the corresponding side and the fixed angle steel passes through the large disc and the small disc; the picking belt is fixed to the fixed angle steel by bolts, and is evenly distributed along the axial direction of the fixed angle steel; the fixed angle steel rotates with the main shaft of the picking roller, thereby driving the picking belt on the fixed angle steel to rotate, thereby realizing the picking work.
[0007] As a further description of the above technical solution: there is an inclined cotton baffle on the upper right side of the thorn drum, the lower end of the cotton baffle faces the spiral auger, and the upper end is connected to the frame; there is another inclined cotton baffle on the left side of the thorn drum, the upper end of the cotton baffle faces the picking drum, and the lower end is connected to the debris removal screen; the debris removal screen is installed under the thorn drum.
[0008] As a further description of the above technical solution: the spiral auger is located at the rear end of the spike drum; an auger screen is provided below the spiral auger; and the left end of the auger screen is connected to the debris removal screen.
[0009] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are: 1. The first innovation of the utility model is that all the picking components are replaced with a belt structure, which avoids the lifting of the ground film and drip irrigation belt during operation, and at the same time reduces the lint pulling phenomenon caused by the rotation of the rigid spring teeth, thereby improving the quality of the cotton; 2. The second innovation of the utility model is that the cleaning part of the picking device is optimized. Compared with the cleaning method of the existing picking device that combines a serrated roller, a cleaning brush and a cleaning rod, only the spiked roller is retained for rough cleaning, and the cotton is thrown into the subsequent cleaning mechanism for cleaning through a spiral auger, which reduces the machine failure rate and improves the working efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 This is a three-dimensional structural schematic diagram I of the utility model.
[0011] Figure 2 This is a schematic diagram II of the three-dimensional structure of the present utility model.
[0012] Figure 3 This is a schematic structural diagram of the pickup roller of the present utility model.
[0013] Figure 4 It is a schematic structural diagram of the spike drum and debris removal screen of the present invention.
[0014] Figure 5 It is a structural schematic diagram of the spiral auger and auger screen of the utility model.
[0015] Legend: 1. Frame; 2. Pick-up roller; 3. Cotton baffle; 4. Spike roller; 5. Trash removal screen; 6. Auger; 7. Auger screen; 8. Cotton pressing roller; 9. Depth-limiting roller; 10. Transmission system; 21. Fixed angle steel; 22. Small disc; 23. Pick-up belt; 24. Large disc. DETAILED DESCRIPTION
[0016] The following examples further illustrate the above content of the present invention. Obviously, the described examples are only a part of the present invention, not all of the present invention. Based on the examples in the present invention, all other examples obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0017] See also Figure 1-5 , is a structural schematic diagram of an embodiment of the utility model, which discloses a lost cotton picking device, including a frame 1, a picking roller 2, a cotton baffle 3, a nail roller 4, a debris removal screen 5, a spiral auger 6, an auger screen 7, a cotton pressing roller 8, a depth-limiting roller 9 and a transmission system 10.
[0018] The frame 1 is provided with a pickup chamber and a cotton-supporting side panel. The pickup chamber is provided with a pickup opening and a cotton discharge channel. The pickup roller 2, the spike roller 4, and the spiral auger 6 are sequentially installed in the pickup chamber. The pickup roller 2 picks up the cotton litter at the pickup opening; the spiral auger 6 discharges the cleaned cotton litter from the cotton discharge channel. The cotton-supporting side panels are respectively provided on the side panels on both sides of the front end of the frame 1.
[0019] The picking roller 2 is located at the front end of the picking installation cavity, and includes a fixed angle steel 21, a small disc 22, a picking belt 23 and a large disc 24; the small disc 22 is five parallel pieces, and the large disc 24 is on both sides of the picking roller 2; the fixed angle steel 21 is located between the large disc 24 and the small disc 22, and is distributed at equal intervals along the circumferential direction; the end of the fixed angle steel 21 is fixedly connected to the large disc 24 and the small disc 22 on the corresponding side, and the fixed angle steel 21 passes through the large disc 24 and the small disc 22; the picking belt 23 is fixed to the fixed angle steel 21 by bolts, and is evenly distributed along the axial direction of the fixed angle steel 21.
[0020] The thorn drum 4 is located at the rear end of the picking drum 2 and is installed between the picking drum 2 and the spiral auger 6; an inclined cotton baffle 3 is installed on the upper right side of the thorn drum 4, the lower end of the cotton baffle 3 faces the spiral auger 6, and the upper end is connected to the frame 1; another inclined cotton baffle 3 is installed on the left side of the thorn drum 4, the upper end of the cotton baffle 3 faces the picking drum 2, and the lower end is connected to the impurity removal screen 5; the impurity removal screen 5 is installed below the thorn drum 4.
[0021] The spiral auger 6 is located at the rear end of the pricking drum 4, close to the cotton outlet channel; an auger screen 7 is provided below the spiral auger 6; and the left end of the auger screen 7 is connected to the impurity removal screen 5.
[0022] The cotton pressing roller 8 is arranged at the front of the picking device, located at the picking port of the picking installation cavity, and is used to press down the cotton stalks during the movement of the picking device.
[0023] The depth limiting roller 9 is arranged below the picking device and is used to adjust the height of the lost cotton picking device.
[0024] Working principle: The picking roller 2 revolves under the drive of the transmission system 10, and the fixed angle steel 21 rotates along with the main shaft of the picking roller 2, thereby driving the picking belt 23 on the fixed angle steel 21 to rotate, thereby picking up the lost cotton and throwing the lost cotton into the spiked roller 4; wherein the cotton baffle 3 can be used to control the direction of the cotton thrown by the picking roller 2, ensuring that the cotton can smoothly pass through the spiked roller 4 and enter the spiral auger 6 for transportation; during the rotation process, the spiked roller 4 can filter out large impurities such as cotton stalks, cotton bolls, and cotton leaves in the cotton, which fall to the ground through the impurity removal screen 5, thereby achieving the rough cleaning of the lost cotton; the impurity removal screen 5 throws the roughly cleaned cotton to the spiral auger 6, which transports the collected cotton to the cleaning process through the cotton outlet channel. During the transportation process, the spiral auger 6 can drop impurities to the ground through the auger screen 7. Through the coordinated work of the above-mentioned systems, the picking up of lost cotton can be achieved while avoiding the lifting of the ground film and the drip irrigation belt.
[0025] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A device for picking up lost cotton, comprising a frame (1), a picking roller (2), a cotton baffle (3), a spike roller (4), a debris removal screen (5), a spiral auger (6), an auger screen (7), a cotton pressing roller (8), a depth-limiting roller (9), and a transmission system (10); characterized in that: The frame (1) is provided with a picking installation cavity and a cotton-supporting side plate; the picking installation cavity is provided with a picking port and a cotton-discharging channel; the cotton-supporting side plates are respectively arranged on the side plates on both sides of the front end of the frame (1); the picking roller (2), the nail roller (4), and the spiral auger (6) are sequentially installed in the picking installation cavity; the picking roller (2) comprises two large discs (24), five small discs (22), twelve groups of fixed angle steels (21), and a picking belt (23); the fixed angle steels (21) are fixed on the large discs (24) and the small discs (22); the fixed angle steels (21) are distributed along the circumference of the central axis of the picking roller (2); the picking belt (23) is arranged along the axis of the fixed angle steel (21) The cotton lines are evenly distributed; the cotton baffle (3) is installed above the side of the spike drum (4) to ensure that the cotton can smoothly pass through the spike drum (4) and enter the spiral auger (6) for transportation; a debris removal screen (5) is provided below the spike drum (4); a auger screen (7) is provided below the spiral auger (6); the spiral auger (6) is located at the rear end of the cotton brushing drum; the picking drum (2), the spike drum (4) and the spiral auger (6) are all driven to rotate by the transmission system (10); the cotton pressing roller (8) is provided at the front of the picking device and is used to press down the cotton stalks during the movement of the picking device; the depth limiting roller (9) is provided below the picking device and is used to adjust the height of the picking device.
2. The device for picking up lost cotton according to claim 1, characterized in that: The picking roller (2) comprises a fixed angle steel (21), a small disc (22), a picking belt (23) and a large disc (24); the small disc (22) is five pieces arranged in parallel, and the large disc (24) is on both sides of the picking roller (2); the fixed angle steel (21) is located between the large disc (24) and the small disc (22), and is evenly spaced along the circumferential direction; the end of the fixed angle steel (21) is fixedly connected to the large disc (24) and the small disc (22) on the corresponding side, and the fixed angle steel (21) passes through the large disc (24) and the small disc (22); the picking belt (23) is fixed to the fixed angle steel (21) by bolts, and is evenly distributed along the axial direction of the fixed angle steel (21); the fixed angle steel (21) rotates along the main axis of the picking roller (2), thereby driving the picking belt (23) on the fixed angle steel (21) to rotate, thereby realizing the picking work.
3. The device for picking up lost cotton according to claim 1, characterized in that: An inclined cotton baffle (3) is provided on the upper right side of the thorn drum (4), the lower end of the cotton baffle (3) faces the spiral auger (6), and the upper end is connected to the frame (1); another inclined cotton baffle (3) is provided on the left side of the thorn drum (4), the upper end of the cotton baffle (3) faces the picking drum (2), and the lower end is connected to the impurity removal screen (5); the impurity removal screen (5) is installed below the thorn drum (4).
4. The device for picking up lost cotton according to claim 1, characterized in that: The spiral auger (6) is located at the rear end of the spike drum (4); an auger screen (7) is provided below the spiral auger (6); and the left end of the auger screen (7) is connected to the debris removal screen (5).