Modularized assembly type coalescing separator kit

Abstract

The utility model relates to the technical field of gas purification equipment, in particular to a modular assembly type coalescence separator kit which comprises a primary separation bin, a secondary separation bin connected to one side of the top of the primary separation bin, a secondary collection tank mounted at the bottom of the secondary separation bin, a primary deslagging assembly mounted at the bottom of the primary separation bin, and a secondary deslagging assembly mounted at the bottom of the secondary separation bin. A spiral flow deflector is installed in the primary separation bin, a primary air inlet is formed in one side of the lower portion of the primary separation bin, a primary air outlet is formed in one side of the upper portion of the primary separation bin, a secondary air inlet is formed in one end of the secondary separation bin, a secondary air outlet is formed in the other end of the secondary separation bin, and the secondary air inlet is communicated with the primary air outlet. According to the modular assembly type coalescence separator kit, due to the modular design of the kit, all the components can be conveniently assembled and disassembled, the maintenance difficulty is reduced, and a user can flexibly adjust the configuration of equipment according to actual requirements, so that different gas purification requirements are met.

Description

Technical Field

[0001] The utility model relates to the technical field of gas purification equipment, in particular to a modular assembly type coalescing separator kit. Background Art

[0002] In the field of gas purification technology, coalescing separators are crucial devices used to remove impurities and particulate matter from gases to ensure gas purity and system operation. Traditional coalescing separators often utilize integrated designs, resulting in complex structures, difficult maintenance, and limited flexibility for adapting to actual needs. Furthermore, these devices often have limited separation efficiency and effectiveness when handling impurities of varying properties and concentrations.

[0003] Therefore, the market urgently needs a coalescing separator that can be flexibly assembled, easy to maintain, and can adapt to various gas purification needs. Utility Model Content

[0004] The present invention aims to provide a modular, assembled coalescing separator kit to address the issues raised in the aforementioned background art, such as the complex, difficult to maintain, and inflexible design of conventional coalescing separators. Furthermore, conventional equipment often has limited separation efficiency and effectiveness when handling impurities of varying properties and concentrations.

[0005] To achieve the above-mentioned objectives, the utility model provides a modular assembled coalescing separator kit, comprising a primary separation bin, a secondary separation bin connected to the top side of the primary separation bin, a secondary collecting trough installed at the bottom of the secondary separation bin, a primary slag discharge assembly installed at the bottom of the primary separation bin, a spiral guide vane installed inside the primary separation bin, a primary air inlet provided on the lower side of the primary separation bin, a primary air outlet provided on the upper side of the primary separation bin, a secondary air inlet provided at one end of the secondary separation bin, a secondary air outlet provided at the other end of the secondary separation bin, and the secondary air inlet being communicated with the primary air outlet.

[0006] Preferably, a support plate is installed on one side outer wall of the primary separation bin near the secondary collection tank, and the support plate is in sliding fit with the secondary collection tank.

[0007] Preferably, a door is installed on one side outer wall of the primary separation bin.

[0008] Preferably, a plurality of secondary baffles are installed on the upper and lower sides of the secondary separation bin, and the secondary baffles are arranged at an angle and at equal intervals.

[0009] Preferably, a drop opening is provided at the bottom of the secondary separation bin, and the top opening of the secondary collecting tank is connected to the drop opening.

[0010] Preferably, the primary slag discharge assembly includes an outer shell, a rotating shaft is installed inside the outer shell, a spiral feed plate is installed on the outer wall of the rotating shaft, one end of the rotating shaft is driven to rotate by a slag discharge motor, a slag discharge port is provided at the end of the outer shell, and a sealing cover is installed at the slag discharge port.

[0011] Preferably, a slag inlet is provided on the top of the shell, and the bottom end of the primary separation bin is connected to the slag inlet.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] In this modular assembled coalescing separator kit, the modular design of the kit allows the various components to be easily assembled and disassembled, which not only reduces the difficulty of maintenance, but also allows users to flexibly adjust the configuration of the equipment according to actual needs, thereby meeting different gas purification needs. In addition, the series design of the primary separation chamber and the secondary separation chamber, as well as the ingenious arrangement of structures such as spiral guide vanes and secondary baffles, effectively improve the separation efficiency and collection effect of impurities. At the same time, the automated design of the primary slag discharge component makes the slag discharge process more convenient and efficient, further improving the overall performance of the equipment. In summary, the modular assembled coalescing separator kit of the utility model has significant technical advantages and practical application value in the field of gas purification equipment technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a schematic structural diagram of the secondary separation bin in the present invention;

[0016] Figure 3 This is a schematic structural diagram of the primary slag discharge assembly in the present invention;

[0017] The meaning of each number in the figure is:

[0018] 1. Primary separation chamber; 11. Primary air inlet; 12. Primary air outlet; 13. Spiral guide vane; 14. Chamber door; 15. Support plate; 2. Secondary separation chamber; 21. Secondary baffle; 22. Drop port; 23. Secondary air outlet; 24. Secondary air inlet; 3. Secondary collecting trough; 4. Primary slag discharge assembly; 41. Housing; 42. Rotating shaft; 43. Spiral feed vane; 44. Slag discharge motor; 45. Slag inlet; 46. Slag discharge port. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] The utility model provides a modular assembly type coalescing separator kit, such as Figure 1-Figure 3 As shown, it includes a primary separation chamber 1, a secondary separation chamber 2 connected to the top side of the primary separation chamber 1, a secondary collection trough 3 installed at the bottom of the secondary separation chamber 2, a primary slag discharge assembly 4 installed at the bottom of the primary separation chamber 1, a spiral guide vane 13 installed inside the primary separation chamber 1, a primary air inlet 11 provided on the lower side of the primary separation chamber 1, a primary air outlet 12 provided on the upper side of the primary separation chamber 1, a secondary air inlet 24 provided at one end of the secondary separation chamber 2, and a secondary air outlet 23 provided at the other end of the secondary separation chamber 2, the secondary air inlet 24 being connected to the primary air outlet 12. The primary separation chamber 1 and the secondary separation chamber 2 in the kit are connected in a modular manner, which is not only convenient for installation and disassembly, but also makes the entire separator kit more compact and reasonable in structure. The spiral guide vane 13 set inside the primary separation chamber 1 can effectively guide the gas flow and enhance the separation effect. At the same time, the reasonable layout of the primary air inlet 11 and the primary air outlet 12 ensures smooth flow and efficient separation of the gas.

[0021] The secondary separation chamber 2 is connected to the primary gas outlet 12 via the secondary gas inlet 24, further finely separating the gases after primary separation, thereby improving overall separation efficiency. The provision of a secondary collection tank 3 facilitates the collection of impurities separated from the secondary separation chamber 2, maintaining cleanliness and efficient operation of the equipment. Furthermore, the installation of the primary slag discharge assembly 4 enables automated impurity removal, reducing the cost and difficulty of manual maintenance.

[0022] In this embodiment, a support plate 15 is mounted on one side of the outer wall of the primary separation chamber 1, near the secondary collection tank 3. The support plate 15 slides in engagement with the secondary collection tank 3. This design not only enhances the stability of the entire separator assembly but also allows the secondary collection tank 3 to be easily slid out for cleaning or replacement when needed, greatly improving the maintainability and ease of operation of the device.

[0023] Specifically, a door 14 is installed on one side of the outer wall of the primary separation chamber 1. This provides users with a convenient access channel, making it easier to inspect, maintain and clean the interior of the primary separation chamber, effectively shortening the maintenance cycle and improving the overall operating efficiency of the equipment.

[0024] Furthermore, the secondary separation chamber 2 is equipped with several secondary baffles 21, installed at both the top and bottom. These baffles 21 are tilted and evenly spaced. This design more effectively guides gas flow, increases the contact area between the gas and the baffles, and thus improves impurity separation efficiency. This design also reduces gas turbulence, making the separation process smoother and enhancing overall separation performance.

[0025] Furthermore, a drop opening 22 is provided at the bottom of the secondary separation bin 2, and the top opening of the secondary collecting tank 3 is connected to the drop opening 22. This ensures that the impurities separated from the secondary separation bin can fall smoothly into the collecting tank, avoiding accumulation and blockage of impurities and maintaining continuous and efficient operation of the equipment.

[0026] Furthermore, the primary slag discharge assembly 4 includes a housing 41, within which is mounted a rotating shaft 42. A spiral feeder 43 is mounted on the outer wall of the rotating shaft 42. One end of the rotating shaft 42 is driven for rotation by a slag discharge motor 44. A slag discharge port 46 is provided at the end of the housing 41, and a sealing cap is installed at the slag discharge port 46. This design not only reduces the labor intensity of manual slag discharge, but also improves the efficiency and accuracy of slag discharge, ensuring the long-term stable operation of the equipment.

[0027] Furthermore, a slag inlet 45 is provided at the top of the housing 41, and the bottom end of the primary separation chamber 1 is connected to the slag inlet 45. This allows the impurities separated in the primary separation chamber to be directly discharged into the slag discharge assembly, simplifying the impurity transmission path, reducing the risk of blockage, and further improving the reliability and maintenance convenience of the equipment.

[0028] When the modular, assembled coalescing separator kit of the present invention is in use, the gas to be purified enters the primary separation chamber 1 through the primary air inlet 11. Within the chamber 1, spiral guide vanes 13 effectively guide the gas flow, forming a vortex. Large impurities in the gas are separated by centrifugal force and deposited at the bottom of the chamber 1. This process achieves a preliminary separation of larger impurities from the gas.

[0029] The preliminarily separated gas then enters the secondary air inlet 24 through the primary air outlet 12 and then enters the secondary separation chamber 2. Within the secondary separation chamber 2, several inclined and evenly spaced secondary baffles 21, installed above and below, further guide the gas flow, increasing the contact area between the gas and the baffles and allowing fine impurities in the gas to be separated by the baffles. Furthermore, the inclined design of the secondary baffles 21 reduces gas turbulence, making the separation process smoother and improving overall separation performance.

[0030] The separated impurities fall through the dropper 22 at the bottom of the secondary separation chamber 2 into the secondary collection tank 3 for centralized collection, thus maintaining the cleanliness and efficient operation of the equipment. The pure gas after fine separation in the secondary separation chamber 2 is discharged through the secondary gas outlet 23 for use in subsequent processes.

[0031] During operation, impurities deposited at the bottom of the primary separation bin 1 are automatically discharged through the primary slag discharge assembly 4. Specifically, a slag discharge motor 44 drives a rotating shaft 42, drawing impurities into the housing 41 through a slag inlet 45 and ultimately discharging them through a slag discharge port 46. This design not only reduces the labor intensity of manual slag discharge but also improves its efficiency and accuracy, ensuring the long-term, stable operation of the equipment.

[0032] In addition, the design of the door 14 and support plate 15 installed on the outer wall of one side of the primary separation bin 1 provides a convenient access channel and enhances the stability of the equipment, making the inspection, maintenance and cleaning of the equipment easier, further improving the overall operating efficiency and maintenance convenience of the equipment.

[0033] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A modular assembled coalescing separator kit, comprising a primary separation chamber (1), characterized in that: The top side of the primary separation bin (1) is connected to the secondary separation bin (2), the bottom of the secondary separation bin (2) is provided with a secondary collecting trough (3), the bottom of the primary separation bin (1) is provided with a primary slag discharge assembly (4), the interior of the primary separation bin (1) is provided with a spiral guide vane (13), the lower side of the primary separation bin (1) is provided with a primary air inlet (11), the upper side of the primary separation bin (1) is provided with a primary air outlet (12), one end of the secondary separation bin (2) is provided with a secondary air inlet (24), the other end of the secondary separation bin (2) is provided with a secondary air outlet (23), and the secondary air inlet (24) is communicated with the primary air outlet (12).

2. The modular assembled coalescing separator kit according to claim 1, characterized in that: A support plate (15) is installed on one side outer wall of the primary separation bin (1) near the secondary collection tank (3), and the support plate (15) is in sliding engagement with the secondary collection tank (3).

3. The modular assembled coalescing separator kit according to claim 1, characterized in that: A bin door (14) is installed on one side outer wall of the primary separation bin (1).

4. The modular assembled coalescing separator kit according to claim 1, characterized in that: A plurality of secondary baffles (21) are installed on the upper and lower sides of the secondary separation bin (2), and the secondary baffles (21) are arranged at an angle and at equal intervals.

5. The modular assembled coalescing separator kit according to claim 1, characterized in that: The bottom of the secondary separation bin (2) is provided with a drop opening (22), and the top opening of the secondary collecting tank (3) is connected to the drop opening (22).

6. The modular assembled coalescing separator kit according to claim 1, characterized in that: The primary slag discharge assembly (4) comprises a shell (41), a rotating shaft (42) is installed inside the shell (41), a spiral feed plate (43) is installed on the outer wall of the rotating shaft (42), one end of the rotating shaft (42) is driven to rotate by a slag discharge motor (44), and a slag discharge port (46) is provided at the end of the shell (41), and a sealing cover is installed at the slag discharge port (46).

7. The modular assembled coalescing separator kit according to claim 6, characterized in that: A slag inlet (45) is provided at the top of the shell (41), and the bottom end of the primary separation bin (1) is connected to the slag inlet (45).

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