High-pressure micro-fog dust suppression spraying device
By designing a high-pressure micro-fog dust suppression spraying device, the nozzle is distributed in a "back" shape and is equipped with an auxiliary mechanism that is easy to replace, the problem of dust discharge of cinder is solved, the spray uniformity and dust control effect is achieved, and the nozzle replacement process is simplified.
Patent Information
- Application Number
- CN202422422657.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-09
AI Technical Summary
During the cinder unloading process, dust seriously affects the working environment at the construction site. The existing dust suppression equipment is difficult to effectively control dust pollution and it is inconvenient to replace the nozzle.
A high-pressure micro-fog dust suppression spraying device is designed, the nozzle is distributed in a "back" shape, and the auxiliary mechanism is easy to replace. Through the cooperation of the inner bracket and the support plate, the fog droplets are evenly distributed and drift is reduced. The expansion ring made of water-absorbing material improves the sealing property.
It achieves uniformity and effectiveness of spraying, reduces dust pollution, simplifies the replacement process of nozzles, and saves time and energy.
Smart Images

Figure CN223299757U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust suppression spray devices, in particular to a high-pressure fine mist dust suppression spray device. Background Art
[0002] High-pressure fine mist dust suppression spray device is an environmental protection equipment used in industrial and construction sites to effectively control and reduce dust pollution. It is usually equipped with an intelligent control system that can automatically adjust the spray according to real-time monitoring of dust concentration, ensuring dust reduction effect while saving water resources. It has a wide range of applications and is suitable for places that generate large amounts of dust, such as quarries, coal yards, ports, and concrete mixing plants.
[0003] During the transportation of coal slag, due to a certain height difference in unloading, the landing point of the coal slag material is prone to dust. In addition, since the moisture content of the coal slag is low and the material is dry, the coal slag pile is prone to dust when the coal slag is unloaded or piled up by a forklift, which leads to a poor working environment at the construction site and seriously affects the health of the workers. Utility Model Content
[0004] The purpose of the utility model is to provide a high-pressure fine mist dust suppression spray device to solve the problems raised by the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-pressure micro-mist dust suppression spray device, comprising an inner bracket, a support plate and a jet pipe, the outer wall of the inner bracket is welded with a support plate, and one side of the outer wall of the support plate is welded with an outer bracket, the outer bracket and the bottom end of the inner bracket are both connected to the jet pipe, and the outer wall of the jet pipe is connected to a pipe joint, and the bottom end of the pipe joint is docked with an atomizing nozzle, the outer wall of the pipe joint is provided with an auxiliary mechanism, and the auxiliary mechanism includes a sealing ring connected to the atomizing nozzle, the top of the atomizing nozzle is connected to an expansion ring through a clamping groove, the top of the outer wall of the atomizing nozzle is welded with a positioning seat, and the top of the positioning seat is connected to an extension plate through a limiting hole.
[0006] Preferably, one side of the outer wall of the extension plate is welded to the pipe joint, and a fixing plate is welded to the bottom end of the pipe joint.
[0007] Preferably, a threaded rod is connected to the interior of the fixing plate through threads, and the positioning seats are distributed at equal angles on the atomizing nozzle.
[0008] Preferably, the bottom end of the threaded rod is connected to a lifting plate via a bearing seat, and a limiting strip is welded to one side of the bottom end of the fixed plate.
[0009] Preferably, a fixing strip is connected to the top end of the outer wall of the lifting plate, and a guide hole corresponding to the limiting strip is provided on a side of the lifting plate away from the fixing strip.
[0010] Preferably, the inner bracket and the outer bracket are in a "U" shape, and a sealing groove corresponding to the sealing ring is opened in the middle of the bottom end of the pipe joint.
[0011] Compared with the prior art, the beneficial effects of the present invention are: when the high-pressure micro-mist dust suppression spray device is used, the atomizing nozzle is distributed in a "U" shape, so that the fine mist droplets can be more evenly distributed in the target area, and the U-shaped design helps to control the flight trajectory of the mist droplets, reduce the drift of the mist droplets in the air, and then improve the uniformity of the spray, and the atomizing nozzle can be removed through an auxiliary mechanism, and then the atomizing nozzle can be cleaned or replaced, and then the atomizing nozzle can be replaced without using special disassembly tools to repeatedly turn multiple sets of screws, saving time and energy, thereby facilitating the replacement of the nozzle and ensuring uniformity when the high-pressure micro-mist dust suppression spray device is used. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model from a top view;
[0013] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model when viewed from above;
[0014] Figure 3 This is a schematic diagram of the main three-dimensional structure of the utility model;
[0015] Figure 4 This is a schematic diagram of the three-dimensional structure of the pipeline joint of the utility model;
[0016] Figure 5 This is a schematic diagram of the three-dimensional cross-section structure of the atomizing nozzle of the utility model;
[0017] Figure 6 This is a schematic diagram of the three-dimensional structure of the atomizing nozzle of the utility model;
[0018] Figure 7 It is a schematic diagram of the three-dimensional structure of the auxiliary mechanism of the utility model.
[0019] In the figure: 1. Inner bracket; 2. Support plate; 3. Outer bracket; 4. Jet pipe; 5. Pipe joint; 6. Atomizing nozzle; 7. Auxiliary mechanism; 701. Sealing ring; 702. Expansion ring; 703. Positioning seat; 704. Extension plate; 705. Fixing plate; 706. Threaded rod; 707. Lifting plate; 708. Limiting strip; 709. Fixing strip. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] See also Figure 1-Figure 7 The utility model provides a technical solution: a high-pressure micro-mist dust suppression spray device, comprising an inner bracket 1, a support plate 2 and a jet pipe 4, the outer wall of the inner bracket 1 is welded with a support plate 2, and one side of the outer wall of the support plate 2 is welded with an outer bracket 3, the outer bracket 3 and the bottom end of the inner bracket 1 are connected to the jet pipe 4, and the outer wall of the jet pipe 4 is connected to a pipe joint 5, and the bottom end of the pipe joint 5 is butt-jointed with an atomizing nozzle 6, an auxiliary mechanism 7 is provided on the outer wall of the pipe joint 5, and the auxiliary mechanism 7 includes a sealing ring 701 connected to the atomizing nozzle 6, the top end of the atomizing nozzle 6 is connected to an expansion ring 702 through a clamping groove, a positioning seat 703 is welded to the top end of the outer wall of the atomizing nozzle 6, and the top end of the positioning seat 703 is connected to an extension plate 704 through a limiting hole; one side of the outer wall of the extension plate 704 is welded to the pipe joint 5, and the bottom end of the pipe joint 5 A fixing plate 705 is welded; a threaded rod 706 is connected to the internal thread of the fixing plate 705, and the positioning seat 703 is distributed at equal angles on the atomizing nozzle 6; the bottom end of the threaded rod 706 is connected to the lifting plate 707 through a bearing seat, and a limiting strip 708 is welded on one side of the bottom end of the fixing plate 705; the top end of the outer wall of the lifting plate 707 is connected to the fixing strip 709, and a guide hole corresponding to the limiting strip 708 is provided on the side of the lifting plate 707 away from the fixing strip 709; the inner bracket 1 and the outer bracket 3 are in a "U" shape, and a sealing groove corresponding to the sealing ring 701 is provided in the middle of the bottom end of the pipe joint 5; a fixing groove corresponding to the fixing strip 709 is provided on the outer wall of the atomizing nozzle 6, and the lifting plate 707 and the fixing strip 709 form an integrated structure, the fixing plates 705 are distributed at equal angles on the pipe joint 5, and the expansion ring 702 is made of water-absorbing material.
[0022] During specific implementation, during the use of the high-pressure fine mist dust suppression spray device, the water flow is guided to the atomizing nozzle 6 through the jet pipe 4, and then the water is atomized by the atomizing nozzle 6 to form micron-sized water droplets. These tiny water droplets can effectively absorb the dust particles in the air, make them increase their weight and settle quickly, thereby achieving the effect of dust suppression and optimizing the on-site working environment. Afterwards, the atomizing nozzle 6 is arranged in a "U" shape through the mutual cooperation of the inner bracket 1, the support plate 2 and the outer bracket 3. Because the atomizing nozzle 6 is distributed in a "U" shape, it can increase the contact area between the liquid and the air, which helps to better atomize the liquid and form fine droplets, thereby making the fine droplets more evenly distributed in the target area, and the U-shaped design helps to control the flight trajectory of the droplets, reduce the drift of the droplets in the air, and then improve the uniformity of the spray;
[0023] As the use time increases, when the atomizing nozzle 6 needs to be disassembled for cleaning or replacement, the threaded rod 706 in the fixing plate 705 is first rotated downward. Since the bottom end of the threaded rod 706 is connected to the lifting plate 707 through the bearing seat, the threaded rod 706 moves downward to drive the lifting plate 707 to move downward together. Moreover, since the lifting plate 707 is connected to the fixing bar 709, the movement of the lifting plate 707 drives the fixing bar 709 to move together. Moreover, since the lifting plate 707 is slidably connected to the limiting bar 708, the movement of the lifting plate 707 is guided by the limiting bar 708, and then The lifting plate 707 is moved stably until the fixing strip 709 is disconnected from the atomizing nozzle 6 and moves down to the designated position. At this time, the atomizing nozzle 6 is moved down again until the positioning seat 703 is disconnected from the extension plate 704, and the atomizing nozzle 6 is removed from the bottom end of the pipe joint 5. Thereafter, the atomizing nozzle 6 is cleaned or replaced, and the replacement of the atomizing nozzle 6 can be completed without using a special disassembly tool to repeatedly turn multiple sets of screws, thereby saving time and energy, thereby facilitating the replacement of the nozzle and ensuring uniformity when the high-pressure micro-mist dust suppression spray device is used.
[0024] When it is necessary to dock the atomizing nozzle 6 with the pipe joint 5 to complete the installation, since the atomizing nozzle 6 is connected to the positioning seat 703, the movement of the atomizing nozzle 6 drives the positioning seat 703 to move together. First, the positioning seat 703 is inserted into the extension plate 704 to limit the atomizing nozzle 6 to prevent the atomizing nozzle 6 from moving at will and affecting the installation. Then, the threaded rod 706 is rotated upward so that the threaded rod 706 drives the lifting plate 707 to move upward until the fixing bar 709 docks with the atomizing nozzle 6. At this time, the atomizing nozzle 6 and the fixing bar 709 are engaged, and then the atomizing nozzle 6 is fixed so that the atomizing nozzle 6 is installed at the bottom of the pipe joint 5.
[0025] At this time, at the connection between the pipe joint 5 and the atomizing nozzle 6, the two squeeze the sealing ring 701 and the expansion ring 702, thereby causing the sealing ring 701 and the expansion ring 702 to deform, and then seal the connection between the pipe joint 5 and the atomizing nozzle 6. Because the expansion ring 702 is made of water-absorbing material, when water flows through the sealing ring 701 and reaches the expansion ring 702, the expansion ring 702 absorbs water and expands to seal again, thereby ensuring the sealing of the connection between the pipe joint 5 and the atomizing nozzle 6.
[0026] To sum up, when this high-pressure micro-mist dust suppression spray device is used, the water is first pressurized to 20-40MPa through a high-pressure pump, and then the water flow is directed to the atomizing nozzle 6 through the jet pipe 4, and then the water is atomized by the atomizing nozzle 6 to form micron-sized water droplets. These tiny water droplets can effectively adsorb dust particles in the air, increase their weight and settle quickly, thereby achieving the effect of dust suppression. By making the atomizing nozzle 6 distributed in a "U" shape, the fine droplets can be more evenly distributed in the target area, and the U-shaped design helps to control the flight trajectory of the droplets, reduce the drift of the droplets in the air, and thus improve the uniformity of the spray. The auxiliary mechanism 7 makes it convenient for the staff to remove the atomizing nozzle 6, and then clean or replace the atomizing nozzle 6, thereby saving time and energy. The content not described in detail in this description belongs to the existing technology known to professional and technical personnel in this field.
[0027] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A high-pressure fine mist dust suppression spray device, comprising an inner bracket (1), a support plate (2) and a spray pipe (4), characterized in that: The outer wall of the inner bracket (1) is welded with a support plate (2), and an outer bracket (3) is welded to one side of the outer wall of the support plate (2). The bottom ends of the outer bracket (3) and the inner bracket (1) are both connected to a jet pipe (4), and the outer wall of the jet pipe (4) is connected to a pipe joint (5), and the bottom end of the pipe joint (5) is docked with an atomizing nozzle (6). The outer wall of the pipe joint (5) is provided with an auxiliary mechanism (7), and the auxiliary mechanism (7) includes a sealing ring (701) connected to the atomizing nozzle (6). The top end of the atomizing nozzle (6) is connected to an expansion ring (702) through a clamping groove. The top end of the outer wall of the atomizing nozzle (6) is welded with a positioning seat (703), and the top end of the positioning seat (703) is connected to an extension plate (704) through a limiting hole.
2. A high-pressure fine mist dust suppression spray device according to claim 1, characterized in that: One side of the outer wall of the extension plate (704) is welded to the pipe joint (5), and a fixing plate (705) is welded to the bottom end of the pipe joint (5).
3. A high-pressure fine mist dust suppression spray device according to claim 2, characterized in that: The fixing plate (705) is internally threadedly connected to a threaded rod (706), and the positioning seats (703) are distributed at equal angles on the atomizing nozzle (6).
4. A high-pressure fine mist dust suppression spray device according to claim 3, characterized in that: The bottom end of the threaded rod (706) is connected to a lifting plate (707) via a bearing seat, and a limiting strip (708) is welded to one side of the bottom end of the fixed plate (705).
5. A high-pressure fine mist dust suppression spray device according to claim 4, characterized in that: The top end of the outer wall of the lifting plate (707) is connected to a fixing strip (709), and a guide hole corresponding to the limiting strip (708) is opened on the side of the lifting plate (707) away from the fixing strip (709).
6. The high-pressure fine mist dust suppression spray device according to claim 1, characterized in that: The inner bracket (1) and the outer bracket (3) are in a "U" shape, and a sealing groove corresponding to the sealing ring (701) is provided in the middle of the bottom end of the pipe joint (5).