Full-automatic batching system for filling master batch

Abstract

The utility model relates to the technical field of chemical equipment, in particular to a full-automatic batching system for filling master batch. According to the technical scheme, the device comprises a bottom plate, a batching box and a conveying barrel, the batching box is arranged at one end of the top surface of the bottom plate, a box body is arranged in the batching box, a first cavity is formed in the top end in the box body, a discharging hopper is fixed in the first cavity, a metering valve is connected to the bottom end of the discharging hopper, and the conveying barrel is arranged at the other end of the top surface of the bottom plate; and a barrel body is arranged in the conveying barrel, and a second spiral shaft is rotationally mounted in the barrel body. A plurality of cavities are arranged in the batching box, various ingredients can be placed in the cavities, the metering valves quantify the ingredients and convey the ingredients into the conveying cylinder, the quantity of the metering valves is accurately controlled, the quality of filling master batch processing in the later period is guaranteed, the conveying cylinder can be pushed and pulled by the hydraulic cylinder to adjust the conveying height, and the conveying efficiency is improved. Therefore, the feeding port of processing equipment with different heights can be adapted, and the practicability is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of chemical equipment, in particular to a full-automatic batching system for filling masterbatch. Background Art

[0002] Filler masterbatch (also known as filler material) refers to materials used to fill and increase the volume of product materials during manufacturing and processing. They are usually colorless or white solid particles or powders that can be added to basic materials to reduce costs, increase volume or improve product performance.

[0003] The processing of filler masterbatch requires a variety of ingredients, and these ingredients need to be transported to the processing equipment using a batching device. The currently used batching device requires manual control of the delivery of the ingredient quantity, and the manual control accuracy is not high. In addition, the batching device cannot be adjusted according to the height of the feed position of the processing equipment. Utility Model Content

[0004] The purpose of the present invention is to provide a fully automatic batching system for filling masterbatch to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a fully automatic batching system for filling masterbatch, comprising a base plate, a batching box and a feed barrel, a batching box being provided at one end of the top surface of the base plate, a box body being provided inside the batching box, a first cavity being provided at the top end of the box body, a discharge hopper being fixed inside the first cavity, a metering valve being connected to the bottom end of the discharge hopper, a feed barrel being provided at the other end of the top surface of the base plate, a barrel being provided inside the feed barrel, and a second spiral shaft being rotatably installed inside the barrel body.

[0006] When using the fully automatic batching system for filling masterbatch in the present technical solution, the staff needs to first connect the external power supply to the present invention and control the operation of the present invention through the control panel. The staff pours the various ingredients for filling masterbatch processing into the first cavity opened in the batching box for temporary storage. After the storage of the ingredients is completed, the staff can set the numerical value of the metering valve. After setting, the ingredients in the first cavity will flow into the second cavity through the discharge hopper. When the ingredient transmission reaches the numerical value set by the metering valve, the metering valve closes the delivery of the ingredients. At this time, the first motor rotates the first spiral shaft connected to the output end, and the first spiral shaft spirally conveys the ingredients entering the second cavity to the inside of the bellows. The ingredients are transmitted to the barrel provided in the feed barrel through the bellows. The ingredients entering the barrel will be transported from low to high by the second spiral shaft driven by the second motor, and the ingredients transported to the top of the barrel will eventually be transmitted to the inside of the filling masterbatch processing equipment through the hose.

[0007] Preferably, a second motor is fixed to one end of the outer portion of the cylinder, and a second screw shaft is connected to the output end of the second motor. Through the cooperation of the second motor and the second screw shaft, the ingredients entering the cylinder through the bellows can be transported from low to high, achieving a spiral conveying effect.

[0008] Preferably, the middle of the outer bottom surface of the cylinder is connected to the top surface of the bottom plate through a hydraulic cylinder. The installation of the hydraulic cylinder allows the cylinder to be tilted, raised and lowered, making it easier for the hose to be connected to the inlets of processing equipment at different heights.

[0009] Preferably, a hose is connected to one end of the outer bottom surface of the cylinder, and one end of the outer top surface of the cylinder is connected to one end of the outer bottom surface of the box body via a bellows. The hose allows the cylinder to be connected to the feed port of the filler masterbatch processing equipment after adjusting the height by raising or lowering, while the bellows allow the cylinder to be adjusted and adjusted while feeding the material during rotation, preventing bending and damage.

[0010] Preferably, the four sides of the outer bottom surface of the box body are connected to the top surface of the bottom plate through supporting legs. The installation of the four supporting legs enables the box body to be stably installed on the top surface of the bottom plate.

[0011] Preferably, a second cavity is defined at the bottom end of the housing, wherein a first screw shaft is rotatably mounted within the second cavity, one end of the first screw shaft being connected to a first motor, which is fixed to one side of the housing. The cooperation between the first motor and the first screw shaft allows ingredients entering the second cavity to be transported laterally, thereby achieving the effect of laterally transporting the ingredients into the bellows.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] 1. The utility model is provided with multiple cavities in the ingredient box, which can hold a variety of ingredients. The metering valve measures the ingredients and delivers them to the inside of the conveying cylinder. The metering valve controls the material quantity accurately to ensure the quality of the subsequent filling masterbatch processing. The conveying cylinder can be pushed and pulled by the hydraulic cylinder to adjust the conveying height, so that it can adapt to the inlets of processing equipment at different heights, thereby improving practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the main appearance structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the internal structure of the feeding barrel of the present utility model;

[0016] Figure 3 This is a schematic diagram of the internal structure of the batching box of the present utility model.

[0017] In the figure: 1. Base plate; 2. Batching box; 21. Box body; 22. First motor; 23. Support leg; 24. First cavity; 25. Discharge hopper; 26. Metering valve; 27. Second cavity; 28. First screw shaft; 3. Feed cylinder; 31. Cylinder body; 32. Hose; 33. Second motor; 34. Bellows; 35. Second screw shaft; 4. Hydraulic cylinder. DETAILED DESCRIPTION

[0018] The technical solution of the present invention is further described below with reference to the accompanying drawings and specific embodiments.

[0019] Example 1

[0020] like Figure 1 、 Figure 2 and Figure 3 As shown, the fully automatic batching system for filling masterbatch proposed in the present invention includes a base plate 1, a batching box 2 and a feeding barrel 3. The batching box 2 is provided at one end of the top surface of the base plate 1, and the interior of the batching box 2 is provided with a box body 21. The top end of the interior of the box body 21 is provided with a first cavity 24, and a discharge hopper 25 is fixed inside the first cavity 24. The bottom end of the discharge hopper 25 is connected to a metering valve 26. The other end of the top surface of the base plate 1 is provided with a feeding barrel 3, and the interior of the feeding barrel 3 is provided with a cylinder body 31. The interior of the cylinder body 31 is rotatably installed with a second screw shaft 35.

[0021] The staff needs to first connect the external power supply of the utility model and control the operation of the utility model through the control panel. The staff pours the various ingredients for filling masterbatch processing into the first cavity 24 opened in the ingredient box 2 for temporary storage. After the storage of the ingredients is completed, the staff can set the value of the metering valve 26. After setting, the ingredients in the first cavity 24 will flow into the second cavity 27 through the discharge hopper 25. When the ingredient transmission reaches the value set by the metering valve 26, its metering valve 26 closes the delivery of the ingredients. At this time, the first motor 22 rotates the first screw shaft 28 connected to the output end. The first screw shaft 28 spirally conveys the ingredients entering the second cavity 27 to the inside of the bellows 34. The ingredients are transmitted to the barrel 31 provided in the feed barrel 3 through the bellows 34. The ingredients entering the barrel 31 will be transported from low to high by the second screw shaft 35 driven by the second motor 33. The ingredients transported to the top of the barrel 31 are finally transmitted to the inside of the filling masterbatch processing equipment through the hose 32.

[0022] Example 2

[0023] like Figure 1 、 Figure 2 and Figure 3As shown, the fully automatic batching system for filling masterbatch proposed by the present invention, compared with Example 1, this embodiment also includes: a second motor 33 is fixed to one end of the outside of the cylinder 31, and the output end of the second motor 33 is connected to a second screw shaft 35. The middle of the outer bottom surface of the cylinder 31 is connected to the top surface of the bottom plate 1 through a hydraulic cylinder 4, and one end of the outer bottom surface of the cylinder 31 is connected to a hose 32. One end of the outer top surface of the cylinder 31 is connected to one end of the outer bottom surface of the box 21 through a bellows 34. The four sides of the outer bottom surface of the box 21 are connected to the top surface of the bottom plate 1 through the support legs 23. A second cavity 27 is opened at the bottom end of the interior of the box 21, and a first screw shaft 28 is rotatably installed inside the second cavity 27. One end of the first screw shaft 28 is connected to the first motor 22, and the first motor 22 is fixed to one side of the outside of the box 21.

[0024] In this embodiment, Figure 1 and Figure 2 As shown, through the cooperation of the second motor 33 and the second screw shaft 35, the ingredients entering the cylinder 31 through the bellows 34 can be transported from low to high, achieving the effect of spiral transportation;

[0025] like Figure 1 and Figure 2 As shown, the installation of the hydraulic cylinder 4 enables the cylinder 31 to be tilted, raised and lowered, making it easier for the hose 32 to be connected to the feed ports of processing equipment at different heights;

[0026] like Figure 1 、 Figure 2 and Figure 3 As shown, the setting of the hose 32 enables the barrel 31 to be connected to the feed port of the filler masterbatch processing equipment after the height is adjusted by lifting, and the installation of the bellows 34 enables the barrel 31 to be adapted and adjusted while feeding the material during rotation, thereby preventing bending and damage.

[0027] like Figure 1 and Figure 3 As shown, the installation of the four legs 23 enables the box 21 to be stably installed on the top surface of the base plate 1;

[0028] like Figure 1 and Figure 3 As shown, through the cooperation of the first motor 22 and the first screw shaft 28 , the ingredients entering the second cavity 27 can be moved and transported laterally, achieving the effect of transporting the ingredients laterally into the bellows 34 .

[0029] The above specific embodiments are only several preferred embodiments of the present invention. Based on the technical solutions of the present invention and the relevant inspirations of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.

Claims

1. A fully automatic batching system for filling masterbatch, comprising a base plate (1), a batching box (2) and a feeding cylinder (3), characterized in that: A batching box (2) is provided at one end of the top surface of the bottom plate (1), a box body (21) is provided inside the batching box (2), a first cavity (24) is provided at the top end of the box body (21), a discharge hopper (25) is fixed inside the first cavity (24), a metering valve (26) is connected to the bottom end of the discharge hopper (25), a feeding cylinder (3) is provided at the other end of the top surface of the bottom plate (1), a cylinder body (31) is provided inside the feeding cylinder (3), and a second screw shaft (35) is rotatably installed inside the cylinder body (31).

2. The fully automatic filling masterbatch batching system according to claim 1, characterized in that: A second motor (33) is fixed to one end of the outer portion of the cylinder (31), and an output end of the second motor (33) is connected to a second screw shaft (35).

3. The fully automatic filling masterbatch batching system according to claim 1, characterized in that: The middle of the outer bottom surface of the cylinder (31) is connected to the top surface of the bottom plate (1) via a hydraulic cylinder (4).

4. The fully automatic filling masterbatch batching system according to claim 1, characterized in that: One end of the outer bottom surface of the cylinder (31) is connected to a hose (32), and one end of the outer top surface of the cylinder (31) is connected to one end of the outer bottom surface of the box (21) through a bellows (34).

5. The fully automatic filling masterbatch batching system according to claim 1, characterized in that: The four sides of the outer bottom surface of the box body (21) are connected to the top surface of the bottom plate (1) through supporting legs (23).

6. The fully automatic filling masterbatch batching system according to claim 1, characterized in that: A second cavity (27) is provided at the bottom end of the interior of the box (21), a first screw shaft (28) is rotatably installed inside the second cavity (27), one end of the first screw shaft (28) is connected to a first motor (22), and the first motor (22) is fixed to one side of the exterior of the box (21).

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