Efficient energy-saving hardware filling binding machine

By designing a six-station turntable and a cylinder-driven glue injection system, combined with an energy-saving motor and an efficient transmission mechanism, the problems of high energy consumption and complex operation of traditional hardware filling equipment have been solved, and efficient and energy-saving hardware filling and binding have been achieved, improving production efficiency and binding quality.

CN223300287UActive Publication Date: 2025-09-05TIANJIN HUAHE YINGXIN TRADING CO LTD
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Patent Information

Application Number
CN202422064378.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-09-05
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

Traditional hardware filling and binding equipment has high energy consumption, complex operation and high maintenance costs, and it is difficult to meet the market demand for high efficiency, energy saving and precision.

Method used

A high-efficiency and energy-saving hardware filling and gluing machine has been designed. It adopts a six-station turntable, a cylinder-driven glue injection system and an energy-saving motor, combined with an efficient transmission mechanism, to achieve rapid filling and gluing of hardware parts, and accurately control the glue injection amount through the cylinder.

Benefits of technology

It improves production efficiency, ensures the consistency of binding quality, reduces energy consumption, meets green production requirements, and improves the versatility and flexibility of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of glue binding machines, and discloses an efficient energy-saving hardware filling glue binding machine which comprises a deck plate, four supporting rods are fixed to the lower surface of the deck plate, connecting rods are fixed among the four supporting rods, a motor fixing plate is fixed to the upper surface of the deck plate, and a motor is fixed to the upper surface of the motor fixing plate. A motor is arranged on the side plate, a six-station rotary table is connected above the motor, an air cylinder fixing plate is fixed below the L-shaped side plate, an air cylinder is fixed inside the air cylinder fixing plate, a telescopic rod is movably installed inside the air cylinder, a glue injection head is connected to the lower end of the telescopic rod, and a glue injection needle head is connected to the lower end of the glue injection head. The air cylinder controls the glue injection head to accurately inject glue, efficient, accurate and energy-saving filling and glue binding of hardware are achieved, the glue injection amount can be accurately controlled through the glue injection system driven by the air cylinder, and the consistency and stability of the glue binding quality are guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of glue binding machines, in particular to a high-efficiency and energy-saving hardware filling glue binding machine. Background Art

[0002] In the hardware manufacturing and packaging industry, with increasing demands for production efficiency and environmental protection, traditional hardware filling and binding equipment can no longer meet the market's demand for high efficiency, energy saving, and precision. Traditional equipment often suffers from high energy consumption, complex operation, and high maintenance costs, which seriously restricts the improvement of production efficiency and product quality. In this context, the development of a highly efficient and energy-saving hardware filling and binding machine is particularly important. Existing technologies suffer from high energy consumption, complex operation, and high maintenance costs, requiring improvement. To this end, we have proposed a highly efficient and energy-saving hardware filling and binding machine. Utility Model Content

[0003] (1) Technical problems solved

[0004] In view of the deficiencies in the prior art, the utility model provides a high-efficiency and energy-saving hardware filling and binding machine, which solves the above-mentioned problems.

[0005] (2) Technical solution

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-efficiency and energy-saving hardware filling and gluing machine, comprising a table panel, four support rods are fixed on the lower surface of the table panel, connecting rods are fixed between the four support rods, a motor fixing plate is fixed on the upper surface of the table panel, a motor is fixed on the upper surface of the motor fixing plate, a six-station turntable is connected above the motor, a glue injection station table is connected to the upper surface of the six-station turntable, a bracket base plate is fixed on one side of the upper surface of the table panel, side panels are fixed on both sides of the bracket base plate, a cylinder fixing plate is fixed under the L-shape of the side panel, a cylinder is fixed inside the cylinder fixing plate, a telescopic rod is movably installed inside the cylinder, a glue injection head is connected to the lower end of the telescopic rod, and a glue injection needle is connected to the lower end of the glue injection head.

[0007] Preferably, the side panels are L-shaped, and a fixing column is connected between the two side panels, and the fixing column is cylindrical.

[0008] Preferably, the lower end of the glue injection head is tapered.

[0009] Preferably, the injection station table includes a fixture upper plate, a hardware placement seat, hardware, a fixture support, a fixture bottom plate and a fixture spring support. The upper surface of the six-station turntable is connected to six fixture bottom plates, which are fixedly connected to the fixture bottom plates through fixture spring supports and fixture supports. The circumferential outer surface of the fixture spring support is provided with a spring. A hardware placement seat is provided between the fixture upper plate and the fixture bottom plate, and one end of the hardware placement seat is connected to hardware.

[0010] Preferably, the upper surface of the clamp upper plate is provided with a notch, the hardware placement seat is arranged at the notch inside the clamp upper plate, and the clamp spring support and the clamp support are diagonally arranged on the upper surface of the clamp bottom plate.

[0011] Preferably, the glue injection needle and the hardware are in the same vertical direction.

[0012] Preferably, a mounting plate is fixed to the lower end of the support rod, and the mounting plate is connected to a cup-shaped foot through threads.

[0013] (3) Beneficial effects

[0014] Compared with the existing technology, the utility model provides a high-efficiency and energy-saving hardware filling and binding machine, which has the following beneficial effects:

[0015] 1. This high-efficiency and energy-saving hardware filling and binding machine significantly improves production efficiency through the six-station turntable design, and realizes the rapid filling and binding of hardware parts.

[0016] 2. This is a high-efficiency and energy-saving hardware filling and binding machine. The cylinder-driven glue injection system can accurately control the glue injection amount to ensure the consistency and stability of the binding quality.

[0017] 3. This high-efficiency and energy-saving hardware filling and binding machine effectively reduces energy consumption by adopting energy-saving motors and high-efficiency transmission mechanisms, which is in line with the green development concept of modern manufacturing industry. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of the utility model;

[0019] Figure 2 This is an isometric schematic diagram of the utility model;

[0020] Figure 3 This is a schematic diagram of the left side view of the utility model;

[0021] Figure 4 It is a schematic top view of the utility model.

[0022] In the figure: 1. Telescopic rod; 2. Side panel; 3. Fixed column; 4. Upper plate of fixture; 5. Hardware placement seat; 6. Hardware; 7. Fixture support; 8. Fixture bottom plate; 9. Fixture spring support; 10. Cup foot; 11. Mounting plate; 12. Connecting rod; 13. Support rod; 14. Table top; 15. Glue injection needle; 16. Glue injection head; 17. Cylinder; 18. Cylinder fixing plate; 19. Spring; 20. Motor; 21. Motor fixing plate; 22. Six-station turntable; 23. Bracket bottom plate. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figure 1-4 A high-efficiency and energy-saving hardware filling and gluing machine includes a table panel 14, four support rods 13 are fixed on the lower surface of the table panel 14, and connecting rods 12 are fixed between the four support rods 13, and a motor fixing plate 21 is fixed on the upper surface of the table panel 14, and a motor 20 is fixed on the upper surface of the motor fixing plate 21. A six-station turntable 22 is connected above the motor 20, and the upper surface of the six-station turntable 22 is connected to a glue injection station table. A bracket bottom plate 23 is fixed on one side of the upper surface of the table panel 14, and side panels 2 are fixed on both sides of the bracket bottom plate 23. A cylinder fixing plate 18 is fixed under the L-shape of the side panel 2, and a cylinder 17 is fixed inside the cylinder fixing plate 18. A telescopic rod 1 is movably installed inside the cylinder 17, and a glue injection head 16 is connected to the lower end of the telescopic rod 1, and a glue injection needle 15 is connected to the lower end of the glue injection head 16.

[0025] Furthermore, the side panels 2 are L-shaped, and a fixing column 3 is connected between the two side panels 2, and the fixing column 3 is cylindrical.

[0026] Furthermore, the lower end of the glue injection head 16 is tapered.

[0027] Furthermore, the injection station platform includes a fixture upper plate 4, a hardware placement seat 5, hardware 6, a fixture support 7, a fixture base plate 8 and a fixture spring support 9. The upper surface of the six-station turntable 22 is connected with six fixture base plates 8, and the fixture base plates 8 are fixedly connected with the fixture spring supports 9 and the fixture supports 7. The circumferential outer surface of the fixture spring support 9 is provided with a spring 19. A hardware placement seat 5 is provided between the fixture upper plate 4 and the fixture base plate 8, and one end of the hardware placement seat 5 is connected with the hardware 6.

[0028] Furthermore, a notch is provided on the upper surface of the clamp upper plate 4 , a hardware placement seat 5 is arranged at the notch inside the clamp upper plate 4 , and the clamp spring support 9 and the clamp support 7 are diagonally arranged on the upper surface of the clamp bottom plate 8 .

[0029] Furthermore, the glue injection needle 15 and the hardware 6 are in the same vertical direction.

[0030] Furthermore, a mounting plate 11 is fixed to the lower end of the support rod 13, and the mounting plate 11 is connected to the cup-shaped foot 10 through threads.

[0031] Working principle: First, the motor 20 starts and drives the six-station turntable 22 to rotate, so that each station enters the working area in turn. When a station rotates to the glue injection position, the cylinder 17 receives the signal and drives the telescopic rod 1 to move downward, driving the glue injection head 16 and the glue injection needle 15 to approach and accurately position above the hardware 6. At this time, the clamp system on the glue injection station has firmly clamped the hardware 6 on the hardware placement seat 5, and the clamp spring support 9 and the clamp support 7 provide appropriate clamping force through the spring 19 to ensure the stability of the hardware 6 during the glue injection process. As the telescopic rod 1 continues to descend, the glue injection needle 15 and the hardware 6 reach the set glue injection height, and the glue injection system starts working, and the glue is accurately injected into the specified position of the hardware 6 through the glue injection head 16. After the glue injection is completed, the cylinder 17 drives the telescopic rod 1 in the opposite direction to rise, and the glue injection head 16 and the glue injection needle 15 return to their initial position. Subsequently, the six-station turntable 22 continues to rotate, moving the station that has completed glue injection out of the work area. Simultaneously, the next station to be injected enters the work area, repeating the injection process. Throughout the entire process, the various components work together to achieve efficient and precise filling and gluing of hardware parts. Furthermore, the use of energy-saving motors 20 and efficient transmission mechanisms effectively reduces energy consumption, meeting the requirements of green production. Furthermore, by adjusting the stroke of cylinder 17 and the parameters of the injection system, the system can flexibly adapt to the injection needs of hardware of varying specifications and shapes, enhancing the versatility and flexibility of the equipment.

[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency and energy-saving hardware filling and gluing machine, comprising a table panel (14), characterized in that: Four support rods (13) are fixed on the lower surface of the table panel (14), and connecting rods (12) are fixed between the four support rods (13). A motor fixing plate (21) is fixed on the upper surface of the table panel (14), and a motor (20) is fixed on the upper surface of the motor fixing plate (21). A six-station turntable (22) is connected above the motor (20), and a glue injection station is connected on the upper surface of the six-station turntable (22). A bracket bottom plate (23) is fixed on one side of the upper surface of the table panel (14), and side plates (2) are fixed on both sides of the bracket bottom plate (23). A cylinder fixing plate (18) is fixed below the L-shaped side plate (2), and a cylinder (17) is fixed inside the cylinder fixing plate (18). A telescopic rod (1) is movably installed inside the cylinder (17), and the lower end of the telescopic rod (1) is connected to a glue injection head (16), and the lower end of the glue injection head (16) is connected to a glue injection needle (15).

2. The high-efficiency and energy-saving metal filling and binding machine according to claim 1, characterized in that: The side panels (2) are L-shaped, and a fixing column (3) is connected between the two side panels (2), and the fixing column (3) is cylindrical.

3. The high-efficiency and energy-saving metal filling and binding machine according to claim 1, characterized in that: The lower end of the glue injection head (16) is tapered.

4. The high-efficiency and energy-saving metal filling and binding machine according to claim 1, characterized in that: The glue injection station platform comprises a fixture upper plate (4), a hardware placement seat (5), hardware (6), a fixture support (7), a fixture base plate (8) and a fixture spring support (9); the upper surface of the six-station turntable (22) is connected to six fixture base plates (8); the fixture base plates (8) are fixedly connected to the fixture base plates (7) through the fixture spring supports (9); a spring (19) is provided on the circumferential outer surface of the fixture spring support (9); a hardware placement seat (5) is provided between the fixture upper plate (4) and the fixture base plate (8); and one end of the hardware placement seat (5) is connected to the hardware (6).

5. The high-efficiency and energy-saving metal filling and binding machine according to claim 4, characterized in that: The upper surface of the clamp upper plate (4) is provided with a notch, the hardware placement seat (5) is arranged at the notch inside the clamp upper plate (4), and the clamp spring support (9) and the clamp support (7) are arranged diagonally on the upper surface of the clamp bottom plate (8).

6. The high-efficiency and energy-saving metal filling and binding machine according to claim 1, characterized in that: The glue injection needle (15) and the hardware (6) are in the same vertical direction.

7. The high-efficiency and energy-saving metal filling and binding machine according to claim 1, characterized in that: A mounting plate (11) is fixed to the lower end of the support rod (13), and the mounting plate (11) is connected to the cup-shaped foot (10) via threads.