Rapid screening device for ceramsite composite carburant
By introducing a servo motor-driven cleaning rod and dust collector system into the expanded clay screening device, the problem of dust blockage during the screening process is solved, and efficient screening and convenient cleaning are achieved.
Patent Information
- Application Number
- CN202422521648.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-17
AI Technical Summary
The existing ceramsite screening device is prone to dust accumulation and clogging of the screening holes due to shaking during the screening process, and the cleaning is cumbersome, which affects the screening efficiency.
A rapid screening device for ceramsite composite recarburizer was designed. A servo motor was used to drive the rotating rod to drive the cleaning rod and brush to clean the screening holes. At the same time, a vacuum cleaner was used to suck away dust to prevent clogging.
Effectively clean the dust in the screening holes to prevent clogging, improve screening efficiency and convenience, and reduce cleaning workload.
Smart Images

Figure CN223300407U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of ceramsite screening, in particular to a ceramsite composite carburizer rapid screening device. Background Art
[0002] Ceramic sand is mainly made of clay, slate, shale, coal gangue and industrial solid waste through ceramic sintering. Currently, ceramic granules need to be granulated before firing. After granulation, the particle size of each particle is often different and needs to be screened.
[0003] The prior art has specially developed some devices for rapid screening of ceramsite. For example, the Chinese patent with the announcement number "CN115971030A" discloses "A screening machine for ceramsite processing". When screening the ceramsite, the ceramsite is placed in the shell, and the control valve on the discharge pipe is opened to allow the ceramsite to fall into the first screen frame. The driving member drives the driving shaft to rotate, and the rotation of the driving shaft drives the driven shaft connected thereto to rotate through the connecting unit. The rotation of the driven shaft drives the rotating shaft connected thereto to rotate through the connecting mechanism. The rotation of the rotating shaft drives the half gear to rotate, and the half gear rotates and intermittently meshes with the tooth plate. The intermittent meshing of the tooth plate and the half gear drives the first screen frame and the second screen frame to shake back and forth continuously through cooperation with the reset component, so that the fallen ceramsite can be screened, and ceramsite of different sizes can be screened simultaneously, thereby improving the screening efficiency.
[0004] Although the half gear can be driven to rotate by rotating the shaft, the rotation of the half gear is intermittently meshed with the tooth plate, and the intermittent meshing of the tooth plate and the half gear drives the first screen frame and the second screen frame to shake back and forth continuously through the cooperation with the reset component, which can improve the screening effect, but when screening the expanded clay, the belt shaking and rotation will shake off the dust attached to the surface of the expanded clay, so that the dust will adhere to the surface or inside of the screening hole. Long-term accumulation will cause the screening hole to be blocked, and the screening efficiency cannot be effectively improved. When cleaning is needed, the workers have to disassemble the screening frame, which will increase the complexity and increase the workers' workload, and it cannot effectively improve the screening efficiency. Utility Model Content
[0005] In view of the problems mentioned in the background technology, the purpose of the present invention is to provide a ceramsite composite carburizer rapid screening device to solve the problem of ceramsite screening.
[0006] The above technical objectives of the present invention are achieved through the following technical solutions:
[0007] The top of the shell is fixed with a lifting pole, and the bottom of the shell is fixed with a lifting pole, and the lifting pole is fixed with a lifting pole at the bottom of the shell.
[0008] As an optimal technical solution, two limit frames are fixedly installed on the upper end of the shell one, the collection box is slidably installed inside the limit frame, and two handles are fixedly installed on the end of the collection box away from the interior of the shell one.
[0009] As a preferred technical solution, a base is fixedly installed on the upper inner end of the shell, two fixing frames are fixedly installed on the upper end of the base, and the outer ring of the vacuum cleaner is fixedly installed inside the fixing frame.
[0010] As an optimal technical solution, a first support rod and a second support rod are fixedly installed on both sides of the interior of shell one and shell two, and the end of the first support rod on both sides away from the inner side of shell one is fixedly installed on the outer ring of the circular box, and the second support rod on both sides is fixedly installed on the outer ring of the screening box away from the inner side of shell two.
[0011] As an optimal technical solution, a first screening hole is provided at the bottom of the screening box, a second screening hole is provided inside the circular plate, a first bearing is fixedly installed inside the screening box, a second bearing is fixedly installed inside the circular plate, and the rotating rods are fixedly installed on the inner rings of the first bearing and the second bearing.
[0012] As an optimal technical solution, the end of the connecting tube away from the vacuum cleaner is fixedly installed inside the circular box, the bottom of the rotating rod is rotatably installed inside the connecting tube, a third bearing is fixedly installed inside one end of the connecting tube, and the outer ring of the rotating rod is fixedly installed on the inner ring of the third bearing.
[0013] As an optimal technical solution, the servo motor output shaft passes through the upper end of the second shell and is fixedly connected to the rotating rod, and the end of the feed pipe away from the discharge box passes through the upper end of the second shell and extends into the interior of the second shell.
[0014] As a preferred technical solution, rectangular holes are provided inside the first cleaning rod and the second cleaning rod, brushes are fixedly installed at one end of the first cleaning rod and the second cleaning rod away from the rotating rod, multiple circular holes are provided inside the bottom end of the second cleaning rod, multiple brushes are fixedly installed at the bottom of the second cleaning rod, an air suction hole is provided inside the rotating rod, the air suction hole is connected to the connecting pipe, and the rectangular hole and the circular hole are both connected to the air suction hole.
[0015] As an optimal technical solution, one side of the shell one and the shell two are hinged with sliding door one and sliding door two, one side of the shell one is hinged with a circular door panel, one side of the sliding door one, sliding door two and circular door are fixedly installed with handles, and support legs are fixedly installed around the bottom of the shell one.
[0016] In summary, the present invention has the following beneficial effects:
[0017] First, when in use, first pour the ceramsite into the inside of the discharge box, and then the ceramsite will flow along the feed pipe fixedly connected to the bottom of the discharge box to the inside of the fixed installation screening box inside the shell 2, and then start the servo motor to rotate and drive the rotating rod fixedly installed on the output shaft of the servo motor to rotate. Since the rotating rod is located at the position of the screening box and the circular box, the first cleaning rod and the second cleaning rod are fixedly installed on the outer ring. Under the rotation of the rotating rod, the first cleaning rod and the second cleaning rod can be driven to rotate synchronously, so that the brushes fixedly installed at one end of the first cleaning rod and the second cleaning rod can remove the ash layer attached to the side of the screening box and the circular box. The first cleaning rod and the second cleaning rod are both provided with rectangular holes, and the bottom of the second cleaning rod is provided with a circular hole. An air suction hole is provided inside the rotating rod, and the air suction hole is connected to the connecting pipe, so that when the vacuum cleaner is started, the dust can be sucked into the air suction hole through the rectangular hole and the circular hole, and then the dust enters the interior of the vacuum cleaner along the connecting pipe, so that the dust can be effectively cleaned;
[0018] Secondly, a limit frame is fixedly installed at the upper end of the interior of shell one, and the limit frame can limit the collection box, effectively preventing the collection box from being placed off-center and causing the expanded clay to not effectively fall into the collection box. A discharge port is opened on one side of the bottom of the circular box, and the screened expanded clay can flow from the bottom of the circular box to the interior of the collection box, thereby improving portability. A base and a fixing frame are fixedly installed at the upper end of shell one, which can facilitate the fixation of the vacuum cleaner inside shell one. If the vacuum cleaner is to be disassembled, the vacuum cleaner can be taken out by opening the circular door panel hinged on one side of shell one, which facilitates the disassembly and installation of the vacuum cleaner. The sliding door one and sliding door two hinged on one side of shell one and shell two can provide the staff with the effect of viewing the internal structure of shell one and shell two, thereby facilitating maintenance by maintenance personnel. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural diagram of the utility model;
[0020] Figure 2 This is a schematic diagram of the internal cross-sectional structure of the housing 1 and the housing 2 of the present invention;
[0021] Figure 3 This utility model Figure 2 A schematic diagram of the enlarged structure of part A;
[0022] Figure 4 This is a schematic diagram of the screening box and the circular box structure of the utility model
[0023] Figure 5 This is a schematic structural diagram of the first cleaning rod and the second cleaning rod of the utility model;
[0024] Figure 6 This is a schematic diagram of the bottom structure of the second cleaning rod of the utility model;
[0025] Figure 7 It is a schematic structural diagram of the vacuum cleaner of the present utility model.
[0026] Figure numerals: 1. discharge box; 2. servo motor; 3. handle; 4. support leg; 5. shell one; 6. circular door panel; 7. handle; 8. collection box; 9. sliding door one; 10. sliding door two; 11. shell two; 12. feeding pipe; 13. rotating rod; 14. brush; 15. circular box; 16. first support rod; 17. limit frame; 18. discharge port; 19. base; 20. fixing frame; 21. vacuum cleaner; 22. first cleaning rod; 23. second support rod; 24. first screening hole; 25. screening box; 26. first bearing; 27. second bearing; 28. second screening hole; 29. circular plate; 30. third bearing; 31. connecting pipe; 32. second cleaning rod; 33. circular hole; 34. suction hole; 35. rectangular hole. DETAILED DESCRIPTION
[0027] Example
[0028] refer to Figure 1-Figure 7 The embodiment of the invention is a rapid screening device for ceramsite composite carbon raiser, comprising a shell 1 5 and a shell 2 11. A collecting box 8 is slidably mounted on the upper end of the interior of the shell 1 5. A dust collector 21 is fixedly mounted on the upper end of the bottom of the shell 1 5. The output shaft of the dust collector 21 is fixedly connected to a connecting pipe 31. A circular box 15 is fixedly mounted on the interior of the shell 1 5. A circular plate 29 is fixedly mounted on the interior of the circular box 15. A rotating rod 13 is rotatably mounted on the center position of the circular plate 29. A discharge port 18 is opened on one side of the bottom of the circular box 15. The upper end of the shell 1 5 is integrally formed with the shell 2 1 1. A screening box 25 is fixedly installed inside the second shell 11. A rotating rod 13, which is the same as that inside the circular plate 29, is rotatably installed at the center position inside the screening box 25. The output shaft of the servo motor 2 is fixedly installed on the end of the rotating rod 13 away from the screening box 25. The servo motor 2 is fixedly installed on the upper end of the second shell 11. A discharge box 1 is fixedly installed on one side of the upper end of the second shell 11. The bottom of the discharge box 1 is fixedly connected to the feed pipe 12. The rotating rod 13 is located inside the screening box 25 and the outer ring inside the circular box 15 is fixedly connected to the first cleaning rod 22 and the second cleaning rod 32.
[0029] refer to Figure 2 、 Figures 3 and 4 Two limit frames 17 are fixedly installed on the upper end of the shell 5, and the collection box 8 is slidably installed inside the limit frame 17. Two handles 7 are fixedly installed on the end of the collection box 8 away from the interior of the shell 5. The collection box 8 can be pulled out from the interior of the shell 5 by the handles 7. A base 19 is fixedly installed on the upper end of the shell 5, and two fixing frames 20 are fixedly installed on the upper end of the base 19. The outer ring of the vacuum cleaner 21 is fixedly installed inside the fixing frame 20, which makes it convenient to disassemble and install the vacuum cleaner 21 and provide better convenience for the staff.
[0030] refer to Figures 4 and 5, the first support rod 16 and the second support rod 23 are fixedly installed on both sides of the interior of the shell 1 5 and the shell 2 11, the first support rod 16 on both sides is fixedly installed on the outer ring of the circular box 15 at one end away from the inner side of the shell 1 5, and the second support rod 23 on both sides is fixedly installed on the outer ring of the screening box 25 away from the inner side of the shell 2 11. The first support rod 16 and the second support rod 23 can effectively fix the screening box 25 and the circular box 15 on both sides of the shell 1 5 and the shell 2 11. The bottom of the screening box 25 is provided with a first screening hole 24, and the interior of the circular plate 29 is provided with a second screening hole 28. The interior of the screening box 25 is fixedly installed with a first bearing 26, and the interior of the circular plate 29 is fixedly installed with a second bearing 27. The rotating rods 13 are all fixedly installed on the first bearing 26 and the inner ring of the second bearing 27, the first bearing 26 and the second bearing 27 can provide a better rotation effect for the rotating rod 13, improve the rotation of the rotating rod 13 and then drive the first cleaning rod 22 and the second cleaning rod 32 to move so that the expanded clay is evenly stirred, thereby speeding up the screening effect of the expanded clay, and the connecting pipe 31 is fixedly mounted on the inside of the circular box 15 at one end away from the vacuum cleaner 21, and the bottom of the rotating rod 13 is rotatably mounted on the inside of the connecting pipe 31, and a third bearing 30 is fixedly mounted on the inside of one end of the connecting pipe 31, and the outer ring of the rotating rod 13 is fixedly mounted on the inner ring of the third bearing 30, and the rotating rod 13 is fixedly mounted on the inside of the third bearing 30 installed inside the connecting pipe 31, so that when the rotating rod 13 rotates, the connecting pipe 31 will not be driven to rotate.
[0031] refer to Figure 5 Figure 6 The output shaft of the servo motor 2 passes through the upper end of the shell 2 11 and is fixedly connected to the rotating rod 13. The end of the feed pipe 12 away from the discharge box 1 passes through the upper end of the shell 2 11 and extends into the interior of the shell 2 11. When the feed pipe 12 passes through the upper end of the shell 2 11 and extends into the interior of the shell 2 11, the expanded clay can be effectively output to the interior of the screening box 25 to prevent the expanded clay from falling to other places.
[0032] refer to Figure 5 The first cleaning rod 22 and the second cleaning rod 32 are both provided with a rectangular hole 35, and the first cleaning rod 22 and the second cleaning rod 32 are fixedly installed with a brush 14 at one end away from the rotating rod 13, and a plurality of circular holes 33 are provided inside the bottom end of the second cleaning rod 32, and a plurality of brushes 14 are fixedly installed at the bottom of the second cleaning rod 32, and an air suction hole 34 is provided inside the rotating rod 13, and the air suction hole 34 is connected to the connecting pipe 31, and the rectangular hole 35 and the circular hole 33 are both connected to the air suction hole 34, so that the vacuum cleaner 21 can suck the dust from the circular hole 33 and the rectangular hole 35 into the interior of the vacuum cleaner 21 through the air suction hole 34 opened inside the rotating rod 13, so that the first screening hole 24 and the second screening hole 28 will not be blocked, which can effectively improve the efficiency of screening ceramsite.
[0033] refer to Figures 1 to 6 , one side of the shell 1 5 and the shell 2 11 are hinged with a sliding door 1 9 and a sliding door 2 10, and one side of the shell 1 5 is hinged with a circular door panel 6. The sliding door 1 9, the sliding door 2 10 and the circular door are all fixedly installed with a handle 3. The bottom of the shell 1 5 is fixedly installed with support legs 4. If you want to disassemble the vacuum cleaner 21, you can take out the vacuum cleaner 21 by opening the circular door panel 6 hinged on the side of the shell 1 5, which is convenient for disassembly and installation of the vacuum cleaner 21. The sliding door 1 9 and the sliding door 2 10 hinged on the side of the shell 1 5 and the shell 2 11 can provide the staff with the effect of viewing the internal structure of the shell 1 5 and the shell 2 11, which is convenient for maintenance personnel to repair.
[0034] Principle and advantages of use: When in use, first pour the ceramsite into the discharge chamber, and then the ceramsite will flow along the feed pipe 12 fixedly connected to the bottom of the discharge box 1 to the inside of the fixedly installed screening box 25 inside the shell 2, and then start the servo motor 2 to rotate and drive the rotating rod 13 fixedly installed on the output shaft of the servo motor 2 to rotate. Since the rotating rod 13 is located at the screening box 25 and the outer ring of the circular box 15 is fixedly installed with the first cleaning rod 22 and the second cleaning rod 32, the first cleaning rod 22 and the second cleaning rod 32 can be driven to rotate synchronously under the rotation of the rotating rod 13. The brush 14 fixedly mounted at one end of the first cleaning rod 22 and the second cleaning rod 32 can brush off the dust layer attached to the side of the screening box 25 and the circular box 15, and then the same brush 14 is fixedly mounted at the bottom of the second cleaning rod 32. At this time, the dust layer on the surface of the first screening hole 24 and the second screening hole 28 can be brushed off to prevent clogging. A rectangular hole 35 is provided inside the first cleaning rod 22 and the second cleaning rod 32, and a circular hole 33 is also provided at the bottom of the second cleaning rod 32. An air suction hole 34 is provided inside the rotating rod 13, and the air suction hole 34 is provided inside the rotating rod 13. The air hole 34 is connected to the connecting pipe 31, so that when the vacuum cleaner 21 is started, the dust can be sucked into the air hole 34 through the rectangular hole 35 and the circular hole 33, and then the dust enters the interior of the vacuum cleaner 21 along the connecting pipe 31, so that the dust can be effectively cleaned up. A limit frame 17 is fixedly installed at the upper end of the interior of the shell 5. The limit frame 17 can limit the collection box 8, effectively preventing the collection box 8 from being placed off-center and causing the ceramsite to not effectively fall into the collection box 8. A discharge port 18 is provided on one side of the bottom of the circular box 15, and the screened ceramsite can be The liquid flows from the bottom of the circular box 15 to the inside of the collection box 8, which improves portability. The base 19 and the fixing frame 20 are fixed on the upper end of the shell 15, which can facilitate the fixation of the vacuum cleaner 21 inside the shell 15. If you want to disassemble the vacuum cleaner 21, you can open the circular door panel 6 hinged on one side of the shell 15 to take out the vacuum cleaner 21, which is convenient for disassembly and installation of the vacuum cleaner 21. The sliding door 19 and the sliding door 2 10 hinged on one side of the shell 15 and the shell 2 11 can provide the staff with the effect of viewing the internal structure of the shell 15 and the shell 2 11, which is convenient for maintenance personnel to repair.
Claims
1. A ceramsite composite carburant rapid screening device, comprising a housing 1 (5) and a housing 2 (11), characterized in that: A collecting box (8) is slidably mounted on the upper end of the interior of the shell (5), a dust collector (21) is fixedly mounted on the upper end of the bottom of the shell (5), and the output shaft of the dust collector (21) is fixedly connected to a connecting pipe (31), a circular box (15) is fixedly mounted on the interior of the shell (5), a circular plate (29) is fixedly mounted on the interior of the circular box (15), a rotating rod (13) is rotatably mounted on the center position of the circular plate (29), a discharge port (18) is provided on one side of the bottom of the circular box (15), the upper end of the shell (5) is integrally formed with a shell (11), and a screen is fixedly mounted on the interior of the shell (11). A selection box (25) is provided, wherein a rotating rod (13) which is the same as that inside the circular plate (29) is rotatably installed at the center position inside the screening box (25), an output shaft of a servo motor (2) is fixedly installed at one end of the rotating rod (13) away from the screening box (25), the servo motor (2) is fixedly installed at the upper end of the second shell (11), a discharge box (1) is fixedly installed at one side of the upper end of the second shell (11), a feed pipe (12) is fixedly connected to the bottom of the discharge box (1), the rotating rod (13) is located inside the screening box (25) and the outer ring inside the circular box (15) is fixedly connected to a first cleaning rod (22) and a second cleaning rod (32).
2. A rapid screening device for ceramsite composite recarburizer according to claim 1, characterized in that: Two limit frames (17) are fixedly mounted on the upper end of the shell (5), the collection box (8) is slidably mounted inside the limit frames (17), and two handles (7) are fixedly mounted on one end of the collection box (8) away from the inside of the shell (5).
3. A rapid screening device for ceramsite composite recarburizer according to claim 1, characterized in that: A base (19) is fixedly mounted on the upper end of the housing (5), two fixing frames (20) are fixedly mounted on the upper end of the base (19), and the outer ring of the vacuum cleaner (21) is fixedly mounted inside the fixing frames (20).
4. A rapid screening device for ceramsite composite recarburizer according to claim 1, characterized in that: A first support rod (16) and a second support rod (23) are fixedly installed on both sides of the interior of the shell one (5) and the shell two (11), and one end of the first support rod (16) on both sides away from the inner side of the shell one (5) is fixedly installed on the outer ring of the circular box (15), and the second support rod (23) on both sides is fixedly installed on the outer ring of the screening box (25) away from the inner side of the shell two (11).
5. The rapid screening device for ceramsite composite recarburizer according to claim 1, characterized in that: The bottom of the screening box (25) is provided with a first screening hole (24), the interior of the circular plate (29) is provided with a second screening hole (28), the interior of the screening box (25) is fixedly installed with a first bearing (26), the interior of the circular plate (29) is fixedly installed with a second bearing (27), and the rotating rod (13) is fixedly installed on the inner rings of the first bearing (26) and the second bearing (27).
6. A rapid screening device for ceramsite composite recarburizer according to claim 1, characterized in that: One end of the connecting tube (31) away from the vacuum cleaner (21) is fixedly mounted inside the circular box (15); the bottom of the rotating rod (13) is rotatably mounted inside the connecting tube (31); a third bearing (30) is fixedly mounted inside one end of the connecting tube (31); and the outer ring of the rotating rod (13) is fixedly mounted on the inner ring of the third bearing (30).
7. The rapid screening device for ceramsite composite recarburizer according to claim 1, characterized in that: The output shaft of the servo motor (2) passes through the upper end of the second shell (11) and is fixedly connected to the rotating rod (13), and the end of the feed pipe (12) away from the discharge box (1) passes through the upper end of the second shell (11) and extends into the interior of the second shell (11).
8. The rapid screening device for ceramsite composite recarburizer according to claim 1, characterized in that: A rectangular hole (35) is provided inside the first cleaning rod (22) and the second cleaning rod (32); a brush (14) is fixedly installed at one end of the first cleaning rod (22) and the second cleaning rod (32) away from the rotating rod (13); a plurality of circular holes (33) are provided inside the bottom end of the second cleaning rod (32); a plurality of brushes (14) are fixedly installed at the bottom of the second cleaning rod (32); an air suction hole (34) is provided inside the rotating rod (13); the air suction hole (34) is connected to the connecting pipe (31); and the rectangular hole (35) and the circular hole (33) are both connected to the air suction hole (34).
9. The rapid screening device for ceramsite composite recarburizer according to claim 1, characterized in that: One side of the shell 1 (5) and the shell 2 (11) is hinged with a sliding door 1 (9) and a sliding door 2 (10), one side of the shell 1 (5) is hinged with a circular door panel (6), one side of the sliding door 1 (9), the sliding door 2 (10) and the circular door are fixedly installed with a handle (3), and the bottom of the shell 1 (5) is fixedly installed with support legs (4) around.
Citation Information
Patent Citations
Screening machine for ceramsite processing
CN115971030A