High-precision self-cleaning filtering device

By adjusting the elastic force of the spring telescopic rod through the pressure regulating mechanism, the problems of single function of the scraper and unadjustable elastic force are solved, and a high-precision self-cleaning filtering effect is achieved to adapt to different cleaning tasks.

CN223300605UActive Publication Date: 2025-09-05NOVO MASCH NANTONG CO LTD
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Patent Information

Application Number
CN202422300791.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-09-05
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

The scraper of the existing self-cleaning filter device has a single function, and the elastic force in the spring telescopic rod cannot be adjusted, resulting in poor cleaning effect, especially when facing stubborn attachments or irregular surfaces, and the cleaning effect is poor and may damage the scraping surface.

Method used

The pressure regulating mechanism is used to adjust the elastic force of the spring telescopic rod. The servo motor drives the gear plate to engage with the transmission gear to adjust the position of the pressure rod. The guide groove and guide block are used to ensure stable pressure and linear displacement of the spring.

Benefits of technology

The elastic force of the spring telescopic rod can be adjusted according to needs, which prevents the scraper from being subjected to excessive pressure in certain areas, prolongs its service life, and improves the cleaning effect and accuracy.

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Abstract

The utility model relates to a high-precision self-cleaning filtering device, which belongs to the technical field of cleaning and comprises cleaning equipment for self-cleaning on the filtering device, and the cleaning equipment consists of a fixed shaft, a shell, an elastic telescopic rod, a scraping plate, a spray pipe and a plurality of spray heads; the elastic telescopic rod comprises a sleeve and a sleeve rod which are telescopically connected, and a spring which is arranged in the sleeve and is connected with the end part of the sleeve rod; and a pressure adjusting mechanism which extends into the sleeve and is used for adjusting the pressure of the spring is arranged in the shell. According to the high-precision self-cleaning filtering device, the position of a pressurizing rod is adjusted through meshing transmission of a transmission gear and a gear disc, so that a spring is subjected to pressurizing adjustment, a scraping plate can be used according to requirements, and the situation that the scraping plate bears too large pressure at some points or areas, so that abrasion of the scraping plate is accelerated is avoided; and the advantage that the elasticity of the spring telescopic rod can be adjusted according to requirements is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cleaning, in particular to a high-precision self-cleaning filter device. Background Art

[0002] The double-membrane process is a relatively common and mature process in coal chemical production. In the double-membrane process, the influent water at the front end of ultrafiltration needs to control suspended solids and colloids, and other indicators need to be controlled. Generally, the influent water quality is poor, making it difficult to self-clean during the self-cleaning stage. This requires the assistance of pressurized spraying of reagents to improve the cleaning effect. After the spraying is completed, a scraper is needed to scrape away impurities for higher cleanliness. The existing scraper is composed of a connecting rod and a plate. During scraping, the connecting rod is rotated to drive the plate to rotate, thereby scraping away impurities. Although it can complete the above functions, there are also problems with the scraper's overly simple function, which makes it impossible to collect impurities after scraping. At the same time, after long-term use, the scraper's adhesion to the wall is reduced, resulting in poor scraping effect.

[0003] A search revealed patent document CN218873135U, which discloses a self-cleaning filter scraper. The scraper comprises a support shaft, a spring-loaded telescopic rod, a scraper, a pressure pipe, a nozzle, a bearing, a collection tank, a water inlet, and a filter screen. This utility model addresses the problem of existing scrapers being too limited in functionality by providing a self-cleaning filter scraper.

[0004] The scraper of the self-cleaning filter device of the utility model is adjusted by the deformation of the spring telescopic rod. However, the pressure of the spring in the spring telescopic rod cannot be adjusted, resulting in the elastic force provided by the spring being insufficient to keep the scraper in close and continuous contact with the scraping surface. This is especially true when there are stubborn attachments on the scraping surface or when the surface is tilted or irregular. This will greatly reduce the cleaning effect, or even completely prevent effective cleaning in some areas. Moreover, in the face of different scraping surfaces and different cleaning tasks, the elastic telescopic rod without a pressurization function may have difficulty adjusting its force to adapt to different situations. For example, when a stronger cleaning force is needed, the demand may not be met due to the fixed spring force; and when a smaller force is needed to avoid damaging the scraping surface, damage may be caused by excessive elastic force. Therefore, a high-precision self-cleaning filter device is proposed to solve the above-mentioned problems. Utility Model Content

[0005] In response to the deficiencies of the prior art, the utility model provides a high-precision self-cleaning filter device, which has the advantages of being able to adjust the elastic force of the spring telescopic rod according to demand, and solves the problem that the pressure in the spring telescopic rod cannot be adjusted.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: a high-precision self-cleaning filter device, comprising a cleaning device for self-cleaning the filter device, the cleaning device comprising a fixed shaft, a housing, an elastic telescopic rod, a scraper, a nozzle, and a plurality of nozzles;

[0007] The elastic telescopic rod comprises a sleeve and a sleeve rod that are telescopically connected, and a spring that is arranged inside the sleeve and connected to the end of the sleeve rod;

[0008] The housing is provided with a pressure regulating mechanism extending into the sleeve for regulating the spring pressure, the pressure regulating mechanism comprising a gear plate and a servo motor mounted on the bottom wall of the housing, a transmission gear fixedly mounted on the output shaft of the servo motor and meshing with the gear plate, and a pressure applying structure slidably disposed inside the housing, one end of which extends into the sleeve and is connected to the other end of the spring;

[0009] Among them, the pressure structure consists of a pressure rod and a pressure block. The pressure rod and the pressure block are welded and fixed on one side close to each other, and the other end of the pressure rod is equipped with a sliding part that is slidably connected to the gear plate. The pressure block is welded and fixed to the other end of the spring on the side away from the pressure rod.

[0010] Furthermore, a cavity is provided in the sleeve, and through holes communicating with the cavity are provided at opposite ends of the sleeve, and the sleeve rod and the pressure rod both extend into the cavity through the through holes.

[0011] Furthermore, the sleeve extends into the shell and is fixedly connected to the shell. The other end of the sleeve rod is fixedly connected to the outer wall of the scraper by bolts, and a plurality of equidistant scrapers are installed on the opposite side of the scraper.

[0012] Furthermore, a sealing plate is installed on the upper surface of the shell through bolts, the nozzle is fixedly installed on the upper surface of the sealing plate, and a plurality of nozzles are installed at equal intervals around the nozzle.

[0013] Furthermore, a mounting groove is opened inside the shell, so that the inside of the shell is hollow, the gear plate is mounted on the bottom wall of the mounting groove through a bearing, and a battery module electrically connected to the servo motor is installed in the mounting groove.

[0014] Furthermore, the sliding member includes a guide wheel and a connecting block, and the guide wheel is rotatably mounted on the bottom end of the connecting block, and the top end of the connecting block is fixedly connected to the end of the pressure rod away from the pressure block.

[0015] Furthermore, an arc-shaped adjustment opening is opened inside the gear plate, and the guide wheel is rollingly connected to the inner wall of the arc-shaped adjustment opening, and the transmission gear and the gear plate are engaged and transmitted to realize the position adjustment of the pressure rod, thereby adjusting the pressure of the spring.

[0016] Furthermore, a guide groove is provided inside the pressure rod, and a guide block is fixedly installed inside the shell and is slidably connected to the guide groove to guide the pressure rod.

[0017] Compared with the prior art, the present invention provides a high-precision self-cleaning filter device with the following beneficial effects:

[0018] 1. This high-precision self-cleaning filtering device uses the meshing transmission of the transmission gear and the gear plate to adjust the position of the pressure rod, thereby adjusting the pressure of the spring, so that the scraper can be used according to demand, avoiding the scraper from being subjected to excessive pressure at certain points or areas, thereby accelerating its wear, and achieving the advantages of being able to adjust the elastic force of the spring telescopic rod according to demand, solving the problem of the pressure in the spring telescopic rod not being able to be adjusted.

[0019] 2. The high-precision self-cleaning filter device, through the setting of the guide groove, cooperates with the guide block installed inside the shell and slidably connected to the guide groove to limit the pressure rod, so that it can move linearly, increase the pressure on the spring, and achieve a stable pressure effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a cross-sectional view of the structure of the utility model;

[0021] Figure 2 This is a cross-sectional view of the structure of the elastic telescopic rod of the utility model;

[0022] Figure 3 This is a structural sectional view of the housing of the utility model;

[0023] Figure 4 For this utility model Figure 3 Schematic diagram of the enlarged structure of A shown.

[0024] In the figure: 1. fixed shaft; 2. shell; 21. mounting groove; 3. elastic telescopic rod; 301. sleeve; 302. cavity; 303. sleeve rod; 304. spring; 4. scraper; 5. scraper; 6. sealing plate; 7. gear plate; 8. servo motor; 9. transmission gear; 10. pressure rod; 11. arc-shaped adjustment port; 12. guide wheel; 13. connecting block; 14. guide groove; 15. pressure block; 16. nozzle; 17. nozzle. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] See also Figures 1 to 4 A high-precision self-cleaning filter device includes a cleaning device for self-cleaning the filter device. The cleaning device comprises a fixed shaft 1, a housing 2, an elastic telescopic rod 3, a scraper 4, a nozzle 16, and a plurality of nozzles 17. The elastic telescopic rod 3 includes a telescopically connected sleeve 301 and a sleeve rod 303, and a spring 304 disposed within the sleeve 301 and connected to the end of the sleeve rod 303. There are three elastic telescopic rods 3 and three scrapers 4, and the three elastic telescopic rods 3 and the three scrapers 4 are equidistantly spaced.

[0027] Specifically, a cavity 302 is provided in the sleeve 301, and a through hole connected to the cavity 302 is provided at the opposite end of the sleeve 301. The sleeve 301 extends into the shell 2, and the sleeve 301 is fixedly connected to the shell 2. The other end of the sleeve rod 303 is fixed to the outer wall of the scraper 4 by bolts, and a plurality of equidistant scrapers 5 are installed on the opposite side of the scraper 4.

[0028] The upper surface of the housing 2 is bolted to a sealing plate 6. A nozzle 16 is fixedly mounted to the upper surface of the sealing plate 6, and a plurality of nozzles 17 are equidistantly mounted around the nozzle 16. One end of the fixed shaft 1 is connected and fixed to the output shaft of the power unit. The power unit rotates the fixed shaft 1, synchronously rotating the scraper 4 to scrape impurities from the inner wall of the filter pipe. Simultaneously, the nozzles 17 spray detergent water onto the inner wall of the pipe, achieving a self-cleaning effect.

[0029] To improve the scraping effect of the scraper 4, in this embodiment, a pressure regulating mechanism is provided inside the housing 2, extending into the sleeve 301 for adjusting the pressure of the spring 304. The pressure regulating mechanism includes a gear plate 7 and a servo motor 8 mounted on the inner bottom wall of the housing 2; a transmission gear 9 fixedly mounted on the output shaft of the servo motor 8 and meshing with the gear plate 7; and a pressure structure slidably disposed inside the housing 2, one end of which extends into the sleeve 301 and is connected to the other end of the spring 304. The pressure structure comprises a pressure rod 10 and a pressure block 15. The pressure rod 10 and the pressure block 15 are welded together on one side, and a sliding member slidably connected to the gear plate 7 is mounted on the other end of the pressure rod 10. The pressure block 15 is welded together on the side away from the pressure rod 10 to the other end of the spring 304. Both the sleeve rod 303 and the pressure rod 10 extend into the cavity 302 through a perforation.

[0030] It should be noted that the housing 2 has a mounting slot 21 formed inside, creating a hollow interior. The gear plate 7 is mounted on the bottom wall of the mounting slot 21 via a bearing. A battery module electrically connected to the servo motor 8 is mounted within the mounting slot 21. The pressurizing structure, arc-shaped adjustment port 11, and sliding member each comprise three components. A sealing gasket is provided at the connection between the sleeve 301 and the housing 2.

[0031] Specifically, the sliding member includes a guide wheel 12 and a connecting block 13. The guide wheel 12 is rotatably mounted on the bottom end of the connecting block 13, and the top end of the connecting block 13 is fixedly connected to the end of the pressure rod 10 away from the pressure block 15. The gear plate 7 has an arc-shaped adjustment opening 11 formed inside. The guide wheel 12 is in rolling connection with the inner wall of the arc-shaped adjustment opening 11, and the transmission gear 9 meshes with the gear plate 7 to adjust the position of the pressure rod 10, thereby adjusting the pressure of the spring 304.

[0032] In order to make the pressure rod 10 move linearly, in this embodiment, a guide groove 14 is opened inside the pressure rod 10, and a guide block is fixedly installed inside the shell 2 and is slidably connected to the guide groove 14 to guide the pressure rod 10, achieve a stable movement effect, and at the same time improve the pressure accuracy of the spring 304.

[0033] The working principle of the above embodiment is:

[0034] During use, the fixed shaft 1 is driven to rotate and displace by the power device, and the scraper 4 is rotated synchronously to scrape impurities from the inner wall of the filter pipe. At the same time, the nozzle 17 sprays detergent water to the inner wall of the pipe to achieve cleaning. The spring 304 is set to make the scraper 4 elastic and can better clean impurities from the inner wall of the filter pipe. At the same time, the transmission gear 9 and the gear plate 7 are engaged and driven to adjust the position of the pressure rod 10, thereby adjusting the pressure of the spring 304 so that the scraper 4 can be used according to needs.

[0035] The installation method, connection method or setting method disclosed in this embodiment are all common mechanical connection methods, and can be implemented as long as they can achieve their beneficial effects. In addition, the electrical components appearing in this embodiment are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device such as a computer that plays a control role. Technicians in this field can control the electrical components through simple programming, and the existing disclosed power connection technology is also common knowledge in this field, so the specific structural composition and working principle will not be described in detail in this embodiment.

[0036] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0037] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-precision self-cleaning filter device, including a cleaning device for self-cleaning the filter device, characterized in that: The cleaning device is composed of a fixed shaft (1), a housing (2), an elastic telescopic rod (3), a scraper (4), a nozzle (16) and a plurality of nozzles (17); The elastic telescopic rod (3) comprises a telescopically connected sleeve (301) and a sleeve rod (303), and a spring (304) disposed inside the sleeve (301) and connected to the end of the sleeve rod (303); The housing (2) is provided with a pressure regulating mechanism extending into the sleeve (301) for regulating the pressure of the spring (304), the pressure regulating mechanism comprising a gear plate (7) and a servo motor (8) mounted on the inner bottom wall of the housing (2), a transmission gear (9) fixedly mounted on the output shaft of the servo motor (8) and meshing with the gear plate (7), and a pressure applying structure slidably arranged in the housing (2), one end of which extends into the sleeve (301) and is connected to the other end of the spring (304); The pressurizing structure is composed of a pressurizing rod (10) and a pressurizing block (15), the pressurizing rod (10) and the pressurizing block (15) are welded and fixed on one side close to each other, and a sliding member slidably connected to the gear plate (7) is installed on the other end of the pressurizing rod (10), and the pressurizing block (15) is welded and fixed on the other end of the spring (304) on the side away from the pressurizing rod (10).

2. A high-precision self-cleaning filter device according to claim 1, characterized in that: A cavity (302) is provided in the sleeve (301), and a through hole communicating with the cavity (302) is provided at one opposite end of the sleeve (301), and the sleeve rod (303) and the pressure rod (10) both extend into the cavity (302) through the through hole.

3. A high-precision self-cleaning filter device according to claim 1, characterized in that: The sleeve (301) extends into the housing (2), and the sleeve (301) is fixedly connected to the housing (2). The other end of the sleeve rod (303) is fixedly connected to the outer wall of the scraper (4) by means of bolts, and a plurality of scrapers (5) arranged at equal distances are installed on the opposite side of the scraper (4).

4. A high-precision self-cleaning filter device according to claim 1, characterized in that: A sealing plate (6) is mounted on the upper surface of the shell (2) via bolts, the nozzle (16) is fixedly mounted on the upper surface of the sealing plate (6), and a plurality of nozzles (17) are equidistantly mounted around the nozzle (16).

5. The high-precision self-cleaning filter device according to claim 1, characterized in that: The housing (2) is provided with a mounting groove (21) so that the interior of the housing (2) is hollow. The gear plate (7) is mounted on the inner bottom wall of the mounting groove (21) via a bearing, and a battery module electrically connected to the servo motor (8) is mounted in the mounting groove (21).

6. A high-precision self-cleaning filter device according to claim 1, characterized in that: The sliding member includes a guide wheel (12) and a connecting block (13), and the guide wheel (12) is rotatably mounted on the bottom end of the connecting block (13), and the top end of the connecting block (13) is connected and fixed to the end of the pressure rod (10) away from the pressure block (15).

7. A high-precision self-cleaning filter device according to claim 6, characterized in that: An arc-shaped adjustment opening (11) is provided inside the gear plate (7), and the guide wheel (12) is rollingly connected to the inner wall of the arc-shaped adjustment opening (11), and cooperates with the transmission gear (9) and the gear plate (7) to mesh and transmit to achieve position adjustment of the pressure rod (10), thereby adjusting the pressure of the spring (304).

8. The high-precision self-cleaning filter device according to claim 1, characterized in that: A guide groove (14) is provided inside the pressure rod (10), and a guide block slidably connected to the guide groove (14) is fixedly installed inside the housing (2) to guide the pressure rod (10).

Citation Information

Patent Citations

  • Scraper blade of self-cleaning filtering device

    CN218873135U