Wall adhesion prevention cleaner for water-soluble fertilizer production
By expanding and adjusting the design of components, the multi-directional movement of the scraper is achieved, which solves the problem of insufficient applicability of existing cleaners in reactors of different sizes, and improves cleaning efficiency and stability.
Patent Information
- Application Number
- CN202422514439.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-17
AI Technical Summary
When cleaning reactors of different sizes, the blade length and lateral position of the existing anti-stick wall cleaners are fixed, resulting in a small scope of application and insufficient practicality.
A water-soluble fertilizer production anti-stick wall cleaner is designed. Through the combination of expansion components and adjustment components, the horizontal and vertical movement of the scraper is realized, and the inner wall of the reactor is adapted to the use of springs and limit rings to cooperate, the spring deformation drives the scraper position adjustment, and the scraper position and angle are adjusted through the motor drive screw and gear system.
It improves the applicability of the cleaner to reactors of different sizes, ensures that the scraper is stable in contact with the inner wall, avoids cleaning blind spots, and improves cleaning efficiency and practicality.
Smart Images
Figure CN223300620U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaners, in particular to a wall-preventing cleaner for producing water-soluble fertilizers. Background Art
[0002] Water-soluble fertilizer is a multi-component compound fertilizer that can be completely soluble in water. It can dissolve in water quickly, is more easily absorbed by crops, and has a relatively high absorption and utilization rate. More importantly, it can be used in facility agriculture such as sprinkler and drip irrigation to achieve water-fertilizer integration and save water, fertilizer and labor. The production of water-soluble fertilizer requires the use of a reactor, which needs to be cleaned with an anti-sticking wall cleaner.
[0003] Existing patent CN220497250U discloses an anti-sticking wall cleaner for water-soluble fertilizer production, comprising a load-bearing plate, the top of which is fixedly connected to a fixed column, the bottom end of which is fixedly connected to a servo motor 1, the output end of which is fixedly connected to a threaded column, the outer thread of which is connected to a movable column, the top of which is fixedly connected to a fixed plate, and the right side of the fixed plate is fixedly connected to a servo motor 2. In this utility model, the anti-sticking wall cleaner can be adjusted to the height of the inner wall of the pipeline when cleaning accumulations and adhesions on the inner wall of the reactor, which is more effective in cleaning the inner wall of the pipeline and thereby improving work efficiency. At the same time, the anti-sticking wall cleaner can be applied to multiple production equipment of the same size, thereby improving the practicality of the anti-sticking wall cleaner.
[0004] Based on the search of the above patents and in combination with the anti-sticking wall cleaners in the prior art, it was found that when the above anti-sticking wall cleaner is in use, although the height of the scraper can be adjusted to clean the inner walls of reactors of different heights, the length of its blades is relatively fixed, which makes cleaning difficult for reactors of different sizes. At the same time, the lateral position of the blades is relatively fixed, and the scope of application is relatively small, resulting in insufficient practicality. Utility Model Content
[0005] The purpose of the utility model is to provide an anti-sticking wall cleaner for the production of water-soluble fertilizers, so as to solve the problem that the existing anti-sticking wall cleaner proposed in the above background technology can clean the inner walls of reactors of different heights by adjusting the height of the scraper during use, but the length of the blade is relatively fixed, which makes it difficult to clean reactors of different sizes. At the same time, the lateral position of the blade is relatively fixed, and the scope of application is relatively small, which leads to the problem of insufficient practicality.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a water-soluble fertilizer production anti-sticking wall cleaner, comprising a base and a scraper, an expansion component is provided on one side of the scraper, and an adjustment component is provided on the top of the base;
[0007] The expansion component includes a fixed plate, a rotating shaft connected to the top of the fixed plate, multiple horizontal plates fixedly connected to the outer side of the lower part of the rotating shaft, a movable opening opened on one side of the horizontal plate, a movable plate fixedly connected to one side of the scraper, a groove opened on the top of the movable plate, a pull rod arranged in the groove, a spring sleeved on the outside of the pull rod, a through opening opened at the top of the movable opening, multiple arc-shaped openings evenly arranged on the inner wall of the through opening, and a limiting ring fixedly connected to the outside of the pull rod, the limiting ring is plugged into the arc-shaped opening, the movable plate is slidably connected to the movable opening, and the pull rod is slidably connected to the groove.
[0008] Preferably, the adjustment component includes a first support plate fixedly connected to both sides of the top of the base, a screw connected to the first support plate, a first motor fixedly connected to one end of the screw, a driving block connected to the outside of the screw, and a connecting plate fixedly connected to the driving block, the driving block is threadedly connected to the screw, and the screw is rotatably connected to the first support plate.
[0009] Preferably, a support groove is provided at the bottom of the movable opening, a support block is fixedly connected to the bottom of the movable plate, and the support block is slidably connected to the support groove.
[0010] Preferably, a support rod is fixedly connected to the top of the connecting plate, a lifting slot is provided on the top of the support rod, an electric push rod is fixedly connected to the bottom of the lifting slot, and the top of the electric push rod is fixedly connected to the bottom of the fixed plate.
[0011] Preferably, a slave gear is fixedly connected to the outer side of the upper part of the rotating shaft, a main gear is provided on one side of the slave gear, a driving shaft is fixedly connected inside the main gear, a second motor is fixedly connected to the bottom of the driving shaft, the main gear and the slave gear are meshed, and the driving shaft is rotatably connected to the fixed plate.
[0012] Preferably, a pull plate is fixedly connected to the top of the pull rod, and a fixing ring is fixedly connected to the top of the pull plate.
[0013] Preferably, the top of the base is fixedly connected to the two sides away from the first support plate with a second support plate, a guide rod is fixedly connected between the two second support plates, the back of the connecting plate is fixedly connected to a guide block, and the guide rod passes through the guide block and is slidably connected to the guide block.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] 1. By setting up the base, scraper and extension components, the limit ring can be driven to separate from the arc-shaped mouth by pulling up the pull rod, and the spring can be squeezed to deform it. At this time, the movable plate can be moved to drive the scraper to move horizontally. The position of the scraper can be adjusted to facilitate its contact with the inner wall of reactors of different sizes, which can improve the scope of application. The spring can drive the pull rod and the limit ring to reset, so that the adjusted scraper is fixed to prevent the scraper from moving, thereby greatly improving the practicality of the device.
[0016] 2. By providing an adjustment component, the start of the first motor can control the rotation of the screw, and the screw can drive the drive block to move horizontally, and then drive the connecting plate and the support rod to move, which can facilitate the movement of the scraper. The lateral position of the scraper can be adjusted, which makes it easier to clean the inner walls of reactors of different sizes, thereby further improving the scope of application and further improving practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A schematic diagram of the three-dimensional structure provided by the utility model;
[0018] Figure 2 A left side view provided for the present utility model;
[0019] Figure 3 The utility model provides Figure 2 A three-dimensional cross-section at AA in the middle;
[0020] Figure 4 The utility model provides Figure 3 Enlarged view of point B in the middle.
[0021] In the figure: 1. base; 11. scraper; 21. fixed plate; 22. rotating shaft; 23. horizontal plate; 24. moving opening; 25. moving plate; 26. groove; 27. pull rod; 28. spring; 29. through opening; 30. arc opening; 31. limiting ring; 41. first support plate; 42. screw; 43. first motor; 44. driving block; 45. connecting plate; 51. supporting groove; 52. supporting block; 61. supporting rod; 62. lifting groove; 63. electric push rod; 71. slave gear; 72. main gear; 73. driving shaft; 74. second motor; 81. pull plate; 82. fixing ring; 91. second support plate; 92. guide rod; 93. guide block. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] See also Figure 1 、 Figure 2 、 Figure 3 as well as Figure 4The utility model provides a technical solution: a water-soluble fertilizer production anti-sticking wall cleaner, comprising a base 1 and a scraper 11, an extension component is provided on one side of the scraper 11, an adjustment component is provided on the top of the base 1, the extension component comprises a fixed plate 21, a rotating shaft 22 connected to the top of the fixed plate 21, a plurality of horizontal plates 23 fixedly connected to the outer side of the lower part of the rotating shaft 22, a moving port 24 opened on one side of the horizontal plate 23, a moving plate 25 fixedly connected to one side of the scraper 11, a groove 26 opened on the top of the moving plate 25, a pull rod 27 provided in the groove 26, a spring 28 sleeved on the outside of the pull rod 27, a through port 29 opened on the top of the moving port 24, an opening A plurality of arc-shaped openings 30 are evenly arranged on the inner wall of the through opening 29, and a limiting ring 31 is fixedly connected to the outer side of the pull rod 27. The limiting ring 31 is plugged into the arc-shaped opening 30, the movable plate 25 is slidably connected to the movable opening 24, the pull rod 27 is slidably connected to the groove 26, and the two ends of the spring 28 are respectively fixedly connected to the pull rod 27 and the inner wall of the groove 26. The cross-sectional shape of the pull rod 27 is T-shaped. By pulling up the pull rod 27, the spring 28 can be deformed, and at the same time, the limiting ring 31 can be driven to disengage from the arc-shaped opening 30, so that the scraper 11 can be released. The scraper 11 can move laterally to facilitate the scraper 11 to contact the inner wall of different reactors. The reset of the spring 28 can drive the pull rod 27 to move. The rod 27 is reset so that the limit ring 31 is stuck in the arc-shaped opening 30, which can fix the adjusted scraper 11 to ensure the working stability of the scraper 11. A support groove 51 is provided at the bottom of the moving opening 24. A support block 52 is fixedly connected to the bottom of the moving plate 25. The support block 52 is slidably connected to the support groove 51. The support block 52 can move synchronously with the moving plate 25, and can support the moving plate 25 to prevent the moving plate 25 from tilting, thereby preventing the scraper 11 from tilting. A slave gear 71 is fixedly connected to the outer side of the upper part of the rotating shaft 22, and a main gear 72 is provided on one side of the slave gear 71. A drive shaft 73 is fixedly connected to the main gear 72. A second motor 74 is fixedly connected to the bottom of the drive shaft 73, the main gear 72 and the slave gear 71 are meshed, and the drive shaft 73 is rotatably connected to the fixed plate 21. The second motor 74 can drive the main gear 72 to rotate, and the main gear 72 can drive the slave gear 71 to rotate, and then drive the rotating shaft 22 to rotate, and then drive the scraper 11 to rotate. The rotation of the scraper 11 can clean the inner wall of the reactor. The top of the pull rod 27 is fixedly connected to a pull plate 81, and the top of the pull plate 81 is fixedly connected to a fixed ring 82. The fixed ring 82 can drive the pull plate 81 to move vertically, which can facilitate the release of the scraper 11 and facilitate the adjustment of the position of the scraper 11.
[0024] See also Figure 1 、 Figure 2 as well as Figure 3The adjusting components include a first support plate 41 fixedly connected to both sides of the top of the base 1, a screw 42 connected to the first support plate 41, a first motor 43 fixedly connected to one end of the screw 42, a driving block 44 connected to the outer side of the screw 42, and a connecting plate 45 fixedly connected to the driving block 44. The driving block 44 is screwed to the screw 42, and the screw 42 is rotatably connected to the first support plate 41. The first motor 43 can drive the screw 42 to rotate, and the screw 42 can drive the driving block 44 to move horizontally, thereby driving the connecting plate 45 to move, thereby facilitating the movement of the scraper 11, and changing the horizontal position of the scraper 11 to facilitate the cleaning of reactors of different sizes. A support rod 61 is fixedly connected to the top of the connecting plate 45, and a lifting slot 62 is provided on the top of the support rod 61. An electric push rod 63 is fixedly connected to the bottom of the lowering trough 62, and the top of the electric push rod 63 is fixedly connected to the bottom of the fixed plate 21. The electric push rod 63 can drive the fixed plate 21 to move vertically, and then drive the scraper 11 to move vertically, so that the scraper 11 can fully clean the inner wall of the reactor to prevent the existence of a cleaning blind spot. The top of the base 1 is fixedly connected to the two sides away from the first support plate 41 with the second support plates 91 respectively, and a guide rod 92 is fixedly connected between the two second support plates 91. A guide block 93 is fixedly connected to the back of the connecting plate 45. The guide rod 92 passes through the guide block 93 and is slidably connected to the guide block 93. The connecting plate 45 can drive the guide block 93 to move synchronously, and the guide rod 92 can be used to guide the guide block 93, thereby preventing the connecting plate 45 from rotating.
[0025] Working principle: When working, start the first motor 43, the first motor 43 can drive the screw 42 to rotate, the rotation of the screw 42 can drive the driving block 44 to move horizontally, and then drive the connecting plate 45 to move, the connecting plate 45 can drive the support rod 61 to move, the support rod 61 can drive the fixed plate 21 to move, and then drive the rotating shaft 22 to move, and then drive the horizontal plate 23 and the scraper 11 to move, move the scraper 11 to the top of the reactor, and then pull the fixing ring 82, the fixing ring 82 can drive the pull plate 81 and the pull rod 27 to move upward, and then drive the spring 28 to deform, and at the same time make the limit ring 31 disengage from the arc-shaped mouth 30, at this time, push the fixing ring 82 to drive the scraper 11 to move, and adjust the scraper 11 according to the position of the inner wall of the reactor. 1 position, then loosen the fixing ring 82, the spring 28 is reset to drive the limit block to be stuck in the arc-shaped opening 30, so that the adjusted scraper 11 can be fixed, and then the electric push rod 63 is started to drive the fixing plate 21 to move downward, and then the scraper 11 can be driven downward, and then the second motor 74 can be started, and the second motor 74 can drive the driving shaft 73 and the main gear 72 to rotate, and the main gear 72 can drive the slave gear 71 and the rotating shaft 22 to rotate, and then the scraper 11 can be driven to rotate, and the inner wall of the reactor can be cleaned. As the scraper 11 moves downward, the inner wall of the reactor can be fully cleaned. The above is the working process of the entire device, and the contents not described in detail in this manual belong to the existing technology well known to professional and technical personnel in this field.
[0026] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A water-soluble fertilizer production anti-sticking wall cleaner, comprising a base (1) and a scraper (11), characterized in that: An expansion component is provided on one side of the scraper (11), and an adjustment component is provided on the top of the base (1); The expansion component includes a fixed plate (21), a rotating shaft (22) connected to the top of the fixed plate (21), a plurality of transverse plates (23) fixedly connected to the outer side of the lower part of the rotating shaft (22), a moving opening (24) opened on one side of the transverse plate (23), a moving plate (25) fixedly connected to one side of the scraper (11), a groove (26) opened on the top of the moving plate (25), a pull rod (27) arranged in the groove (26), a spring (28) sleeved on the outer side of the pull rod (27), a through opening (29) opened at the top of the moving opening (24), a plurality of arc-shaped openings (30) uniformly arranged on the inner wall of the through opening (29), and a limiting ring (31) fixedly connected to the outer side of the pull rod (27), the limiting ring (31) is plugged into the arc-shaped opening (30), the moving plate (25) is slidably connected to the moving opening (24), and the pull rod (27) is slidably connected to the groove (26).
2. The anti-sticking wall cleaner for water-soluble fertilizer production according to claim 1, characterized in that: The adjustment component comprises a first support plate (41) fixedly connected to both sides of the top of the base (1), a screw (42) connected to the first support plate (41), a first motor (43) fixedly connected to one end of the screw (42), a driving block (44) connected to the outside of the screw (42), and a connecting plate (45) fixedly connected to the driving block (44); the driving block (44) is screwed to the screw (42), and the screw (42) is rotatably connected to the first support plate (41).
3. The anti-sticking wall cleaner for water-soluble fertilizer production according to claim 1, characterized in that: A support groove (51) is provided at the bottom of the movable opening (24), and a support block (52) is fixedly connected to the bottom of the movable plate (25), and the support block (52) is slidably connected to the support groove (51).
4. The anti-sticking wall cleaner for water-soluble fertilizer production according to claim 2, characterized in that: The top of the connecting plate (45) is fixedly connected to a support rod (61), the top of the support rod (61) is provided with a lifting groove (62), the bottom of the lifting groove (62) is fixedly connected to an electric push rod (63), and the top of the electric push rod (63) is fixedly connected to the bottom of the fixed plate (21).
5. The anti-sticking wall cleaner for water-soluble fertilizer production according to claim 1, characterized in that: A slave gear (71) is fixedly connected to the outer side of the upper portion of the rotating shaft (22); a main gear (72) is provided on one side of the slave gear (71); a driving shaft (73) is fixedly connected inside the main gear (72); a second motor (74) is fixedly connected to the bottom of the driving shaft (73); the main gear (72) and the slave gear (71) are meshed; and the driving shaft (73) is rotationally connected to the fixed plate (21).
6. The anti-sticking wall cleaner for water-soluble fertilizer production according to claim 1, characterized in that: The top of the pull rod (27) is fixedly connected to a pull plate (81), and the top of the pull plate (81) is fixedly connected to a fixing ring (82).
7. The anti-sticking wall cleaner for water-soluble fertilizer production according to claim 2, characterized in that: The top of the base (1) is fixedly connected to two sides of the first support plate (41) with second support plates (91) respectively, and a guide rod (92) is fixedly connected between the two second support plates (91). The back of the connecting plate (45) is fixedly connected to a guide block (93), and the guide rod (92) passes through the guide block (93) and is slidably connected to the guide block (93).