Radiator core assembling tool
By designing a radiator core assembly tooling that includes a transverse base, a fixed longitudinal base and a dynamic longitudinal base, and using cylinder drive pressure plate and push plate for automatic assembly, the problem of traditional tooling requires a lot of manpower operation, and efficient and stable radiator core assembly is achieved.
Patent Information
- Application Number
- CN202422397176.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-09-30
AI Technical Summary
The existing radiator core assembly tooling requires a lot of manpower to operate, which is prone to inaccurate positioning, damage or insolid assembly, resulting in high labor costs, long production time and unstable component quality.
The assembly tooling includes a transverse base, a fixed longitudinal base and a dynamic longitudinal base is adopted. The cylinder drive pressure plate and push plate are used to compress and flatten the heat sink pipe horizontally, and tie the wire holes and buckle wires to achieve automatic assembly.
The assembly process of the radiator core is simplified, assembly efficiency is improved, components are positioned accurately and firmly, and labor costs and production time are reduced.
Smart Images
Figure CN223300789U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of radiator core production, in particular to a radiator core assembly tool. Background Art
[0002] Air conditioning systems are a crucial component in automobile manufacturing, and the radiator core is one of their key components. As an essential component in the cooling system of water-cooled engines, automotive radiators are evolving towards being lightweight, efficient, and economical. Radiator structures are also constantly adapting to new developments. A radiator consists of three parts: the water inlet chamber, the water outlet chamber, and the radiator core. The assembly of the radiator core is crucial to the performance and efficiency of the air conditioning system.
[0003] Patent No. CN218052345U discloses a radiator core assembly tool, comprising a base, vertical plates, a support plate, and a clamping assembly. The tool comprises two vertical plates, each fixed to either side of the base. Each vertical plate has a connection hole extending through its thickness. Side ears are provided on the inner sides of the vertical plates, through which the support plate is connected to the vertical plates. The support plate is used to accommodate multiple cores. The clamping assembly comprises two supporting units, each containing a clamping mechanism comprising a connecting rod and a clamping plate. The connecting rods of the two clamping mechanisms are movably connected to the two connecting rods via connectors, enabling movement perpendicular to the vertical plates. The clamping plate is rotatably connected to the end of the connecting rod near the side ear. This utility model makes it easy to flip the core over, saving effort and shortening assembly time.
[0004] Existing radiator core assembly tooling has the following drawbacks: Traditionally, radiator core assembly often requires extensive manual labor and is prone to component misalignment, damage, or loose assembly. This not only increases labor costs and production time, but can also lead to unstable component quality and subsequent failures. To address this issue, a radiator core assembly tooling system was proposed. Summary of the Invention
[0005] The purpose of the present utility model is to provide a radiator core assembly tool to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a radiator core assembly tool, comprising a transverse base, a fixed longitudinal base and a dynamic longitudinal base, a fixed longitudinal base and a dynamic longitudinal base are provided at both ends of the transverse base, and the fixed longitudinal base and the dynamic longitudinal base are arranged oppositely, the surface of the transverse base is fixedly connected to a placement table, the surface of the placement table is fixedly connected to a fixed fixing plate, the surface of the placement table is slidably connected to a dynamic fixing plate, the side wall of the dynamic fixing plate is fixedly connected to a pressure plate, the pressure plate is slidably connected to the surface of the placement table, the surface of the transverse base is fixedly connected to a first cylinder, the power output end of the first cylinder is fixedly connected to the side wall of the pressure plate, and the surface of the dynamic longitudinal base is provided with a flattening mechanism; when the first cylinder is running, the movable end of the first cylinder moves to drive the pressure plate to move, the pressure plate moves to drive the dynamic fixing plate to move, the dynamic fixing plate moves to flatten the heat pipe, and the heat pipe is laterally compressed.
[0007] As a preferred solution, the side walls of the fixed plate and the movable fixed plate are both provided with side plate grooves; the side plates of the radiator core are placed in the side plate grooves, and a plurality of heat dissipation pipes are laid between the side plates.
[0008] As a preferred solution, the surfaces of the fixed plate and the movable plate are both provided with evenly distributed steel wire holes, and buckling steel wires are provided between the steel wire holes on the fixed plate and the steel wire holes on the movable plate; the heat exchange tubes can be bundled by the buckling steel wires.
[0009] As a preferred solution, the push-flattening mechanism includes a slide rail, a slider, a push plate and a second cylinder. The surface of the dynamic longitudinal base is fixedly connected to the two slide rails, the surface of the slide rail is slidably connected to the slider, and the top of the slider is fixedly connected to the push plate; the slider can only move on the slide rail and is fixedly connected to the push plate, forming a limit for the push plate to ensure smooth movement of the push plate.
[0010] As a preferred solution, a second cylinder is fixedly connected to the surface of the dynamic longitudinal base, and the power output end of the second cylinder is fixedly connected to the side wall of the push plate; when the second cylinder is running, the movable end of the second cylinder moves to drive the push plate to move, and the push plate moves to flatten the heat dissipation pipe.
[0011] As a preferred solution, the fixed longitudinal base is fixedly connected to a baffle, which fits with the push plate; the main board is placed on the side walls of the baffle and the push plate, and the push plate moves to press the main board onto the heat pipe.
[0012] The technical effects and advantages of this utility model are:
[0013] The side plates of the radiator core are placed in the side plate grooves, and several heat pipes are laid between the side plates. When the first cylinder is running, the movable end of the first cylinder moves to drive the pressure plate to move, and the movement of the pressure plate drives the movement of the movable fixed plate to flatten the heat pipe and tighten the heat pipe laterally. The heat exchange pipe can be bundled by fastening the steel wire. The main board is placed on the side walls of the baffle and the push plate. When the second cylinder is running, the movable end of the second cylinder moves to drive the push plate to move, and the push plate moves to flatten the heat pipe and press the main board onto the heat pipe at the same time. While flattening the heat pipe, the edge sealing of the radiator core is completed. The operation is simple and convenient, and it is easy to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0015] Figure 2 It is a schematic diagram of the three-dimensional structure of the horizontal base of the utility model.
[0016] Figure 3 It is a schematic diagram of the three-dimensional structure of the dynamic longitudinal base of the utility model.
[0017] In the figure: 1. Horizontal base; 2. Placement table; 3. Pressing plate; 4. First cylinder; 5. Dynamic fixed plate; 6. Fixed fixed plate; 7. Side plate groove; 8. Wire hole; 9. Fastening wire; 10. Fixed longitudinal base; 11. Baffle; 12. Dynamic longitudinal base; 13. Slide rail; 14. Slider; 15. Push plate; 16. Second cylinder. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0019] The utility model provides Figure 1-3The radiator core assembly tool shown includes a transverse base 1, a fixed longitudinal base 10 and a dynamic longitudinal base 12. The fixed longitudinal base 10 and the dynamic longitudinal base 12 are provided at both ends of the transverse base 1, and the fixed longitudinal base 10 and the dynamic longitudinal base 12 are arranged oppositely. The surface of the transverse base 1 is fixedly connected to a placement table 2, the surface of the placement table 2 is fixedly connected to a fixed fixing plate 6, the surface of the placement table 2 is slidably connected to a dynamic fixing plate 5, the side wall of the dynamic fixing plate 5 is fixedly connected to a pressure plate 3, the pressure plate 3 is slidably connected to the surface of the placement table 2, the surface of the transverse base 1 is fixedly connected to a first cylinder 4, the power output end of the first cylinder 4 is fixedly connected to the side wall of the pressure plate 3, and the surface of the dynamic longitudinal base 12 is provided with a flattening mechanism; when the first cylinder 4 is running, the movable end of the first cylinder 4 moves to drive the pressure plate 3 to move, the pressure plate 3 moves to drive the dynamic fixing plate 5 to move, the dynamic fixing plate 5 moves to flatten the heat pipe, and the heat pipe is compressed laterally.
[0020] In this embodiment, the side walls of the fixed plate 6 and the movable fixed plate 5 are provided with side plate grooves 7, and the surfaces of the fixed plate 6 and the movable fixed plate 5 are provided with evenly arranged steel wire holes 8. A buckling steel wire 9 is provided between the steel wire holes 8 on the fixed plate 6 and the steel wire holes 8 on the movable fixed plate 5; the side plates of the radiator core are placed through the side plate grooves 7, and a number of heat pipes are laid between the side plates. The heat pipes are laterally pressed by moving the movable fixed plate 5, and the heat exchange pipes can be bundled by the buckling steel wire 9.
[0021] In this embodiment, the flattening mechanism includes a slide rail 13, a slider 14, a push plate 15 and a second cylinder 16. The surface of the dynamic longitudinal base 12 is fixedly connected with two slide rails 13, the surface of the slide rail 13 is slidably connected with the slider 14, the top of the slider 14 is fixedly connected with the push plate 15, and the surface of the dynamic longitudinal base 12 is fixedly connected with the second cylinder 16. The power output end of the second cylinder 16 is fixedly connected to the side wall of the push plate 15, and the fixed longitudinal base 10 is fixedly connected with a baffle 11, which fits with the push plate 15; the main board is placed on the side walls of the baffle 11 and the push plate 15. When the second cylinder 16 is running, the movable end of the second cylinder 16 moves to drive the push plate 15 to move, and the push plate 15 moves to flatten the heat pipe and press the main board onto the heat pipe. While flattening the heat pipe, the edge sealing of the radiator core is completed. The operation is simple and convenient and easy to use.
[0022] Working principle of the utility model: the utility model is a radiator core assembly tool, the side plate groove 7 is used to place the side plate of the radiator core, and a number of heat pipes are laid between the side plates. When the first cylinder 4 is running, the movable end of the first cylinder 4 moves to drive the pressure plate 3 to move, and the pressure plate 3 moves to drive the movable fixed plate 5 to move, and the movable fixed plate 5 moves to flatten the heat pipe and press the heat pipe laterally. The side walls of the baffle 11 and the push plate 15 are placed with the main board. When the second cylinder 16 is running, the movable end of the second cylinder 16 moves to drive the push plate 15 to move, and the push plate 15 moves to flatten the heat pipe and press the main board onto the heat pipe at the same time. While flattening the heat pipe, the edge sealing of the radiator core is completed, and the heat exchange pipes are bundled by fastening the steel wire 9.
[0023] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A radiator core assembly tool, characterized by: The invention comprises a transverse base (1), a fixed longitudinal base (10) and a movable longitudinal base (12), wherein the fixed longitudinal base (10) and the movable longitudinal base (12) are provided at both ends of the transverse base (1), and the fixed longitudinal base (10) and the movable longitudinal base (12) are arranged opposite to each other, the surface of the transverse base (1) is fixedly connected to a placing table (2), the surface of the placing table (2) is fixedly connected to a fixed plate (6), the surface of the placing table (2) is slidably connected to a movable plate (5), the side wall of the movable plate (5) is fixedly connected to a pressing plate (3), the pressing plate (3) is slidably connected to the surface of the placing table (2), the surface of the transverse base (1) is fixedly connected to a first cylinder (4), the power output end of the first cylinder (4) is fixedly connected to the side wall of the pressing plate (3), and the surface of the movable longitudinal base (12) is provided with a push-flattening mechanism.
2. The radiator core assembly tool according to claim 1, characterized in that: Side plate grooves (7) are provided on the side walls of the fixed plate (6) and the movable fixed plate (5).
3. The radiator core assembly tool according to claim 1, characterized in that: The surfaces of the fixed plate (6) and the movable plate (5) are both provided with uniformly arranged steel wire holes (8), and a buckling steel wire (9) is provided between the steel wire holes (8) on the fixed plate (6) and the steel wire holes (8) on the movable plate (5).
4. The radiator core assembly tool according to claim 1, characterized in that: The push-flattening mechanism comprises a slide rail (13), a slider (14), a push plate (15) and a second cylinder (16); the surface of the movable longitudinal base (12) is fixedly connected to the two slide rails (13); the surface of the slide rail (13) is slidably connected to the slider (14); and the top of the slider (14) is fixedly connected to the push plate (15).
5. The radiator core assembly tool according to claim 1, characterized in that: A second cylinder (16) is fixedly connected to the surface of the dynamic longitudinal base (12), and a power output end of the second cylinder (16) is fixedly connected to the side wall of the push plate (15).
6. The radiator core assembly tool according to claim 1, characterized in that: The fixed longitudinal base (10) is fixedly connected to a baffle (11), and the baffle (11) is fitted with the push plate (15).