Welding and positioning tool for double-layer quartz pipe fitting

Through the design of double-layer quartz tube welding positioning tooling, the quartz tube is clamped and fixed using air bags and screws, which solves the problem of unstable product quality caused by relying on manual positioning in the existing technology, and achieves efficient positioning and improved welding quality.

CN223301194UActive Publication Date: 2025-09-05ZHEJIANG FUTONG QUARTZ NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202422556966.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-09-05
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

In the prior art, during the welding process of double-layer quartz tube fittings, the positioning of the large and small tubes is completely dependent on the technical experience of the operator, resulting in unstable product quality.

Method used

A double-layer quartz tube welding positioning tool is used, including components such as an operating table, a column, an inner tube fixing rod, an inner support airbag, a bidirectional screw and a clamping block. The small tube is clamped by the airbag and the large tube is fixed by the bidirectional screw and the clamping block to achieve precise positioning and fixation.

Benefits of technology

It realizes the precise positioning and fixation of large and small quartz tubes, improves the welding quality, reduces the dependence on workers' operating experience, and is simple and fast to operate.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223301194U_ABST
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Abstract

The utility model discloses a double-layer quartz pipe fitting welding positioning tool which comprises an operation table, a stand column fixedly connected to the operation table, an inner pipe fixing rod horizontally arranged in the middle of the stand column, an inner supporting air bag connected to the inner pipe fixing rod, an upper moving rod arranged above the inner pipe fixing rod, and a lower moving rod arranged below the inner pipe fixing rod. The lower surface of the upper moving rod and the upper surface of the lower moving rod are connected with clamping blocks correspondingly. According to the double-layer quartz pipe fitting welding positioning tool, two quartz pipes with different sizes can be accurately positioned, clamped and fixed, and the double-layer quartz pipe fitting welding positioning tool can be conveniently matched with welding equipment for welding operation. The quartz tube can be fixed and positioned conveniently and quickly, the operation is simple, the welding quality of the double-layer quartz tube fitting can be effectively improved, and the dependence on the operation experience of workers is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of welding tooling, in particular to a double-layer quartz pipe welding positioning tooling. Background Art

[0002] During the production process of double-layer quartz tubing, a small tube is placed inside a large tube, and then one or both ends of the small and large tubes are welded together using welding tools to form the double-layer quartz tubing. During the welding process, the large and small tubes must be positioned to ensure precise welding. The existing technology generally uses a clamp to clamp the large and small tubes separately, adjust their relative positions, and then perform the welding operation. During the existing welding process of double-layer quartz tubing, the positioning of the large and small tubes is entirely manual, relying on the operator's technical experience, and thus, product quality cannot be maintained consistently. Utility Model Content

[0003] In order to solve the above technical problems, the technical solution adopted by the utility model is: a double-layer quartz tube welding positioning tool, including an operating table, a column is fixedly connected to the operating table, a horizontal inner tube fixing rod is provided in the middle of the column, one end of the inner tube fixing rod is fixedly connected to the column, and the other end is connected to an inner support airbag, the inner support airbag is connected to an intake pipe and an exhaust pipe, valves are respectively provided on the intake pipe and the exhaust pipe, the intake pipe is connected to a gas tank filled with high-pressure gas, an upper moving rod is provided above the inner tube fixing rod, a lower moving rod is provided below the inner tube fixing rod, and the column A vertically arranged slide rail is provided, an upper slider and a lower slider are installed on the slide rail, the upper moving rod is fixedly connected to the upper slider, and the lower moving rod is fixedly connected to the lower slider. A bidirectional screw is rotatably installed on the operating table, and a forward thread segment and a reverse thread segment are provided on the bidirectional screw. A forward nut is installed on the forward thread segment, and a reverse nut is installed on the reverse thread segment. The forward nut is fixedly connected to the upper slider, and the reverse nut is fixedly connected to the lower slider. One end of the bidirectional screw is fixedly connected to a turntable, and the lower surface of the upper moving rod and the upper surface of the lower moving rod are respectively connected to clamping blocks.

[0004] As a preferred embodiment of the above technical solution, the operating table is rotatably mounted on the lifting tube through a bearing, the internal thread of the lifting tube is connected to a fixed screw, and the lower end of the fixed screw extends out of the lifting tube and is fixedly connected to the base.

[0005] As a preferred embodiment of the above technical solution, a rotating handle is fixedly connected to the lifting tube.

[0006] As a preferred embodiment of the above technical solution, the upper end of the column is fixedly connected to a mounting plate, and the mounting plate is provided with a mounting hole for the upper end of the bidirectional screw to move through, and a bearing is provided in the mounting hole. The upper end of the bidirectional screw is connected to the turntable after passing through the mounting hole.

[0007] As a preferred embodiment of the above technical solution, a positioning disc is fixedly connected to the turntable, the positioning disc and the turntable are coaxially arranged, a plurality of vertical slots evenly spaced are provided on the circumferential surface of the positioning disc, a horizontal slide rail is provided on the mounting plate, a horizontal slider is installed on the horizontal slide rail, a locking block is fixedly connected to the horizontal slider, the locking block is provided with an arc groove, a plurality of vertical strips are evenly distributed in the arc groove, one side of the positioning disc is located in the arc groove, a plurality of springs are installed on the mounting plate, the horizontal slider is located between the spring and the positioning disc, and a hand-pull portion is fixedly connected to the horizontal slider.

[0008] As a preferred embodiment of the above technical solution, the clamping block is provided with a clamping groove with an arc-shaped cross-section, and the clamping block is made of elastic material.

[0009] The beneficial effects of the present invention are as follows: the double-layer quartz tube welding positioning tool of the present invention can achieve precise positioning, clamping, and fixing of two quartz tubes of different sizes, facilitating welding operations with welding equipment. The quartz tube fixing and positioning is convenient and fast, the operation is simple, and it can effectively improve the welding quality of the double-layer quartz tube fittings and reduce the dependence on the operator's operating experience. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a structural diagram of the utility model;

[0011] Figure 2 It is a schematic diagram of the cross-sectional structure of the present utility model. DETAILED DESCRIPTION

[0012] The following is a clear and complete description of the technical solution of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0013] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0014] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0015] like Figure 1-2 As shown, the double-layer quartz tube welding positioning tool includes an operating table 1, a column 2 is fixedly connected to the operating table 1, a horizontal inner tube fixing rod 3 is provided in the middle of the column 2, one end of the inner tube fixing rod 3 is fixedly connected to the column 2, and the other end is connected to the inner support airbag 4, the inner support airbag 4 is connected to the intake pipe and the exhaust pipe, the intake pipe and the exhaust pipe are respectively provided with valves, the intake pipe is connected to a gas tank filled with high-pressure gas, an upper moving rod 5 is provided above the inner tube fixing rod 3, a lower moving rod 6 is provided below the inner tube fixing rod 3, a vertical slide rail is provided on the column 2, and an upper slider 7 is installed on the slide rail The upper movable rod 5 is fixedly connected to the upper movable rod 7 and the lower movable rod 6 is fixedly connected to the lower movable rod 8. A bidirectional screw 9 is rotatably mounted on the operating table 1. The bidirectional screw 9 is provided with a forward threaded section 10 and a reverse threaded section 11. The forward threaded section 10 is mounted with a forward nut 12, and the reverse threaded section 11 is mounted with a reverse nut 13. The forward nut 12 is fixedly connected to the upper movable rod 7, and the reverse nut 13 is fixedly connected to the lower movable rod 8. One end of the bidirectional screw 9 is fixedly connected to a turntable 14. The lower surface of the upper movable rod 5 and the upper surface of the lower movable rod 6 are respectively connected to a clamping block 15. When in use, the small tube to be welded is first sleeved on the inner tube fixing rod 3, and the inner support airbag 4 extends into the interior of the small tube. By controlling the valve, the inner support airbag 4 is expanded and clamped and fixed from the inside of the small tube. The number of the inner support airbag 4 can be multiple, so that the inner support airbag 4 can be fixed at different locations inside the small tube, improving the stability of the small tube fixation. The large tube is then placed over the small tube. The bidirectional screw 9 is rotated, driving the upper and lower slides 7 and 8 to move synchronously. The large tube is then secured using the clamping blocks 15. Multiple pairs of clamping blocks 15 can also be provided. Once secured, the large and small tubes are welded using welding equipment. After welding, the bidirectional screw 9 is rotated in the opposite direction, and the valve's internal support airbag 4 is deflated. The welded double-layer quartz tube can then be removed.

[0016] Furthermore, the operating platform 1 is rotatably mounted on the lifting tube 16 via a bearing. The lifting tube 16 is internally threaded with a fixing screw 17 . The lower end of the fixing screw 17 extends out of the lifting tube 16 and is fixedly connected to a base 18 .

[0017] Furthermore, a rotating handle 19 is fixedly connected to the lifting tube 16. The rotating handle 19 can drive the lifting tube 16 to rotate, thereby achieving the lifting and lowering of the lifting tube 16, and then drive the operating platform 1 to rise and fall, and adjust to a suitable height.

[0018] Furthermore, the upper end of the column 2 is fixedly connected to a mounting plate 20, which is provided with a mounting hole for the upper end of the bidirectional screw 9 to pass through, and a bearing is provided in the mounting hole. The upper end of the bidirectional screw 9 passes through the mounting hole and is connected to the turntable 14.

[0019] Furthermore, a positioning disc 23 is fixedly connected to the turntable 14. The positioning disc 23 is coaxially arranged with the turntable 14. The circumferential surface of the positioning disc 23 is provided with a plurality of evenly spaced vertical slots. A horizontal slide rail 24 is provided on the mounting plate 20. A horizontal slider 25 is mounted on the horizontal slide rail 24. A locking block 26 is fixedly connected to the horizontal slider 25. The locking block 26 has an arc-shaped groove, and a plurality of vertical clips are evenly distributed in the arc-shaped groove. One side of the positioning disc 23 is located in the arc-shaped groove. A plurality of springs 27 are mounted on the mounting plate 20. The horizontal slider 25 is located between the springs 27 and the positioning disc 23. A hand-pull portion 28 is fixedly connected to the horizontal slider 25. By overcoming the elastic force of the springs 27 and pulling the hand-pull portion 28, the locking block 26 is separated from the positioning disc 23, so that the turntable 14 can be rotated freely, driving the bidirectional screw 9 to rotate. Release the hand-pull portion 28, and the locking block 26 is pressed toward the positioning disc 23 under the elastic force of the spring 27. The cooperation of the vertical clip and the vertical clip groove increases the friction between the locking block 26 and the positioning disc 23, so that the positioning disc 23 will not rotate, thereby locking the bidirectional screw 9, and the clamping block 15 can hold the large pipe tightly.

[0020] Furthermore, the clamping block 15 is provided with a clamping groove 29 having an arc-shaped cross section, and the clamping block 15 is made of an elastic material. The clamping block 15 is made of rubber and will not damage the surface of the quartz tube.

[0021] It is worth mentioning that the technical features such as the bidirectional screw involved in this utility model patent application should be regarded as prior art. The specific structure, working principle and possible control method and spatial layout method of these technical features can be selected by conventional means in the field and should not be regarded as the inventive point of this utility model patent. This utility model patent will not be further elaborated.

[0022] The above describes in detail the preferred specific embodiments of the present invention. It should be understood that ordinary technicians in this field can make many modifications and changes based on the concept of the present invention without creative work. Therefore, any technical solutions that can be obtained by technicians in this technical field through logical analysis, reasoning or limited experiments based on the concept of the present invention on the basis of existing technologies should be within the scope of protection determined by the claims.

Claims

1. Double-layer quartz tube welding positioning tooling, characterized by: The axle up and down groove at two ends embeds respectively in two guide rails up and down of being made up of the groove on the attachment piece, and the tooth on the attachment piece is meshed with tooth on upper sprocket wheel, the lower sprocket.

2. The double-layer quartz tube welding positioning tool according to claim 1, characterized in that: The operating table is rotatably mounted on the lifting tube through a bearing. The internal thread of the lifting tube is connected with a fixing screw. The lower end of the fixing screw extends out of the lifting tube and is fixedly connected with the base.

3. The double-layer quartz tube welding and positioning tool as claimed in claim 2, characterized in that: A rotating handle is fixedly connected to the lifting tube.

4. The double-layer quartz tube welding and positioning tool as claimed in claim 1, characterized in that: The upper end of the column is fixedly connected to a mounting plate, which is provided with a mounting hole for the upper end of the bidirectional screw to movably pass through, a bearing is provided in the mounting hole, and the upper end of the bidirectional screw is connected to the turntable after passing through the mounting hole.

5. The double-layer quartz tube welding positioning tool as claimed in claim 4, characterized in that: The turntable is fixedly connected to a positioning disc, which is coaxially arranged with the turntable. A plurality of evenly spaced vertical slots are provided on the circumferential surface of the positioning disc. A horizontal slide rail is provided on the mounting plate. A horizontal slider is installed on the horizontal slide rail. A locking block is fixedly connected to the horizontal slider. The locking block is provided with an arc groove. A plurality of vertical clips are evenly distributed in the arc groove. One side of the positioning disc is located in the arc groove. A plurality of springs are installed on the mounting plate. The horizontal slider is located between the spring and the positioning disc. A hand-pull portion is fixedly connected to the horizontal slider.

6. The double-layer quartz tube welding positioning tool according to claim 1, characterized in that: The clamping block is provided with a clamping groove with an arc-shaped cross section, and the clamping block is made of elastic material.