Full-automatic combined assembling equipment for lifting gear box

Abstract

The utility model relates to the technical field of mechanical automation assembly, and provides lifting gear box full-automatic combination assembly equipment which comprises a bottom table, a disc, a vibration disc and a material clamping manipulator, the vibration disc is distributed on the outer edge of the bottom table, the disc is installed above the bottom table, and part fixers are fixedly installed on a circle of the edge of the top of the disc; compared with a traditional manual or semi-automatic assembling mode, the full-automatic assembling device can remarkably improve assembling efficiency and reduce labor cost, different mechanical arms are different in function and positioning, and the position accuracy and the assembling quality of parts in the assembling process are guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of mechanical automatic assembly, in particular to a fully automatic combined assembly device for a lifting gear box. Background Art

[0002] With the advancement of industrial automation, lifting gearboxes, as key transmission components, have found widespread application in industries such as high-rise construction, manufacturing, and logistics. However, traditional gearbox assembly processes, often performed manually or semi-automatically, present challenges such as low efficiency, difficulty ensuring assembly precision, and high labor costs. Therefore, the development of efficient, precise, and fully automated lifting gearbox assembly equipment is crucial. Summary of the Invention

[0003] The purpose of the utility model is to provide a fully automatic combined assembly device for a lifting gear box to overcome the problems existing in the prior art.

[0004] In order to achieve the above objectives, the present invention provides the following technical solutions:

[0005] A fully automatic combined assembly device for a lifting gearbox, characterized by comprising a base table, a circular plate, a vibrating plate, and a material clamping manipulator, wherein the vibrating plate is distributed on the outer edge of the base table, the circular plate is mounted above the base table, the circular plate can rotate, and a parts holder is fixedly mounted around the top edge of the circular plate;

[0006] The vibration plate includes a base vibration plate, a parallel helical tooth vibration plate, a single-sided helical tooth vibration plate I, a single-sided helical tooth vibration plate II and a rear cover vibration plate;

[0007] The clamping manipulator includes a base clamping manipulator, a parallel helical tooth clamping manipulator, a unilateral helical tooth clamping manipulator I, a unilateral helical tooth clamping manipulator II and a rear cover clamping manipulator;

[0008] The vibration plate is connected to a material clamping manipulator via a connecting slide rail, and the material clamping manipulator clamps and fixes the accessories via a material clamping end.

[0009] Furthermore, the vibration plates are distributed around the bottom table in a clockwise or counterclockwise manner with the base vibration plate as the starting plate; a screw loading bucket is installed on the other side of the base vibration plate, and the screw loading bucket is fixedly installed above the bottom table, and the screw loading bucket is connected to the screw clamping robot.

[0010] Furthermore, the screw rod manipulator is provided with a translation and flipping structure, and the screw rod in the screw rod loading bucket can fall into the screw rod manipulator and be flipped and transferred to the part holder through the translation and flipping structure, and then enter the next assembly process through the rotation of the disc.

[0011] Furthermore, a base frame is fixedly mounted on the bottom of the vibration plate, and the base frame is used to support the vibration plate;

[0012] One side of the clamping manipulator is threadedly connected to a base II, and the clamping manipulator is threadedly connected to the top of the bottom table through the base II, and the connecting slide rail is threadedly connected to the top of the bottom table through the base III at the bottom.

[0013] Furthermore, a nut feeder is provided between the parallel helical tooth vibrating disk and the unilateral helical tooth vibrating disk I, and the nut feeder is fixedly mounted above the bottom table, and an automatic nut locking manipulator is provided next to the nut feeder.

[0014] Furthermore, a base 1 is provided on one side of the automatic nut locking manipulator, and the automatic nut locking manipulator is threadedly connected to the top of the bottom table through the base 1. The automatic nut locking manipulator clamps and places the nut for locking through the locking nut end.

[0015] Furthermore, a screw feeder is provided on one side of the rear cover vibration plate, and an automatic screw locking device is connected to one side of the screw feeder. The screw feeder and the automatic screw locking device are fixedly mounted on the bottom table.

[0016] Furthermore, an automatic oiling robot is movably installed on the bottom table, and an automatic oiler is connected to the front side of the automatic oiling robot. The automatic oiling robot can spread butter for the disc to further drive its rotation.

[0017] Furthermore, an automatic unloading guide rail is provided between the screw loading bucket and the screw feeder.

[0018] Furthermore, a control screen is connected to the center of the disc via a movable rod, and the control screen is electrically connected to the entire device.

[0019] Beneficial effects:

[0020] It can be seen from the above technical solution that compared with the existing technology, the utility model provides a fully automatic combination assembly equipment for lifting gearboxes and an emotion recognition training and improvement equipment. Compared with traditional manual or semi-automatic assembly methods, the fully automatic assembly equipment of the utility model can significantly improve assembly efficiency and reduce labor costs. Different manipulators have different functions and different positioning, ensuring the component position accuracy and assembly quality during the assembly process. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are merely embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying any creative work.

[0022] Figure 1 The accompanying drawing is a schematic diagram of the overall structure of the device of the present utility model;

[0023] Figure 2 The accompanying drawing is a top view of the device of the present utility model;

[0024] Figure 3 The accompanying drawing is a schematic structural diagram of the automatic nut locking manipulator of the present invention;

[0025] Figure 4 The accompanying drawing is a schematic structural diagram of the material clamping manipulator of the present utility model;

[0026] Figure 5 The attached figure is a schematic diagram of the structure of the automatic oiler of the utility model

[0027] In the figure: 1 screw bucket, 2 base vibration plate, 3 base clamping manipulator, 4 parallel bevel gear vibration plate, 5 parallel bevel gear clamping manipulator, 6 unilateral bevel gear vibration plate I, 7 unilateral bevel gear clamping manipulator I, 8 unilateral bevel gear vibration plate II, 9 unilateral bevel gear clamping manipulator II, 10 rear cover vibration plate, 11 rear cover clamping manipulator, 12 automatic nut locking manipulator, 13 screw feeder, 14 automatic screw locking device, 15 automatic unloading guide rail, 16 connecting slide rail, 17 bottom table, 18 disc, 19 screw clamping manipulator, 20 nut feeder, 21 automatic oiler, 22 automatic oiling manipulator, 23 disc, 24 control panel, 121 base I, 122 nut locking end, 30 clamping manipulator, 301 base II, 302 base III, 303 clamping end. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] In the description of this application, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application.

[0030] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. Throughout this application, unless otherwise specified, "plurality" means two or more.

[0031] In the description of this application, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.

[0032] Example 1

[0033] The utility model provides a fully automatic combined assembly device for a lifting gear box, comprising a bottom table 17, a disc 23, a vibration disc and a material clamping manipulator 30.

[0034] The bottom table 17 is located at the bottom of the entire device and is used to support the entire device.

[0035] The vibration plate is distributed around the outer edge of the bottom table 17. The vibration plate and the bottom table 17 do not touch each other. The bottom of the vibration plate is fixedly connected to the bottom frame 18, which is used to support the vibration plate.

[0036] The disc 23 is installed above the bottom table 17. There is a certain gap between the disc 23 and the bottom table 17, so that the disc 23 can rotate. A part holder is fixedly installed on the edge of the disc 23.

[0037] The vibration plate includes a base vibration plate 2, a parallel helical tooth vibration plate 4, a single-sided helical tooth vibration plate I 6, a single-sided helical tooth vibration plate II 8 and a rear cover vibration plate 10;

[0038] The clamping manipulator 30 includes a base clamping manipulator 3, a parallel helical gear clamping manipulator 5, a single-side helical gear clamping manipulator I 7, a single-side helical gear clamping manipulator II 9 and a rear cover clamping manipulator 11;

[0039] The vibration plate is connected to the material clamping robot 30 via a connecting slide rail 16 .

[0040] The base vibration plate 2 and the base clamping robot 3 are connected by a connecting slide rail 16, the parallel bevel tooth vibration plate 4 and the parallel bevel tooth clamping robot 5 are connected by a connecting slide rail 16, the parallel bevel tooth vibration plate 4 and the parallel bevel tooth clamping robot 5 are connected by a connecting slide rail 16, the unilateral bevel tooth vibration plate I 6 and the unilateral bevel tooth clamping robot I 7 are connected by a connecting slide rail 16, the unilateral bevel tooth vibration plate II 8 and the unilateral bevel tooth clamping robot II 9 are connected by a connecting slide rail 16, and the rear cover vibration plate 10 and the rear cover clamping robot 11 are connected by a connecting slide rail 16.

[0041] One side of each clamping robot 30 is threadedly connected to a base II 301, and the clamping robot 30 is threadedly connected to the top of the bottom table 17 through the base II 301, and the connecting slide rail 16 is threadedly connected to the top of the bottom table 17 through the base III 302 at the bottom.

[0042] The accessories in each vibration plate will slide down through the connecting slide rail 16, and the clamping robot 30 will clamp the accessories on the connecting slide rail 16 through the clamping end 303, and then place them in the part holder for assembly.

[0043] The vibration plates are arranged clockwise or counterclockwise with the base vibration plate 2 as the starting plate. A screw loading bucket 1 is installed on the other side of the base vibration plate 2. The screw loading bucket 1 is fixedly installed above the bottom table 17 and is connected to the screw rod clamping manipulator 19. The screw rod clamping manipulator 19 is provided with a translation and flipping structure. The screw rod in the screw loading bucket 1 can fall into the screw rod clamping manipulator 19 and be flipped and transferred to the part holder through the translation and flipping structure. Then, it is rotated by the disc 23 to enter the next assembly process.

[0044] A nut feeder 20 is provided between the parallel helical tooth vibrating plate 4 and the single-sided helical tooth vibrating plate 16. The nut feeder 20 is fixedly mounted above the bottom table 17, and an automatic nut locking robot 12 is connected to the side of the nut feeder 20. A base 1121 is provided on one side of the automatic nut locking robot 12, which is threadedly connected to the top of the bottom table 17 via the base 1121. The nut feeder 20 can provide nuts. The automatic nut locking robot 12 will clamp the nuts provided by the nut feeder 20 through the nut locking end 122, then place them inside the accessory in the corresponding part holder and tighten the nuts.

[0045] A screw feeder 13 is provided on one side of the rear cover vibration plate 10, and an automatic screw locker 14 is connected to one side of the screw feeder 13. The screw feeder 13 and the automatic screw locker 14 are fixedly mounted on the bottom table 17. The screw feeder 13 is used to provide screws, and the automatic screw locker 14 is used to lock the screws.

[0046] An automatic oiling robot 22 is also movably installed on the bottom table 17. The front side of the automatic oiling robot 22 is connected to an automatic oiler 21. The automatic oiler 21 provides butter for the automatic oiling robot 22. The automatic oiling robot 22 can oil the disc 23 to further drive the rotation and prevent the disc 23 from getting stuck.

[0047] An automatic unloading guide rail 15 is provided between the screw loading bucket 1 and the screw feeder 13 . When the lifting gear box is completely installed, the material will be unloaded from the automatic unloading guide rail 15 .

[0048] Taking the screw loading bucket 1 as the starting point, the screw loading bucket 1, the base vibrating plate 2, the parallel helical tooth vibrating plate 4, the nut feeder 20, the single-sided helical tooth vibrating plate I 6, the single-sided helical tooth vibrating plate II 8, the rear cover vibrating plate 10, the screw feeder 13 and the automatic unloading guide rail 15 are distributed clockwise or counterclockwise around the bottom table 17, and finally the materials are discharged from the automatic unloading guide rail 15.

[0049] A control panel 24 is connected to the center of the disc through a movable rod. The control panel 24 is electrically connected to the entire device. The control panel 24 can control the speed of each manipulator and the rotation speed of the disc.

[0050] Working principle and usage: After the equipment is powered on, with the screw loading bucket 1 as the starting point, the screw of the screw loading bucket 1 can fall into the screw clamping manipulator 19 and be flipped and transferred to the part holder through the translation flip structure, and then enter the base assembly process through the rotation of the disc 23. The base accessories in the base vibration disk 2 will slide along the connecting slide rail 16, and the base clamping manipulator 3 will clamp the base accessories and the screw in the part holder for assembly, and then rotate along the disc 23 to the parallel helical gear assembly process, and the accessories in the parallel helical gear vibration disk 4 will slide along the connecting slide rail 16. As the connecting rail 16 slides down, the parallel helical gear clamping robot 3 will clamp the accessories on the connecting rail 16 and the accessories in the part holder for assembling, and then rotate along the disc 23 to the nut assembly process. The nut feeder 20 will provide nut accessories, and the automatic nut locking robot 12 will clamp the nuts provided by the nut feeder 20, and then assemble the nuts and the accessories in the part holder, and so on, until the entire lifting gear box is assembled after the screws are assembled by the screw feeder 13, and the material is discharged from the automatic unloading guide rail 15.

[0051] The utility model provides a fully automatic combined assembly device for a lifting gearbox, comprising a base table, a disc, a vibrating plate and a material-clamping manipulator, wherein the vibrating plate is distributed on the outer edge of the base table, the disc is installed above the base table, and a parts holder is fixedly installed around the top edge of the disc; compared with traditional manual or semi-automatic assembly methods, the fully automatic assembly equipment of the utility model can significantly improve assembly efficiency and reduce labor costs; different manipulators have different functions and different positioning, thereby ensuring the component position accuracy and assembly quality during the assembly process.

[0052] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A fully automatic assembly equipment for lifting gearbox, characterized in that: The invention comprises a bottom table (17), a disc (23), a vibration disc and a material clamping manipulator (30), wherein the vibration disc is distributed on the outer edge of the bottom table (17), the disc (23) is installed above the bottom table (17), the disc (23) can rotate, and a part holder is fixedly installed around the top edge of the disc (23); The vibration plate comprises a base vibration plate (2), a parallel helical tooth vibration plate (4), a single-sided helical tooth vibration plate I (6), a single-sided helical tooth vibration plate II (8) and a rear cover vibration plate (10); The clamping manipulator (30) includes a base clamping manipulator (3), a parallel oblique tooth clamping manipulator (5), a single-side oblique tooth clamping manipulator I (7), a single-side oblique tooth clamping manipulator II (9) and a rear cover clamping manipulator (11); The vibration plate is connected to a material clamping manipulator (30) via a connecting slide rail (16), and the material clamping manipulator (30) clamps and fixes the accessories via a material clamping end (303).

2. The fully automatic assembly equipment for lifting gearboxes according to claim 1, characterized in that: The vibration disks are distributed in a clockwise or counterclockwise manner around the bottom table (17) with the base vibration disk (2) as the starting vibration disk; a screw rod loading bucket (1) is installed on the other side of the base vibration disk (2), and the screw rod loading bucket (1) is fixedly installed above the bottom table (17), and the screw rod loading bucket (1) is connected to the screw rod clamping manipulator (19).

3. The fully automatic assembly equipment for lifting gearboxes according to claim 2, characterized in that: The screw rod manipulator (19) is provided with a translation and flipping structure, and the screw rod in the screw rod loading bucket (1) can fall into the screw rod manipulator (19) and be flipped and transferred to the part holder through the translation and flipping structure, and then rotated by the disc (23) to enter the next assembly process.

4. The fully automatic assembly equipment for lifting gearboxes according to claim 1, characterized in that: A base frame (18) is fixedly mounted on the bottom of the vibration plate, and the base frame (18) is used to support the vibration plate; One side of the clamping manipulator (30) is threadedly connected to a base II (301), and the clamping manipulator (30) is threadedly connected to the top of the bottom table (17) through the base II (301), and the connecting slide rail (16) is threadedly connected to the top of the bottom table (17) through the base III (302) at the bottom.

5. The fully automatic assembly equipment for lifting gearboxes according to claim 1, characterized in that: A nut feeder (20) is provided between the parallel helical tooth vibrating disk (4) and the single-sided helical tooth vibrating disk I (6), and the nut feeder (20) is fixedly installed above the bottom table (17). An automatic nut locking manipulator (12) is provided next to the nut feeder (20).

6. The fully automatic assembly equipment for lifting gearboxes according to claim 5, characterized in that: A base I (121) is provided on one side of the automatic nut locking manipulator (12), and the automatic nut locking manipulator (12) is threadedly connected to the top of the bottom table (17) through the base I (121). The automatic nut locking manipulator (12) clamps and places the nut for locking through the locking nut end (122).

7. The fully automatic assembly equipment for lifting gearboxes according to claim 2, characterized in that: A screw feeder (13) is provided on one side of the rear cover vibration plate (10), and an automatic screw locking device (14) is connected to one side of the screw feeder (13). The screw feeder (13) and the automatic screw locking device (14) are fixedly mounted on a bottom table (17).

8. The fully automatic assembly equipment for lifting gearboxes according to claim 7, characterized in that: An automatic oiling manipulator (22) is also movably mounted on the bottom table (17). The front side of the automatic oiling manipulator (22) is connected to an automatic oiler (21). The automatic oiling manipulator (22) can pump out butter for the disc (23) to further drive the rotation.

9. The fully automatic assembly equipment for lifting gearboxes according to claim 7, characterized in that: An automatic unloading guide rail (15) is provided between the screw loading bucket (1) and the screw feeder (13).

10. The fully automatic assembly equipment for lifting gearboxes according to claim 1, characterized in that: The center of the disc is connected to a control screen (24) via a movable rod, and the control screen (24) is electrically connected to the entire device.

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