Waste material blocking device of lathe
By setting up adjustable baffles and inclined plate structures on the lathe and combining them with gravity detectors, the automated collection and cleaning of waste is achieved, solving the problem of difficult-to-handle splashing waste and improving production efficiency and environmental cleanliness.
Patent Information
- Application Number
- CN202422651626.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-31
AI Technical Summary
The existing waste blocking device of the lathe cannot effectively collect the splashing waste, which causes environmental pollution, increases labor intensity and reduces production efficiency.
The baffle slider is used to adjust the position of the vertical baffle, and the inclined plate is used to guide the waste to slide into the storage mechanism. The weight of the waste is monitored by a gravity detector to achieve automatic collection and cleaning.
It realizes the centralized collection of waste, improves the cleanliness of the working environment, reduces cleaning costs and improves production efficiency.
Smart Images

Figure CN223301366U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lathes, in particular to a waste material blocking device of a lathe. Background Art
[0002] A lathe is a machine tool that mainly uses a turning tool to turn rotating workpieces. It can perform high-precision cutting, boring, drilling and other processing operations on various metal materials, thereby manufacturing parts of various shapes and sizes. The use of lathes has greatly improved production efficiency and processing accuracy, and has made important contributions to the development of modern industry.
[0003] In the process of lathe processing workpiece, a large amount of waste will be generated. These wastes are mainly metal chips generated by the turning tool cutting the workpiece. If these wastes are not handled in time, it will not only affect the cleanliness of the working environment, but also affect the normal operation of the lathe.
[0004] In order to save manufacturing costs, the existing lathe waste blocking device uses a separate baffle to block the waste. Due to the uncertainty of the splashing direction of the waste, the splashed waste will fall to the ground and cannot be effectively collected. It needs to be cleaned manually, which not only increases labor intensity, but also wastes time and reduces production efficiency. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a waste blocking device for a lathe, which aims to improve the existing waste blocking device for a lathe. In order to save manufacturing costs, a separate baffle is used to block the waste. Since the splashing direction of the waste is uncertain, the splashed waste cannot be effectively collected and needs to be cleaned manually.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: the waste blocking device of the lathe comprises a base plate, the right side of the top wall of the base plate is fixedly connected to the machine tool, the left side of the top wall of the base plate is fixedly connected to the control box, the left and right ends of the rear side of the top wall of the base plate are provided with baffle slides, the inner walls of the two baffle slides are slidably connected with baffle sliders, the top walls of the two baffle sliders are fixedly connected to vertical poles, the top ends of the two vertical poles are fixedly connected to vertical baffles, the bottom ends of the vertical baffles are fixedly connected to an inclined plate, an L-shaped support plate is fixedly connected between the adjacent machine tool and the control box, and the inner wall of the L-shaped support plate is provided with a waste storage mechanism.
[0007] Through the above technical solution: the baffle slider moves in the slide groove, the position of the vertical baffle is adjusted to block the waste, and the inclined plate guides the waste to slide to the waste storage mechanism, thereby realizing centralized collection of waste, solving the problem of splashing and difficult cleaning, improving cleanliness, reducing cleaning costs, and improving production efficiency.
[0008] As a further description of the above technical solution:
[0009] The waste storage mechanism includes a storage box, waste chutes are provided on the left and right sides of the inner wall of the L-shaped support plate, waste slide rails are fixedly connected to the left and right sides of the storage box, two gravity detectors are fixedly connected to the inner bottom wall of the storage box, the tops of the two gravity detectors are fixedly connected to a top plate, the four sides of the top plate are slidably connected around the inner wall of the storage box, side handles are fixedly connected to the middle of the left and right sides of the storage box, and a horizontal handle is fixedly connected to the middle of the rear side of the storage box.
[0010] Through the above technical solution: the waste slide rail of the storage box slides with the waste chute of the L-shaped support plate, and the gravity detector detects the weight of the waste, which realizes the effective collection of lathe processing waste, and can monitor the weight in real time and clean it in time, thereby improving the convenience and efficiency of waste collection and ensuring the cleanliness of the working environment.
[0011] As a further description of the above technical solution:
[0012] The left and right sides of the bottom end of the inclined plate are both fixedly connected with inclined braces, and the bottom ends of the two inclined braces are respectively fixedly connected to the middle parts of the front sides of the two vertical poles.
[0013] Through the above technical solution: the diagonal brace provides support for the inclined plate, ensuring that the inclined plate remains stable in the process of guiding the waste to slide, and preventing deformation or damage due to the impact of the waste or its own gravity.
[0014] As a further description of the above technical solution:
[0015] The front and rear sides of the top walls of the two baffle sliders are fixedly connected with supporting legs, and the top ends of the two supporting legs at the left end and the two supporting legs at the right end are respectively fixedly connected to the front and rear sides of the vertical pole at the left end and the front and rear sides of the vertical pole at the right end.
[0016] Through the above technical solution: the function of the support legs is to enhance the connection stability between the vertical pole and the baffle slider, improve the firmness of the entire vertical baffle and inclined plate system, so that it can better withstand the impact of waste.
[0017] As a further description of the above technical solution:
[0018] A heat sink is fixedly connected to the right side of the machine tool, and the right heat dissipation surface of the heat sink is serrated.
[0019] Through the above technical solution: the heat sink is used to dissipate the heat generated by the machine tool during operation, preventing the machine tool from overheating and affecting the processing accuracy and equipment life. The serrated heat dissipation surface increases the heat dissipation area and improves the heat dissipation efficiency.
[0020] As a further description of the above technical solution:
[0021] A console is fixedly connected to the middle of the front side of the control box, and a control button is fixedly connected to the front side of the console.
[0022] Through the above technical solution: the console and control buttons are interfaces for the operator to control the operation of the entire device. The control buttons can be used to start and stop the machine tool and adjust the processing parameters.
[0023] As a further description of the above technical solution:
[0024] A pressure pointer is fixedly connected to the upper middle portion of the front side of the bottom plate, and the pressure pointer is electrically connected to the gravity detector.
[0025] Through the above technical solution: the function of the pressure pointer is to intuitively display the weight information of the waste in the storage box. By connecting with the gravity detector, the pressure pointer can reflect the weight change of the waste in the storage box in real time.
[0026] As a further description of the above technical solution:
[0027] An alarm is fixedly connected to one side of the front side of the bottom plate close to the left end, and the alarm is electrically connected to the pressure pointer.
[0028] Through the above technical solution: when the weight of the waste in the storage box reaches a certain level, the pressure pointer triggers the alarm, and the alarm sends an alarm signal to remind the operator to clean the storage box in time to prevent excessive waste from overflowing or affecting the normal operation of the device.
[0029] The utility model has the following beneficial effects:
[0030] 1. In the utility model, the baffle slider moves in the chute to adjust the position of the vertical baffle to block the waste, and the inclined plate guides the waste to slide to the waste storage mechanism, thereby realizing centralized collection of waste, solving the problem of splashing and difficult cleaning, improving cleanliness, reducing cleaning costs, and improving production efficiency.
[0031] 2. In the present invention, the waste slide rail of the storage box and the waste slide groove of the L-shaped support plate slide together, and the gravity detector detects the weight of the waste, thereby realizing the effective collection of lathe processing waste, and can monitor the weight in real time and clean it in time, thereby improving the convenience and efficiency of waste collection and ensuring the cleanliness of the working environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 This is a front view of the waste material blocking device of the lathe proposed by the utility model;
[0033] Figure 2 A three-dimensional diagram of the waste material blocking device of the lathe proposed by the present invention;
[0034] Figure 3 This is a schematic structural diagram of the inclined plate of the waste material blocking device of the lathe proposed by the present invention;
[0035] Figure 4 This is a structural diagram of the waste chute of the waste blocking device of the lathe proposed by the utility model;
[0036] Figure 5 This is a structural breakdown diagram of the waste material storage mechanism of the waste material blocking device of the lathe proposed by the utility model.
[0037] Legend:
[0038] 1. Bottom plate; 2. Waste storage mechanism; 201. Storage box; 202. Waste chute; 203. Waste slide rail; 204. Gravity detector; 205. Top plate; 206. Side handle; 207. Horizontal handle; 3. Machine tool; 4. Control box; 5. Baffle chute; 6. Baffle slider; 7. Vertical pole; 8. Vertical baffle; 9. Inclined plate; 10. L-shaped support plate; 11. Diagonal support; 12. Support leg; 13. Heat sink; 14. Control console; 15. Control button; 16. Pressure pointer; 17. Alarm. DETAILED DESCRIPTION
[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0040] Reference Figure 1 、 Figure 2 and Figure 3The utility model provides an embodiment: a waste material blocking device for a lathe, comprising a base plate 1, a machine tool 3 is fixedly connected to the right side of the top wall of the base plate 1, the machine tool 3 is used to process workpieces such as steel, a control box 4 is fixedly connected to the left side of the top wall of the base plate 1, the control box 4 is used to control the operation of the entire device, baffle slide grooves 5 are opened on the left and right ends of the rear side of the top wall of the base plate 1, the baffle slide grooves 5 provide sliding tracks for the baffle sliders 6, the inner walls of the two baffle slide grooves 5 are slidably connected with baffle sliders 6, and the baffle sliders 6 can be moved and adjusted in the baffle slide grooves 5. Position, the top walls of the two baffle sliders 6 are fixedly connected with vertical rods 7, which play the role of supporting vertical baffles 8. The top ends of the two vertical rods 7 are fixedly connected with vertical baffles 8, which prevent waste from splashing. The bottom ends of the vertical baffles 8 are fixedly connected with inclined plates 9, which guide the waste to slide down. An L-shaped support plate 10 is fixedly connected between the machine tool 3 and the control box 4. The L-shaped support plate 10 provides an installation position for the waste storage mechanism 2. The inner wall of the L-shaped support plate 10 is provided with a waste storage mechanism 2, which is used to collect waste.
[0041] Specifically, the base plate 1 serves as the foundation of the entire device, supporting and fixing various components. The machine tool 3 on the right side of the top wall of the base plate 1 is the main equipment for workpiece processing. During the processing, waste will be generated when the milling cutter cuts steel and other workpieces. The control box 4 on the left side of the top wall of the base plate 1 is used to control the operating parameters and operations of the entire device. The baffle grooves 5 opened on the left and right ends of the rear side of the top wall of the base plate 1 provide tracks for the movement of the baffle slider 6. When the device starts to run, the baffle slider 6 can slide in the baffle groove 5 to adjust the position. The vertical rod 7 fixedly connected to the top wall of the two baffle sliders 6 plays the role of supporting the vertical baffle 8. The vertical baffle 8 is located around the processing area of the machine tool 3. When waste is removed from the milling cutter, When the waste is splashed out, the vertical baffle 8 can block most of the waste and prevent it from splashing far away. The inclined plate 9 at the bottom of the vertical baffle 8 can guide the waste to slide in a specific direction. The L-shaped support plate 10 fixedly connected between the machine tool 3 and the control box 4 provides an installation position for the waste storage mechanism 2. The waste storage mechanism 2 can collect the waste guided by the vertical baffle 8 and the inclined plate 9. When the waste falls into the waste storage mechanism 2, it can be conveniently cleaned up in a centralized manner, avoiding the problem of waste scattered everywhere and difficult to clean up, effectively solving the problem of waste splashing and difficult to clean up during the processing of the lathe, improving the cleanliness of the working environment, reducing the time and labor cost required for cleaning up the waste, and thus improving production efficiency.
[0042] Reference Figure 1 、 Figure 4 and Figure 5The waste storage mechanism 2 includes a storage box 201, which is used to collect waste. Waste chutes 202 are provided on the left and right sides of the inner wall of the L-shaped support plate 10. The waste chutes 202 provide tracks for the installation and movement of the storage box 201. The left and right sides of the storage box 201 are fixedly connected with waste slide rails 203. The waste slide rails 203 cooperate with the waste chutes 202 to enable the storage box 201 to slide smoothly. Two gravity detectors 204 are fixedly connected to the inner bottom wall of the storage box 201. The gravity detector 204 is used to detect the weight of the waste in the storage box 201. The two gravity detectors 20 4 are fixedly connected to a top plate 205, which bears the gravity of the waste and transmits it to the gravity detector 204. The four sides of the top plate 205 are slidably connected to the four sides of the inner wall of the storage box 201 to ensure that the top plate 205 can move stably when bearing gravity. The middle of the left and right sides of the storage box 201 are fixedly connected to side handles 206, which provide an operator with a way to move the storage box 201. The middle of the rear side of the storage box 201 is fixedly connected to a horizontal handle 207, which provides an operator with another way to move the storage box 201.
[0043] Specifically, the storage bin 201 in the waste storage mechanism 2 is the main container for collecting waste. The waste chutes 202 opened on the left and right sides of the inner wall of the L-shaped support plate 10 cooperate with the waste slide rails 203 on the left and right sides of the storage bin 201. When the position of the storage bin 201 needs to be installed or adjusted, the waste slide rails 203 can slide in the waste chute 202, so that the storage bin 201 can be smoothly moved in and out of the installation position, which is convenient for operation and maintenance. The two gravity detectors 204 on the bottom wall of the storage bin 201 play the role of detecting the weight of the waste. When the waste falls into the storage bin 201, gravity acts on the top plate 205, and the top plate 205 transmits gravity to the gravity detector 204. The gravity detector 204 can monitor the weight of the waste in the storage bin 201 in real time. When the waste weight reaches a certain level, the operator can The reading of the gravity detector 204 is used to know that the storage box 201 needs to be cleaned. The top plate 205 is slidably connected to the inner wall of the storage box 201 on all sides. This design ensures that the top plate 205 can move up and down stably when it bears the gravity of the waste. At the same time, it also ensures the sealing of the interior of the storage box 201 to prevent waste leakage. The side handles 206 in the middle of the left and right sides of the storage box 201 and the horizontal handle 207 in the middle of the rear side provide operators with multiple operating methods. When the storage box 201 needs to be moved, the operator can choose to use the side handle 206 or the horizontal handle 207 according to actual conditions to quickly and conveniently pull the storage box 201 out of the waste chute 202 for cleaning or replacement. The waste weight can be monitored in real time for timely cleaning, thereby realizing effective collection of lathe processing waste.
[0044] Reference Figure 1 、 Figure 2 and Figure 3 The left and right sides of the bottom end of the inclined plate 9 are fixedly connected with diagonal braces 11. The diagonal braces 11 provide support for the inclined plate 9 to make it more stable. The bottom ends of the two diagonal braces 11 are respectively fixedly connected to the middle of the front sides of the two uprights 7; the front and rear sides of the top walls of the two baffle sliders 6 are fixedly connected with support legs 12. The support legs 12 enhance the connection stability between the baffle slider 6 and the uprights 7. The tops of the two support legs 12 at the left end and the two support legs 12 at the right end are respectively fixedly connected to the front and rear sides of the left upright 7 and the front and rear sides of the right upright 7; a heat sink 13 is fixedly connected to the right side of the machine tool 3. The heat sink 13 is used to dissipate the heat generated when the machine tool 3 is working. The right side heat dissipation surface of the heat sink 13 is serrated. The serrated heat dissipation surface increases the heat dissipation area and improves the heat dissipation efficiency;
[0045] Specifically, the diagonal brace 11 provides support for the inclined plate 9 to ensure that the inclined plate 9 remains stable in the process of guiding the waste to slide down, and prevents deformation or damage due to the impact of the waste or its own gravity. The function of the support leg 12 is to enhance the connection stability between the vertical pole 7 and the baffle slider 6, and improve the firmness of the entire vertical baffle 8 and inclined plate 9 system so that it can better withstand the impact of the waste. The heat sink 13 is used to dissipate the heat generated by the machine tool 3 during operation to prevent the machine tool 3 from overheating and affecting the processing accuracy and equipment life. The serrated heat dissipation surface increases the heat dissipation area and improves the heat dissipation efficiency.
[0046] Reference Figure 1 and Figure 5 A console 14 is fixedly connected to the middle of the front side of the control box 4. The console 14 provides an interface for control operations for the operator. A control button 15 is fixedly connected to the front side of the console 14. The control button 15 is used to control various functions of the device. A pressure pointer 16 is fixedly connected to the upper middle part of the front side of the bottom plate 1. The pressure pointer 16 is used to display the weight information of the waste in the storage box 201. The pressure pointer 16 is electrically connected to the gravity detector 204. The gravity detector 204 transmits the weight information to the pressure pointer 16. An alarm 17 is fixedly connected to the left end of the front side of the bottom plate 1. The alarm 17 sounds an alarm when the waste in the storage box 201 reaches a certain weight. The alarm 17 is electrically connected to the pressure pointer 16. The pressure pointer 16 triggers the alarm 17 to work;
[0047] Specifically, the console 14 and the control button 15 are interfaces for the operator to control the operation of the entire device. The control button 15 can be used to start and stop the machine tool 3 and adjust the processing parameters. The function of the pressure pointer 16 is to intuitively display the weight information of the waste in the storage box 201. Through the connection with the gravity detector 204, the pressure pointer 16 can reflect the weight changes of the waste in the storage box 201 in real time. When the weight of the waste in the storage box 201 reaches a certain level, the pressure pointer 16 triggers the alarm 17, and the alarm 17 sends an alarm signal to remind the operator to clean the storage box 201 in time to prevent excessive waste from overflowing or affecting the normal operation of the device.
[0048] Working principle: The base plate 1 serves as the foundation of the entire device, supporting and fixing various components. The machine tool 3 on the right side of the top wall of the base plate 1 is the main equipment for workpiece processing. During the processing, waste will be generated when the milling cutter cuts steel and other workpieces. The control box 4 on the left side of the top wall of the base plate 1 is used to control the operating parameters and operations of the entire device. The baffle chute 5 opened on the left and right ends of the rear side of the top wall of the base plate 1 provides a track for the movement of the baffle slider 6. When the device starts running, the baffle slider 6 can slide in the baffle chute 5 to adjust the position. The top walls of the two baffle sliders 6 are fixedly connected. The vertical rod 7 connected plays the role of supporting the vertical baffle 8. The vertical baffle 8 is located around the processing area of the machine tool 3. When waste is splashed out from the milling cutter, the vertical baffle 8 can block most of the waste and prevent it from splashing far away. The inclined plate 9 at the bottom end of the vertical baffle 8 can guide the waste to slide in a specific direction. The L-shaped support plate 10 fixedly connected between the machine tool 3 and the control box 4 provides an installation position for the waste storage mechanism 2. The waste storage mechanism 2 can collect the waste guided by the vertical baffle 8 and the inclined plate 9. When the waste falls into the waste storage mechanism 2, it can be conveniently cleaned up in a centralized manner.
[0049] In addition, the storage box 201 in the waste storage mechanism 2 is the main container for collecting waste. The waste chutes 202 opened on the left and right sides of the inner wall of the L-shaped support plate 10 cooperate with the waste slide rails 203 on the left and right sides of the storage box 201. When the position of the storage box 201 needs to be installed or adjusted, the waste slide rails 203 can slide in the waste chute 202, so that the storage box 201 can be smoothly moved in and out of the installation position, which is convenient for operation and maintenance. The two gravity detectors 204 on the bottom wall of the storage box 201 play the role of detecting the weight of the waste. When the waste falls into the storage box 201, gravity acts on the top plate 205, and the top plate 205 transmits gravity to the gravity detector 204. The gravity detector 204 can monitor the weight of the waste in the storage box 201 in real time. When the weight reaches a certain level, the operator can know from the reading of the gravity detector 204 that the storage box 201 needs to be cleaned. The top plate 205 is slidably connected to the inner wall of the storage box 201 on all sides. This design ensures that the top plate 205 can move up and down stably when bearing the gravity of the waste, and at the same time ensures the sealing inside the storage box 201 to prevent waste leakage. The side handles 206 in the middle of the left and right sides of the storage box 201 and the horizontal handle 207 in the middle of the rear side provide the operator with a variety of operating methods. When the storage box 201 needs to be moved, the operator can choose to use the side handles 206 or the horizontal handles 207 according to actual conditions to quickly and easily pull the storage box 201 out of the waste chute 202 for cleaning or replacement.
[0050] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A waste material retaining device for a lathe, comprising a base plate (1), characterized in that: The right side of the top wall of the base plate (1) is fixedly connected to a machine tool (3), the left side of the top wall of the base plate (1) is fixedly connected to a control box (4), the left and right ends of the rear side of the top wall of the base plate (1) are both provided with baffle slots (5), the inner walls of the two baffle slots (5) are both slidably connected to baffle sliders (6), the top walls of the two baffle sliders (6) are fixedly connected to vertical poles (7), the top ends of the two vertical poles (7) are both fixedly connected to vertical baffles (8), the bottom ends of the vertical baffles (8) are fixedly connected to an inclined plate (9), an L-shaped support plate (10) is fixedly connected between the adjacent machine tool (3) and the control box (4), and the inner wall of the L-shaped support plate (10) is provided with a waste storage mechanism (2).
2. The waste material blocking device for a lathe according to claim 1, characterized in that: The waste storage mechanism (2) comprises a storage box (201), waste chutes (202) are provided on the left and right sides of the inner wall of the L-shaped support plate (10), waste slide rails (203) are fixedly connected to the left and right sides of the storage box (201), two gravity detectors (204) are fixedly connected to the inner bottom wall of the storage box (201), the tops of the two gravity detectors (204) are fixedly connected to a top plate (205), the four sides of the top plate (205) are slidably connected to the four sides of the inner wall of the storage box (201), side handles (206) are fixedly connected to the middle of the left and right sides of the storage box (201), and a horizontal handle (207) is fixedly connected to the middle of the rear side of the storage box (201).
3. The waste material blocking device for a lathe according to claim 1, characterized in that: The left and right sides of the bottom end of the inclined plate (9) are fixedly connected to inclined braces (11), and the bottom ends of the two inclined braces (11) are respectively fixedly connected to the middle of the front sides of the two upright poles (7).
4. The waste material blocking device for a lathe according to claim 1, characterized in that: The front and rear sides of the top walls of the two baffle sliders (6) are fixedly connected with supporting legs (12), and the top ends of the two supporting legs (12) at the left end and the two supporting legs (12) at the right end are fixedly connected to the front and rear sides of the left end vertical rod (7) and the front and rear sides of the right end vertical rod (7), respectively.
5. The waste material blocking device for a lathe according to claim 1, characterized in that: A heat dissipation plate (13) is fixedly connected to the right side of the machine tool (3), and the right heat dissipation surface of the heat dissipation plate (13) is serrated.
6. The waste material blocking device for a lathe according to claim 1, characterized in that: A console (14) is fixedly connected to the middle of the front side of the control box (4), and a control button (15) is fixedly connected to the front side of the console (14).
7. The waste material blocking device for a lathe according to claim 1, characterized in that: A pressure pointer (16) is fixedly connected to the upper middle portion of the front side of the base plate (1), and the pressure pointer (16) is electrically connected to the gravity detector (204).
8. The waste material blocking device for a lathe according to claim 1, characterized in that: An alarm (17) is fixedly connected to the left end of the front side of the bottom plate (1), and the alarm (17) is electrically connected to the pressure pointer (16).