Electrode tip copper scrap collecting device
By designing the electrode head copper chip collection device, the problem of copper chip splash in traditional grinders is solved, and the automatic collection and cleaning of copper chips is realized, improving the safety and efficiency of the grinding process.
Patent Information
- Application Number
- CN202422652193.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-31
AI Technical Summary
During the grinding process of traditional grinders, copper splashes cause difficulty in cleaning on site and cannot meet the usage requirements.
An electrode head copper chip collection device is designed, including a collection mechanism and a protective mechanism, adjusting the position of the collection box through the adjustment block, the bristles adsorb copper chips, and adjusting the bristle angle through the motor-driven gear system to collect and clean the copper chips.
It realizes automatic collection and cleaning of copper chips to prevent splashing, simplifies on-site cleaning work, and improves usage efficiency and safety.
Smart Images

Figure CN223301497U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile manufacturing, in particular to a device for collecting copper scraps from an electrode head. Background Art
[0002] Auto parts are the various units that make up the entire car and are products that serve the car. There are many types of auto parts. With the improvement of people's living standards, people's consumption of cars is increasing, and the market for auto parts is getting bigger and bigger. In recent years, auto parts manufacturers have also been developing rapidly. Auto parts welding uses copper electrode heads to weld two sheet metal parts together. After a certain lifespan, the contact surface of the electrode head will oxidize. Failure to repair and grind it in time will affect the welding quality and cause cold welds.
[0003] According to the patent document: CN205085780U, a welding clamp electrode tip grinding device is disclosed, which includes a workbench, a slide rail provided on the workbench, a slide and a driving part that drives the slide to move on the slide rail, and an electrode head fixing bracket is provided on the slide; along the moving direction of the slide, a grinding motor and a motor grinding tool holder detachably fixed to the grinding motor are also provided on the side opposite to the grinding motor. The welding clamp electrode tip grinding device has strong versatility, is easy to use, has good grinding effect and high work efficiency.
[0004] At present, in daily use, traditional grinders perform grinding work directly on the outside without placing the grinding work inside the collection box, resulting in copper chips flying everywhere, making on-site cleaning difficult and unable to meet usage requirements. Utility Model Content
[0005] The purpose of the present utility model is to provide an electrode tip copper chip collection device to solve the problem that the current traditional grinder proposed in the above background technology performs the grinding work directly on the outside during daily use without placing the grinding work inside the collection box, resulting in copper chips flying everywhere, making on-site cleaning difficult and unable to meet the use requirements.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for collecting copper chips from an electrode head, comprising a collecting mechanism, the collecting mechanism comprising a support column, the top of the support column surface is connected to an upper and lower adjusting block by bolts, the front of the upper and lower adjusting block is connected to a left and right adjusting block by bolts, the right side of the left and right adjusting block is connected to a front and rear adjusting block by bolts, the right side of the front and rear adjusting block is fixedly connected to a collection box, a grinder is provided on one side of the support column, a grinding head is fixedly connected to the bottom of the inner cavity of the collection box, and drawers are plugged into the front and right sides of the collection box.
[0007] Preferably, a protective mechanism is provided on one side of the collection box, and the protective mechanism includes a motor, the back of the motor is fixedly connected to the collection box, the surface of the output end of the motor is fixedly connected to a driving gear, the left side of the driving gear is engaged with a driven gear, the inner cavity of the driven gear is fixedly connected to a rotating shaft, both sides of the top of the front of the collection box are movably connected with a connecting shaft, and the surface of the connecting shaft is fixedly connected to bristles.
[0008] Preferably, the surface of the support column and the top portion located at the central axis are connected to a support seat via bolts, and one side of the support seat is fixedly connected to the dresser.
[0009] Preferably, the bottom of the support column is fixedly connected to a bottom plate, and a mounting hole is provided at the bottom of the bottom plate.
[0010] Preferably, both sides of the top of the front side of the collecting box are movably connected to the connecting shaft through a first bearing, and a movable hole is opened on the front side of the inner cavity of the collecting box.
[0011] Preferably, the rear side of the rotating shaft is movably connected to the collecting box via a second bearing, and movable grooves are provided on the rear side and the front side of the bottom of the collecting box.
[0012] Preferably, the front of the motor output end and the front of the rotating shaft are both fixedly connected to a driving pulley, the surface of the driving pulley is provided with a belt, one side of the inner surface of the belt is provided with a driven pulley, and the rear side of the driven pulley is fixedly connected to the connecting shaft.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] 1. By setting up the collection mechanism, before work, vertically adjust the upper and lower adjustment blocks to adjust the height of the collection box, and then adjust the left and right adjustment blocks and the front and rear adjustment blocks to adjust the horizontal position of the collection box to prevent installation errors. After the welding gun reaches the grinding times, the welding clamp will automatically extend into the grinding head in the collection box for grinding. The collection box will collect the copper chips ground down, and the bristles on the top will absorb the copper chips to prevent them from flying out. After the copper chips are collected to a certain extent, the operator needs to open the drawer on the collection box and sweep the copper chips into the metal collection bucket for storage.
[0015] 2. By setting up a protective mechanism, after the welding clamp is inserted into the inner cavity of the collection box, the motor is started, and the motor drives the driving gear to rotate, and the driving gear drives the driven gear to rotate, thereby driving the connecting shaft to rotate, and the connecting shaft drives the brush to rotate. The bristles are adjusted to a horizontal state to absorb copper chips. When not in the grinding work, the bristles are adjusted to a vertical state, which is convenient for observing whether the welding gun is adjusted to the grinding position, and is convenient for cleaning the copper chips in the inner cavity of the collection box, making it convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural diagram of the utility model;
[0017] Figure 2 This is a schematic diagram of the partial three-dimensional structure of the utility model in the first viewing angle state;
[0018] Figure 3 This is a schematic diagram of the partial three-dimensional structure of the utility model in the second viewing angle state;
[0019] Figure 4 This is a schematic diagram of the partial three-dimensional structure of the utility model in the third viewing angle state.
[0020] In the figure: 1. Collection mechanism; 101. Support column; 102. Up and down adjustment block; 103. Left and right adjustment block; 104. Front and back adjustment block; 105. Grinding device; 106. Collection box; 107. Drawer; 108. Grinding head; 2. Protection mechanism; 201. Motor; 202. Driving gear; 203. Driven gear; 204. Rotating shaft; 205. Driving pulley; 206. Belt; 207. Driven pulley; 208. Connecting shaft; 209. Bristles. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] See also Figure 1 、 Figure 2 、 Figure 3 and Figure 4The utility model provides a technical solution: a device for collecting copper chips of an electrode head, comprising a collecting mechanism 1, which comprises a supporting column 101, the top of the surface of the supporting column 101 is connected with an upper and lower adjusting block 102 by bolts, the front of the upper and lower adjusting block 102 is connected with a left and right adjusting block 103 by bolts, the right side of the left and right adjusting block 103 is connected with a front and rear adjusting block 104 by bolts, and the right side of the front and rear adjusting block 104 is fixedly connected with a collecting box 106, a grinding device 105 is provided on one side of the supporting column 101, a grinding head 108 is fixedly connected to the bottom of the inner cavity of the collecting box 106, and drawers 107 are plugged into the front and right sides of the collecting box 106. By setting the collecting mechanism 1, before work, the height of the collecting box 106 can be adjusted by vertically adjusting the upper and lower adjusting blocks 102, and then the left and right adjusting blocks 103 and the front and rear adjusting blocks 104 can be adjusted to adjust the collecting The box 106 is in a horizontal position to prevent installation errors. After the welding gun reaches the number of grinding times, the welding clamp will automatically be extended into the grinding head 108 in the collection box 106 for grinding. The collection box 106 will collect the copper chips that have been ground, and the bristles 209 above will absorb the copper chips to prevent them from flying out. After the copper chips are collected to a certain extent, the operator needs to open the drawer 107 on the collection box 106 and sweep the copper chips into a metal collection bucket for storage; the surface of the support column 101 and the top of the central axis are connected to a support seat by bolts, and one side of the support seat is fixedly connected to the grinder 105. By setting the support seat, the grinder 105 is supported, so that the grinder 105 is stable during operation; the bottom of the support column 101 is fixedly connected to a base plate, and a mounting hole is provided at the bottom of the base plate. By setting the base plate and the mounting hole, the support column 101 is stable during operation and the support column 101 is prevented from tilting.
[0023] See also Figure 2 、 Figure 3 and Figure 4A protective mechanism 2 is provided on one side of the collection box 106. The protective mechanism 2 includes a motor 201. The back of the motor 201 is fixedly connected to the collection box 106. The surface of the output end of the motor 201 is fixedly connected to a driving gear 202. The left side of the driving gear 202 is engaged with a driven gear 203. The inner cavity of the driven gear 203 is fixedly connected to a rotating shaft 204. Both sides of the top of the front of the collection box 106 are movably connected to a connecting shaft 208. The surface of the connecting shaft 208 is fixedly connected to a brush 209. By setting The protective mechanism 2, after the welding gun is inserted into the inner cavity of the collection box 106, starts the motor 201, and the motor 201 drives the driving gear 202 to rotate, and the driving gear 202 drives the driven gear 203 to rotate, thereby driving the connecting shaft 208 to rotate, and the connecting shaft 208 drives the brush 209 to rotate, and the brush 209 is adjusted to a horizontal state to absorb copper chips. When not in the grinding work, the brush 209 is adjusted to a vertical state, which is convenient for observing whether the welding gun is adjusted to the grinding position and convenient for checking the inner cavity of the collection box 106. The copper chips are cleaned and easy to use; both sides of the front top of the collection box 106 are movably connected to the connecting shaft 208 through the first bearing, and a movable hole is opened on the front side of the inner cavity of the collection box 106. By setting the first bearing, the work of the connecting shaft 208 is stabilized and the connecting shaft 208 is balanced and supported; the rear side of the rotating shaft 204 is movably connected to the collection box 106 through the second bearing, and the rear side and the front side of the bottom of the collection box 106 are both provided with movable grooves. By setting the second bearing, the work of the rotating shaft 204 is stabilized. , the rotating shaft 204 is limited; the front of the output end of the motor 201 and the front of the rotating shaft 204 are fixedly connected with a driving pulley 205, the surface of the driving pulley 205 is sleeved with a belt 206, and one side of the inner surface of the belt 206 is sleeved with a driven pulley 207, and the rear side of the driven pulley 207 is fixedly connected to the connecting shaft 208. By arranging the driving pulley 205, the belt 206 and the driven pulley 207, the connecting shaft 208 is convenient to rotate, and the angle of the bristles 209 is convenient to adjust.
[0024] Working principle: By setting up the collection mechanism 1, before work, the height of the collection box 106 can be adjusted by vertically adjusting the upper and lower adjustment blocks 102, and then the horizontal position of the collection box 106 can be adjusted by adjusting the left and right adjustment blocks 103 and the front and rear adjustment blocks 104 to prevent installation errors. After the welding gun reaches the grinding number, the welding clamp will automatically extend into the grinding head 108 in the collection box 106 for grinding. The collection box 106 will collect the copper chips from the grinding, and the brush bristles 209 above will absorb the copper chips to prevent them from flying out. After the copper chips are collected to a certain extent, the operator needs to open the drawer 107 on the collection box 106 and sweep the copper chips into the metal collection bucket for storage;
[0025] By providing the protection mechanism 2, after the welding tongs is inserted into the inner cavity of the collection box 106, the motor 201 is started, and the motor 201 drives the driving gear 202 to rotate, and the driving gear 202 drives the driven gear 203 to rotate, thereby driving the connecting shaft 208 to rotate, and the connecting shaft 208 drives the brush 209 to rotate, and the brush 209 is adjusted to a horizontal state to absorb copper chips. When not in the grinding work, the brush 209 is adjusted to a vertical state, which is convenient for observing whether the welding gun is adjusted to the grinding position, and is convenient for cleaning the copper chips in the inner cavity of the collection box 106, making it convenient for use.
[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An electrode tip copper scrap collection device, comprising a collection mechanism (1), characterized in that: The collecting mechanism (1) comprises a supporting column (101), the top of the surface of the supporting column (101) is connected to an upper and lower adjusting block (102) by bolts, the front of the upper and lower adjusting block (102) is connected to a left and right adjusting block (103) by bolts, the right side of the left and right adjusting block (103) is connected to a front and rear adjusting block (104) by bolts, the right side of the front and rear adjusting block (104) is fixedly connected to a collecting box (106), a grinding device (105) is provided on one side of the supporting column (101), a grinding head (108) is fixedly connected to the bottom of the inner cavity of the collecting box (106), and drawers (107) are plugged into the front and right sides of the collecting box (106).
2. The electrode tip copper scrap collection device according to claim 1, characterized in that: A protective mechanism (2) is provided on one side of the collection box (106), the protective mechanism (2) comprising a motor (201), the back side of the motor (201) being fixedly connected to the collection box (106), a driving gear (202) being fixedly connected to the surface of the output end of the motor (201), a driven gear (203) being meshed with the left side of the driving gear (202), a rotating shaft (204) being fixedly connected to the inner cavity of the driven gear (203), connecting shafts (208) being movably connected to both sides of the top of the front side of the collection box (106), and bristles (209) being fixedly connected to the surface of the connecting shaft (208).
3. The electrode tip copper scrap collection device according to claim 1, characterized in that: The surface of the support column (101) and the top portion located at the central axis are connected to a support seat via bolts, and one side of the support seat is fixedly connected to the dresser (105).
4. The electrode tip copper scrap collection device according to claim 1, characterized in that: The bottom of the support column (101) is fixedly connected to a bottom plate, and a mounting hole is provided at the bottom of the bottom plate.
5. The electrode tip copper chip collecting device according to claim 1, characterized in that: Both sides of the front top of the collection box (106) are movably connected to the connecting shaft (208) through a first bearing, and a movable hole is opened on the front side of the inner cavity of the collection box (106).
6. The electrode tip copper scrap collection device according to claim 2, characterized in that: The rear side of the rotating shaft (204) is movably connected to the collecting box (106) via a second bearing, and movable grooves are provided on the rear side and the front side of the bottom of the collecting box (106).
7. The electrode tip copper scrap collection device according to claim 2, characterized in that: The front side of the output end of the motor (201) and the front side of the rotating shaft (204) are both fixedly connected with a driving pulley (205); a belt (206) is sleeved on the surface of the driving pulley (205); a driven pulley (207) is sleeved on one side of the inner surface of the belt (206); and the rear side of the driven pulley (207) is fixedly connected to a connecting shaft (208).
Citation Information
Patent Citations
Soldering turret electrode tip coping equipment
CN205085780U