Adjustable support structure for manufacturing steel box girder

By designing an adjustable support structure, the problem of difficult uniform adjustment of the tire frame during steel box girder production was solved, and the tire frame can be reused and production efficiency is improved.

CN223301648UActive Publication Date: 2025-09-05JIANGXI HANGXIAO STEEL STRUCTURE
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Patent Information

Application Number
CN202422469332.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-09-05
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

During the production of steel box girders, due to irregular cross-sections and project requirements to reduce on-site welding, the existing tire frames are difficult to uniformly adjust, resulting in large consumption of profiles, poor economic benefits, and time-consuming and labor-intensive production.

Method used

An adjustable bracket structure is designed, including a bottom module, an adjustment device and a jack. Through the combination of oblong holes, connecting plates and angle plates, the tire frame width, angle and height can be adjusted to improve reusability.

Benefits of technology

It realizes the flexible adjustment of tire frame size, improves production efficiency, reduces steel consumption and enhances economic benefits.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an adjustable support structure for manufacturing a steel box girder, which comprises a bottom module and the steel box girder, the bottom module comprises a bottom module top plate, a bottom module bottom plate, a bottom module web plate and a stiffening plate, the bottom module web plate is placed between the bottom module top plate and the bottom module bottom plate, and the stiffening plate is arranged between the bottom module top plate and the bottom module bottom plate. The stiffening plates are welded to the front side and the rear side of the bottom module web plate and are as high as the bottom module web plate, the steel box girder bottom plate is placed in the middle of the bottom module top plate, and the bottom module top plate is symmetrically provided with two long round holes in the left side and the right side of the steel box girder bottom plate respectively. The width, the height and the angle of the support structure can be adjusted, the reusability of the jig frame is guaranteed, the production efficiency is improved, the steel consumption is reduced, and the economic effect is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of steel box beam supports, and particularly relates to an adjustable support structure for manufacturing steel box beams. Background Art

[0002] During the production of steel box girders, a large number of them have large cross-sections and irregular trapezoidal structural sections. Furthermore, the project requires minimizing on-site welding. Therefore, it is extremely important to produce an external formwork frame and control the external dimensions during the assembly process. However, since the cross-sectional width, height, and flange angle of the steel box girder are numerous and difficult to standardize, the conventional frame production method consumes a large amount of profiles and auxiliary materials, resulting in poor economic benefits and being time-consuming and labor-intensive. To address this need, an adjustable support structure has been developed to achieve adjustable width, height, and angle of the frame, ensuring its reusability, improving production efficiency, reducing steel consumption, and increasing economic benefits. Summary of the Invention

[0003] The purpose of the utility model is to provide an adjustable support structure for manufacturing a steel box girder, so as to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an adjustable support structure for manufacturing a steel box girder, comprising a bottom module and a steel box girder, the bottom module comprising a bottom module top plate, a bottom module bottom plate, a bottom module web and a stiffening plate, the bottom module web being placed between the bottom module top plate and the bottom module bottom plate, the stiffening plate being welded to the front and rear sides of the bottom module web and being at the same height as the bottom module web, the steel box girder bottom plate being placed in the middle of the bottom module top plate, the bottom module top plate being symmetrically provided with two oblong holes on the left and right sides of the steel box girder bottom plate, and an adjustment device being symmetrically provided on the left and right sides of the bottom module top plate.

[0005] Preferably, the adjusting device includes a connecting plate, which is provided with four circular holes corresponding to the two oblong holes on a single side, the upper surface of the connecting plate is connected to the jack, the top of the jack is connected to the column module, the upper part of the column module is provided with two upper and lower mounting holes, and the column module fixes the angle plate through the two mounting holes.

[0006] Preferably, the angle plate is provided with a mounting hole at the top and an arc groove matching the mounting hole at the bottom.

[0007] The technical effects and advantages of the utility model are as follows: by splitting the bracket into three assemblable parts, rationally utilizing the oblong holes and the circular holes of the connecting plate to adjust the width by bolt connection, the top of the column module is connected to the angle plate through two mounting holes to achieve angle adjustability, and the jack is used to adjust the height of the column module, thereby achieving adjustable size of the tire frame, greatly improving the reusability of the tire frame, and avoiding the labor consumption caused by repeated production of the tire frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0008] Figure 1 It is a schematic diagram of the utility model;

[0009] Figure 2 This is a top view of the bottom module of the utility model;

[0010] Figure 3 This is a schematic diagram of the structure of the connecting plate of the utility model;

[0011] Figure 4 For this utility model Figure 1 A partial enlarged view of part A.

[0012] In the figure: 100 bottom module top plate, 110 bottom module bottom plate, 120 bottom module web plate, 130 stiffening plate, 140 oblong hole, 200 steel box girder, 300 connecting plate, 310 circular hole, 400 jack, 500 column module, 510 mounting hole, 600 angle plate, 610 arc groove. DETAILED DESCRIPTION

[0013] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0014] The utility model provides Figures 1-4 The adjustable support structure for manufacturing a steel box girder shown includes a bottom module and a steel box girder 200. The bottom module includes a bottom module top plate 100, a bottom module bottom plate 110, a bottom module web 120 and a stiffening plate 130. The bottom module web 120 is placed between the bottom module top plate 100 and the bottom module bottom plate 110. The stiffening plate 130 is welded to the front and rear sides of the bottom module web 120 and is at the same height as the bottom module web 120. The bottom plate of the steel box girder 200 is placed in the middle of the bottom module top plate 100. The bottom module top plate 100 has two oblong holes 140 symmetrically arranged on the left and right sides of the bottom plate of the steel box girder 200, and an adjustment device is symmetrically arranged on the left and right sides of the bottom module top plate 100.

[0015] Among them, the adjustment device includes a connecting plate 300, which is provided with four circular holes 310 corresponding to the two oblong holes 140 on one side. The upper surface of the connecting plate 300 is connected to the jack 400, and the top of the jack 400 is connected to the column module 500. The upper part of the column module 500 is provided with two upper and lower mounting holes 510. The column module 500 fixes the angle plate 600 through the two mounting holes 510.

[0016] During installation, according to the position of the cross-sectional width of the left and right top plates on the steel box girder 200, the position of the connecting plate 300 is adjusted by using the round hole on the connecting plate 300 and the oblong hole 140. After adjusting the width, the connecting plate 300 is fixed with bolts, and then the height of the column module 500 is adjusted with a jack according to the height of the top plate of the steel box girder 200.

[0017] In some specific embodiments of the present utility model, a mounting hole 510 is provided at the top of the angle plate 600 and an arc groove 610 matching the mounting hole 510 is provided at the bottom.

[0018] When adjusting according to the web angle of the steel box girder 200, first use bolts to rotate the angle plate 600 by connecting the mounting hole 510 of the angle plate 600 to the mounting hole 510 on the upper side of the column module 500, and then adjust the position of the angle plate 600. After adjustment, use bolts to fix the angle plate 600 by connecting the arc groove 610 to the mounting hole 510 on the lower side of the column module 500.

[0019] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An adjustable support structure for manufacturing a steel box girder, comprising a bottom module and a steel box girder (200), characterized in that: The bottom module comprises a bottom module top plate (100), a bottom module bottom plate (110), a bottom module web plate (120) and a stiffening plate (130), wherein the bottom module web plate (120) is placed between the bottom module top plate (100) and the bottom module bottom plate (110), and the stiffening plate (130) is welded to the front and rear sides of the bottom module web plate (120) and is at the same height as the bottom module web plate (120), and the bottom plate of the steel box beam (200) is placed in the middle of the bottom module top plate (100), and the bottom module top plate (100) is symmetrically arranged on the left and right sides of the bottom plate of the steel box beam (200). Two oblong holes (140), an adjustment device is symmetrically provided on the left and right sides of the top plate (100) of the bottom module, the adjustment device comprises a connecting plate (300), the connecting plate (300) is provided with four circular holes (310) corresponding to the two oblong holes (140) on one side, the upper surface of the connecting plate (300) is connected to the jack (400), the top of the jack (400) is connected to the column module (500), the upper part of the column module (500) is provided with two upper and lower mounting holes (510), and the column module (500) is fixed to the angle plate (600) through the two mounting holes (510).

2. The adjustable support structure for manufacturing a steel box girder according to claim 1, characterized in that: The angle plate (600) is provided with a mounting hole (510) at the top and a circular arc groove (610) matching the mounting hole (510) at the bottom.