Diffusion film cutting device
By introducing a material feeding mechanism and a tensioning mechanism into the diffusion film cutting device, the problem of film material adhesion after die-cutting is solved, automatic material unloading is achieved, work efficiency is improved and labor costs are reduced.
Patent Information
- Application Number
- CN202422456546.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-11
AI Technical Summary
During the die-cutting process of the existing diffusion film cutting device, the cut film material is easily adhered to the original film material, resulting in low work efficiency and increased labor costs.
A material discharging mechanism is installed on the discharge side of the die-cutting device and is equipped with a tensioning mechanism. The material discharging mechanism rotates at the same speed as the die-cutting device, and the material discharging rod is used to push away the diffusion film area after die-cutting to achieve automatic unloading.
It effectively avoids the adhesion of film materials, improves work efficiency, reduces labor costs, and realizes automatic unloading of diffusion membranes.
Smart Images

Figure CN223301856U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of diffusion film cutting, in particular to a diffusion film cutting device. Background Art
[0002] The diffusion film is relatively large in size when it is finished, and needs to be die-cut by a cutting device to obtain a diffusion film of the required size for use.
[0003] In the prior art, the cutting device for diffusion film generally uses a die-cutting roller to achieve continuous cutting of the continuous roll-shaped diffusion film, which makes the cutting efficiency of the diffusion film higher. However, during the process of cutting the diffusion film by die-cutting roller, part of the cut film material on the diffusion film will adhere to the original film material and need to be separated manually, which not only increases the work intensity, but also increases the labor cost investment. For this reason, a diffusion film cutting device is proposed. Utility Model Content
[0004] The purpose of the present invention is to provide a diffusion film cutting device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a diffusion film cutting device, comprising a bottom plate, and further comprising:
[0006] A die-cutting device, which is fixedly mounted on one side of the top of the bottom plate and is used for die-cutting the diffusion film;
[0007] A material shifting mechanism, which is fixedly mounted on the top of the bottom plate and shifts the material from the die-cutting portion of the diffusion membrane by rotating at the same speed as the die-cutting device;
[0008] The tensioning mechanism is arranged on both sides of the material-diverting mechanism and is used for tensioning the diffusion membrane during the transmission process.
[0009] Preferably, the material-discharging mechanism includes a rotating shaft, both ends of which are rotatably connected to a first fixed plate, the bottom end of the first fixed plate is fixedly connected to the top of the base plate, the outer wall of the rotating shaft is fixedly sleeved with a connecting ring, and the outer wall of the connecting ring is fixedly connected to a material-discharging rod.
[0010] Preferably, the connecting ring consists of an upper frame and a lower frame, both ends of the upper frame close to the lower frame are fixedly connected to positioning blocks, and both ends of the lower frame close to the upper frame are provided with slots matching the positioning blocks, and a locking piece is provided between the positioning blocks and the slots.
[0011] Preferably, the locking member includes a locking bolt, a side wall of the lower frame is provided with a receiving groove, an inner wall of the receiving groove is provided with a screw hole connected to the positioning plug, an outer wall of the locking bolt is threadedly connected to the screw hole, and a through hole matching the locking bolt is provided in the middle of the positioning plug.
[0012] Preferably, the outer walls of the upper frame and the lower frame are fixedly connected with connecting screws, a connecting screw hole is provided at one end of the material removing rod close to the connecting ring, and the outer wall of the connecting screw is threadedly connected to the inner wall of the connecting screw hole.
[0013] Preferably, the tensioning mechanism includes two second fixed plates, the two second fixed plates are symmetrically fixedly connected to the top of the bottom plate, two tensioning rollers are rotatably connected between the two second fixed plates, and two adjacent tensioning rollers are arranged at vertical intervals.
[0014] The technical effects and advantages of this utility model are:
[0015] The utility model installs a material-dipping mechanism on one side of the die-cutting device discharging the material, and cooperates with the arrangement of tensioning mechanisms on both sides of the material-dipping mechanism, so that the diffusion film die-cut by the die-cutting device can be driven by the material-dipping mechanism during the transmission process, so that the die-cut part on the diffusion film can be separated by an external force, thereby achieving the purpose of automatic unloading, eliminating the need for manual peeling, reducing labor costs, and helping to improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0017] Figure 2 It is a front sectional structural diagram of the material shifting mechanism of the present utility model.
[0018] Figure 3 For this utility model Figure 2 Schematic diagram of the local enlarged structure at point A.
[0019] Figure 4 For this utility model Figure 2 Schematic diagram of the local enlarged structure at point B.
[0020] In the figure: 100, bottom plate; 101, die-cutting device; 200, material discharging mechanism; 201, first fixed plate; 202, rotating shaft; 203, connecting ring; 231, upper frame; 232, lower frame; 233, positioning plug; 234, receiving groove; 235, locking bolt; 204, material discharging rod; 205, connecting screw hole; 206, connecting screw; 300, tensioning mechanism; 301, second fixed plate; 302, tensioning roller. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] The utility model provides Figure 1-4 The diffusion film cutting device shown in the figure includes a base plate 100, a die-cutting device 101, a material feeding mechanism 200 and a tensioning mechanism 300. The device also includes a reeling mechanism for the diffusion film raw material and a reeling mechanism for the waste material after the diffusion film is cut, so that the diffusion film is kept in a continuous transmission state above the base plate 100. The die-cutting device 101 is fixedly installed on one side of the top of the base plate 100. The die-cutting device 101 is used for die-cutting the diffusion film. The material feeding mechanism 200 is fixedly installed on the top of the base plate 100, and the material feeding mechanism 200 feeds the die-cutting part on the diffusion film by rotating at the same speed as the die-cutting device 101. The tensioning mechanism 300 is arranged on both sides of the material feeding mechanism 200. The tensioning mechanism 300 is used for tensioning the diffusion film during the transmission process. In this embodiment, the die-cutting device 101 is mainly composed of two mutually matched die-cutting rollers, which are driven by gears. The die-cutting device 101 can realize synchronous and anteroposterior rotation, and the rotation speed is the same as the transmission speed of the diffusion film, so as to achieve continuous die-cutting processing of the diffusion film, thereby cutting out the diffusion film of the required size and thickness. The diffusion film after die-cutting by the die-cutting device 101 will stick together. At this time, due to the tensioning effect of the two tensioning mechanisms 300 on the continuous diffusion film, when the die-cut area on the diffusion film reaches the lower position of the material diverting mechanism 200, since the rotation speed of the material diverting mechanism 200 is the same as the transmission speed of the diffusion film, the material diverting mechanism 200 can provide a downward thrust on the die-cut area on the diffusion film, thereby pushing the die-cut area on the diffusion film downward and separating it from the continuous diffusion film, thereby achieving the purpose of automatic material separation, avoiding material loss, and facilitating the unloading of the diffusion film after die-cutting, and also eliminating the tedious and high cost of manual unloading, better meeting actual use needs.
[0023] The first and second fixing plates 201 are connected to the bottom plate 100 at the ends of the first fixing plates 201 and the bottom plate 100 is fixedly connected to the top of the bottom plate 100. The outer wall of the rotating shaft 202 is fixedly sleeved with a connecting ring 203. The outer wall of the connecting ring 203 is fixedly connected with a material-discharging rod 204. The number of the material-discharging rods 204 is the same as the number of radial die-cutting areas of the outer wall of the die-cutting roller of the die-cutting device 101, and they are installed in the same position. In this way, when the area on the diffusion film to be die-cut by the die-cutting device 101 moves to the bottom of the material-discharging mechanism 200, the end position of the material-discharging rod 204 away from the rotating shaft 202 can be rotated to the vertical downward position and extend to the lower position of the diffusion film, thereby pushing down the diffusion film material at the die-cutting position on the diffusion film, and utilizing the thrust to achieve the purpose of separation, thereby completing the automatic discharging of the die-cut diffusion film. The number of the connecting rings 203 is the same as the number of axial die-cutting areas of the outer wall of the die-cutting roller of the die-cutting device 101.
[0024] In a preferred embodiment, the connecting ring 203 is composed of an upper frame 231 and a lower frame 232. The two ends of the upper frame 231 close to the lower frame 232 are fixedly connected to the positioning plug 233, and the two ends of the lower frame 232 close to the upper frame 231 are provided with a card slot matching the positioning plug 233, and a locking member is provided between the positioning plug 233 and the card slot; the locking member includes a locking bolt 235, and the side wall of the lower frame 232 is provided with a receiving groove 234, and the inner wall of the receiving groove 234 is provided with a screw hole connected to the positioning plug 233, the outer wall of the locking bolt 235 is threadedly connected to the screw hole, and the middle part of the positioning plug 233 is provided with a card slot that matches the locking bolt 235 The matching through holes form a connecting ring 203 through the split structure of the upper frame 231 and the lower frame 232, so that the connecting ring 203 can be detached from the outer wall of the rotating shaft 202, so as to facilitate the adjustment of the position of the connecting ring 203 on the rotating shaft 202, thereby better adapting to the use of the die-cutting device 101. After the upper frame 231 and the lower frame 232 are spliced together, the positioning plug 233 is inserted into the card slot, and the locking bolt 235 is screwed from the receiving slot 234 into the screw hole of the positioning plug 233 to limit and fix the positioning plug 233. A rubber ring can be added between the connecting ring 203 and the rotating shaft 202 to increase friction resistance and improve the stability of the installation.
[0025] Furthermore, the outer walls of the upper frame 231 and the lower frame 232 are fixedly connected with a connecting screw 206, and a connecting screw hole 205 is opened at one end of the material removing rod 204 close to the connecting ring 203. The outer wall of the connecting screw 206 is threadedly connected to the inner wall of the connecting screw hole 205. The connecting screw hole 205 on the material removing rod 204 cooperates with the connecting screw 206 on the outer wall of the connecting ring 203, so that the material removing rod 204 can be disassembled and assembled on the outer wall of the connecting ring 203, so that the material removing rod 204 of different lengths can be replaced according to actual usage requirements.
[0026] In other embodiments, the tensioning mechanism 300 includes two second fixed plates 301, which are symmetrically fixedly connected to the top of the base plate 100. Two tensioning rollers 302 are rotatably connected between the two second fixed plates 301, and two adjacent tensioning rollers 302 are vertically spaced apart. The diffusion film is wound in a serpentine trajectory between the two tensioning rollers 302 of the same tensioning mechanism 300, which can enhance the tension of the diffusion film during transmission, so that the material stripping rod 204 can provide a stable downward thrust to peel the die-cut diffusion film from the continuous diffusion film.
[0027] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A diffusion film cutting device, comprising a bottom plate (100), characterized in that: Also includes: A die-cutting device (101), the die-cutting device (101) is fixedly mounted on one side of the top end of the bottom plate (100), and the die-cutting device (101) is used for die-cutting the diffusion film; A material shifting mechanism (200), the material shifting mechanism (200) is fixedly mounted on the top of the bottom plate (100), and the material shifting mechanism (200) shifts the material at the die-cutting portion on the diffusion membrane by rotating at the same speed as the die-cutting device (101); A tensioning mechanism (300) is provided at both sides of the material-dispensing mechanism (200), and is used for tensioning the diffusion membrane during the transmission process.
2. The diffusion film cutting device according to claim 1, characterized in that: The material-dispensing mechanism (200) comprises a rotating shaft (202), both ends of the rotating shaft (202) are rotatably connected to a first fixed plate (201), the bottom end of the first fixed plate (201) is fixedly connected to the top end of the bottom plate (100), a connecting ring (203) is fixedly sleeved on the outer wall of the rotating shaft (202), and a material-dispensing rod (204) is fixedly connected to the outer wall of the connecting ring (203).
3. The diffusion film cutting device according to claim 2, characterized in that: The connecting ring (203) is composed of an upper frame (231) and a lower frame (232); both ends of the upper frame (231) close to the lower frame (232) are fixedly connected to positioning plugs (233); both ends of the lower frame (232) close to the upper frame (231) are provided with slots matching the positioning plugs (233); and a locking member is provided between the positioning plugs (233) and the slots.
4. The diffusion film cutting device according to claim 3, characterized in that: The locking member includes a locking bolt (235), a side wall of the lower frame (232) is provided with a receiving groove (234), an inner wall of the receiving groove (234) is provided with a screw hole connected to the positioning plug (233), an outer wall of the locking bolt (235) is threadedly connected to the screw hole, and a through hole matching the locking bolt (235) is provided in the middle of the positioning plug (233).
5. The diffusion film cutting device according to claim 4, characterized in that: The outer walls of the upper frame (231) and the lower frame (232) are fixedly connected with a connecting screw (206); one end of the material-moving rod (204) close to the connecting ring (203) is provided with a connecting screw hole (205); the outer wall of the connecting screw (206) is threadedly connected to the inner wall of the connecting screw hole (205).
6. The diffusion film cutting device according to claim 5, characterized in that: The tensioning mechanism (300) comprises two second fixed plates (301), the two second fixed plates (301) are symmetrically fixedly connected to the top of the bottom plate (100), two tensioning rollers (302) are rotatably connected between the two second fixed plates (301), and two adjacent tensioning rollers (302) are arranged at a vertical interval.