Feeding structure for centrifugal casting production

The feeding structure that combines granular and linear material feeding components with a conveyor belt solves the problems of low feeding efficiency, easy clogging and poor durability of existing devices, realizes efficient and energy-saving raw material transportation, and improves the durability and maintainability of the equipment.

CN223302055UActive Publication Date: 2025-09-05SHAOXING MAIDIAN NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422773245.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-09-05
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

The existing Jiaolong conveying device has problems such as low feeding efficiency, easy clogging, poor durability and high energy consumption in centrifugal casting production, which makes it difficult to meet the production needs of high efficiency, energy saving and environmental protection.

Method used

The feeding structure combines granular and linear material feeding components with a conveyor belt. The material is transported through the conveyor belt, which reduces friction loss, improves feeding efficiency, and enhances the durability and ease of maintenance of the equipment.

Benefits of technology

It achieves efficient and energy-saving raw material transportation, improves the durability and maintainability of equipment, and meets the needs of modern industrial production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a feeding structure for centrifugal casting production, which comprises a feeding frame, a granular material feeding component and a line material feeding component are mounted on the feeding frame, a conveying bottom frame is arranged below the feeding frame, a conveying belt is arranged on the conveying bottom frame, feeding rails are arranged on the granular material feeding component and the line material feeding component, and the conveying belt is arranged on the conveying bottom frame. Outlets of feeding rails of the granular material feeding assembly and the linear material feeding assembly are converged to a single outlet, and the single outlet is located in the area, close to the driving wheel, of the conveying belt; the granular material feeding assembly and the linear material feeding assembly are arranged on one side, materials are conveyed and fed through the conveying belt, and compared with an existing mode that a feeding assembly is arranged in a material conveying pipe, friction loss can be effectively reduced, the feeding efficiency is improved, and the durability and maintainability of equipment are enhanced; therefore, the urgent requirements of modern industrial production on high efficiency, energy conservation and environmental protection are met.
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Description

Technical Field

[0001] The utility model belongs to the technical field of casting equipment, in particular to a feeding structure used for centrifugal casting production. Background Art

[0002] In centrifugal casting production, particularly in the production of composite materials such as fiberglass reinforced plastics (FRP), precise and efficient raw material delivery is crucial for ensuring final product quality and improving production efficiency. Traditionally, centrifugal casting production has relied extensively on Jiaolong conveying devices for raw material feeding. These devices use a spiral tube within a wear-resistant tendon tube to rotate, propelling raw materials such as quartz sand along the tube. While Jiaolong conveying devices meet basic raw material transportation requirements to a certain extent, their numerous shortcomings in actual production applications have become a significant factor restricting production efficiency and equipment reliability.

[0003] Although the existing Jiaolong conveying device basically meets the needs, it has the following major problems:

[0004] Low feeding efficiency: There is great friction between the spiral tube and the tube wall, resulting in serious power loss, which makes it difficult to meet the needs of mass production.

[0005] Easy to clog: When processing large particles or raw materials with poor fluidity, they are prone to accumulation and clogging, affecting production continuity and maintenance difficulty.

[0006] Poor durability: In high temperature and high wear environments, spiral pipes and wear-resistant tendon pipes are prone to wear and have a short lifespan. Replacement and maintenance are time-consuming and labor-intensive, increasing costs.

[0007] High energy consumption: Low transmission efficiency and large power loss lead to high energy consumption, which is not in line with the concept of energy conservation and environmental protection.

[0008] Therefore, there is an urgent need for new raw material conveying devices to overcome the shortcomings of existing technologies, achieve reliable and efficient transportation in a small space, and meet the needs of high-efficiency and high-quality production. Utility Model Content

[0009] In order to overcome the deficiencies of the prior art, the utility model provides a feeding structure for centrifugal casting production which ensures conveying efficiency and is easy to maintain.

[0010] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a feeding structure for centrifugal casting production, comprising a feeding frame, a granular material feeding assembly and a linear material feeding assembly are installed on the feeding frame, a conveying chassis is provided below the feeding frame, a conveying belt and a conveying motor are provided on the conveying chassis, a driving wheel is connected to the output end of the conveying motor, a driven wheel is provided in the discharge end area of ​​the conveying belt, and the conveying belt is cooperatively covered on the driving wheel and the driven wheel; the granular material feeding assembly and the linear material feeding assembly are both provided with a The guide material is fed to the feed track on the conveyor belt, and the outlets of the feed tracks of the granular material feeding assembly and the linear material feeding assembly merge into a single outlet, and the single outlet is located in the area of ​​the conveyor belt close to the driving wheel; by arranging the granular material feeding assembly and the linear material feeding assembly on one side, and the material is fed through the conveyor belt, which is different from the existing method of arranging the feed assembly in the feed pipe, it can effectively reduce friction loss, improve feeding efficiency, and enhance the durability and ease of maintenance of the equipment, thereby meeting the urgent needs of modern industrial production for high efficiency, energy saving and environmental protection.

[0011] Preferably, a conveying pipe is fixedly installed on the conveying chassis, a conveyor belt is provided in the conveying pipe, a discharge trough is opened on the conveying pipe, and the discharge end of the conveyor belt is located at the discharge trough; the conveying pipe is arranged to surround the conveyor belt.

[0012] Preferably, a support frame is provided in the conveying pipe, and baffles are provided on both sides of the support frame, and the carrying part of the conveyor belt moving along the conveying direction is located between the baffles.

[0013] Preferably, a plurality of support wheels are arranged at intervals along the length direction on the support frame, and the conveyor belt is wrapped around the support wheels.

[0014] Preferably, two baffles are provided side by side on the outer surface of the conveyor belt along the length direction.

[0015] Preferably, the granular material feeding assembly is a feed hopper, the feed track of the feed hopper is a guide hopper fixedly installed below the feed hopper, a stop roller for controlling the passage of materials is provided between the feed hopper and the guide hopper, and one end of the stop roller is transmission-connected to a stop motor.

[0016] Preferably, the wire material feeding assembly includes a mounting frame arranged on the feeding frame, a feeding plate arranged on the mounting frame, a rotary hob rotatably mounted on the mounting frame, a hob motor for driving the rotary hob to rotate, a limiting roller installed above the rotary hob, an extrusion roller for extruding materials, an extrusion cylinder for driving the extrusion roller to move, and a material guide trough for discharging materials. A plurality of guide holes are provided on the feeding plate. The hob motor is mounted on the mounting frame, and its output end is transmission-connected to the rotary hob. The limiting roller is rotatably mounted on the On the mounting frame; the mounting frame is provided with a guide hole, a sliding bearing seat is slidably connected in the guide hole, an extrusion roller is installed on the sliding bearing seat, the extrusion cylinder is installed on the mounting frame, the output end of the extrusion cylinder is connected to the sliding bearing seat, and the extrusion roller on the sliding bearing seat can be driven to reciprocate by the drive of the extrusion cylinder; the material guide trough is fixedly installed on the mounting frame and is located below the rotating hob, and the discharge end of the material guide trough is located above the conveyor belt; the discharge port of the guide hopper points into the material guide trough and is located above the material guide trough.

[0017] The technical effect of the utility model is: by arranging the granular material feeding assembly and the linear material feeding assembly on one side, and the material is fed through a conveyor belt, which is different from the existing method of arranging the feeding assembly in the feeding pipe, it can effectively reduce friction loss, improve feeding efficiency, and enhance the durability and ease of maintenance of the equipment, thereby meeting the urgent needs of modern industrial production for high efficiency, energy saving and environmental protection. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a first structural diagram of the present utility model.

[0019] Figure 2 for Figure 1 A partial enlarged view of point A in the middle.

[0020] Figure 3 It is a schematic diagram of the cross-sectional structure of the present utility model.

[0021] Figure 4 This is a second structural diagram of the present utility model.

[0022] Figure 5 for Figure 4 A partial enlarged view of point B in the middle

[0023] Figure 6 It is a cross-sectional schematic diagram of the present utility model.

[0024] Figure 7 for Figure 6 A partial enlarged view of point C in the middle

[0025] The main technical features in the figure are marked as follows: 1. Feed rack; 2. Wire material feeding assembly; 3. Blanking hopper; 31. Blanking seat; 32. Slot; 33. Gate; 34. Strip groove; 35. Fixed platform; 37. Connecting plate; 38. Guide hopper; 381. Material receiving part; 382. Blanking part; 39. Stop roller; 391. Stop motor; 4. Mounting frame; 41. Feed plate; 42. Rotating hob; 43. Hob Motor; 44, limiting roller; 45, squeezing roller; 46, squeezing cylinder; 47, material guide trough; 471, material baffle plate; 48, guide hole; 481, sliding bearing seat; 5, material conveying chassis; 51, material conveying pipe; 52, supporting frame; 53, baffle; 54, material discharge trough; 551, conveyor belt; 552, baffle bar; 553, conveying motor; 5541, driving wheel; 5542, driven wheel; 555, supporting wheel. DETAILED DESCRIPTION

[0026] The present invention will be further described below with reference to specific implementations and accompanying drawings.

[0027] like Figures 1 to 7 As shown, a feeding structure for centrifugal casting production includes a feeding frame 1, on which a hopper 3 and a wire material feeding assembly 2 are installed. The hopper 3 is fixedly installed on the top of the feeding frame 1, and its bottom is a square discharge port, and a hopper seat 31 is fixedly installed on its bottom. A hopper channel is provided in the hopper seat 31, and the hopper channel is a square through hole, which is connected to the hopper 3. A connecting plate 37 is fixedly connected to the bottom of the hopper seat 31, and the connecting plates 37 are distributed on both sides of the hopper channel. A guide hopper 38 is fixedly mounted at the bottom of the plate 37. The guide hopper 38 comprises a receiving portion 381 and a blanking portion 382. The receiving portion 381 is a bucket-shaped structure, the mouth of which is larger than the blanking channel and communicates with the blanking channel. A stop roller 39 is rotatably mounted within the receiving portion 381 to control the passage of the blanking channel. The stop roller 39 is a toothed roller similar to a gear, the central axis of which extends outward and is connected to an external stop motor 391 via a coupling. The stop motor 391 is fixedly mounted on the connecting plate 37. The stop motor 391 is an existing servo motor. The blanking portion 382 is integrally fixed to the bottom of the receiving portion 381. The blanking portion 382 is a tubular structure, which is engaged in the same direction as the inclined plate on one side of the receiving portion 381, and points to the side of the wire feeding assembly 2 along the inclined direction of the inclined plate of the receiving portion 381.

[0028] Furthermore, a slot 32 is provided on one side of the blanking seat 31, and a gate plate 33 is inserted in the slot 32. The gate plate 33 is inserted in the slot 32. By adjusting the length of the gate plate 33 inserted into the slot 32, the opening size of the blanking channel can be controlled to adjust the amount of raw material falling; a strip groove 34 is provided on the gate plate 33, and the length direction of the strip groove 34 is consistent with the insertion direction of the gate plate 33. A fixing platform 35 is provided on the outer wall of the blanking seat 31, and the fixing platform 35 is located below the gate plate 33 and is provided with a fixing hole thereon. A fixing bolt is passed through the strip groove 34, and the fixing bolt passes through the strip hole and is threadedly engaged with the fixing hole to press and fix the gate plate 33 on the connecting plate 37.

[0029] Specifically, the wire material feeding assembly 2 is located on one side of the blanking hopper 3, and includes a mounting frame 4, a feed plate 41, a rotating hob 42, a hob motor 43, a limiting roller 44, an extrusion roller 45, an extrusion cylinder 46 and a guide trough 47. The mounting frame 4 is installed on the feed frame 1, which is located on one side of the blanking hopper 3. The feed plate 41 is fixedly installed on the feed frame 1, and is provided with a plurality of guide holes for glass fiber to pass through. The rotating hob 42 can be rotatably installed on the frame, and one end of the rotating shaft thereon is connected to the hob motor 43 through a coupling transmission. The hob motor 43 is a prior art, which is a commonly used servo motor. The rotating hob 42 is a prior art, which is a roller with multiple blades installed at intervals in the circumferential direction; the limiting roller 44 can be rotatably installed on the mounting frame. The mounting frame 4 is located obliquely above the side of the rotating hob 42 close to the feed plate 41. Guide holes 48 are opened on the side walls of the mounting frame 4 facing the feed plate 41. A sliding bearing seat 481 is laterally slidably connected in the guide hole 48. A rotating bearing is installed on the sliding bearing seat 481. The extrusion roller 45 is rotatably mounted on the sliding bearing seat 481 through the rotating bearing; two extrusion cylinders 46 are installed in parallel on the mounting frame 4, and their fixed ends are hinged to the mounting frame 4, and the output ends of the extrusion cylinders 46 are connected to the sliding bearing seat 481. The extrusion roller 45 on the sliding bearing seat 481 is driven by the extrusion cylinder 46 to move, so as to press the material and facilitate the rotating hob 42 to cut the material.

[0030] Furthermore, a pulley is provided at one end of the shaft of the rotating hob 42, and a feed wheel is rotatably installed below it. The feed wheel is installed on the feed rack 1, and a pulley is also provided at one end. The two pulleys are covered with a transmission belt. The rotating hob 42 uses the pulley mechanism to synchronously drive the feed wheel to rotate, thereby driving the glass fiber feeding through the feed wheel.

[0031] Furthermore, the material guide trough 47 is installed on the side of the mounting frame 4 facing the blanking seat 31, and the material guide trough 47 is tilted downward and located below the blanking hopper 3. The slot of the material guide trough 47 gradually shrinks from top to bottom, and a baffle plate 471 is fixedly installed above the area near the bottom. The discharge port of the blanking part 382 points to the material guide trough 47 and is located above the baffle plate 471.

[0032] As shown in the figure, further, a feeding base frame 5 is provided below the feeding rack 1, and a feeding pipe 51 is fixedly installed on the feeding base frame 5. The feeding pipe 51 extends from the feeding rack 1 in the direction pointing to the shaping mold, and a supporting frame 52 is fixedly installed in the feeding pipe 51. The supporting frame 52 is a commonly used aluminum frame, and the aluminum frame is a tubular structure with a "well"-shaped cross-section, that is, two baffles 53 are arranged side by side along the length direction on the upper and lower surfaces of the aluminum frame; the aluminum frame extends out of the feeding pipe 51 toward one end of the feeding rack 1, and is located below the material guide trough 47.

[0033] Furthermore, a discharge trough 54 is provided at one end of the conveying pipe 51 away from the conveying chassis 5, and the discharge trough 54 is provided to penetrate the upper and lower parts and form a discharge area in the conveying pipe 51. A conveyor belt 551 is provided on the aluminum frame, and the conveyor belt 551 is provided around the aluminum frame and is located in the area between the baffles 53; two baffles 552 are provided in parallel along the length direction on the outer surface of the conveyor belt 551 to limit the deviation of the material; a conveying motor 553 is installed on the conveying chassis, and the conveying motor 5 A driving wheel 5541 is installed on the output end of 53, and a driven wheel 5542 is installed on the side of the aluminum frame away from the discharge rack. The driven wheel 5542 is located in the discharge area, and a plurality of supporting wheels 555 are arranged at intervals along the length direction on the aluminum frame. The conveyor belt 551 is cooperated with and covered on the driving wheel 5541, the driven wheel 5542 and the supporting wheel 555; the driving wheel 5541, the driven wheel 5542 and the supporting wheel 555 are existing pulleys; the conveyor belt 551 is a commonly used transmission belt.

[0034] The specific implementation process of the present invention is as follows: the gate is opened to open the material passage, the on / off motor 391 is started, and the on / off roller 39 drives the quartz sand in the hopper 3 to drop out. At the same time, glass fiber is introduced through the feed plate 41. Driven by the feed pulley, the glass fiber passes through the area between the rotating hob 42 and the limit roller 44 and enters the guide trough 47. When the glass fiber has been fed to a certain length, the extrusion cylinder 46 advances to cut the glass fiber. The cut glass fiber and quartz sand are mixed and dropped simultaneously through the guide trough 47 onto the conveyor belt 551. As the conveyor belt 551 transports the glass fiber and quartz sand, they fall from the feed trough into the centrifugal casting mold.

[0035] The above description is only a specific embodiment of the present invention, but the structural features of the present invention are not limited thereto. The present invention can be used on similar products. Any changes or modifications made by any technician in this field within the scope of the present invention are covered by the patent scope of the present invention.

Claims

1. A feeding structure for centrifugal casting production, characterized by: The invention comprises a feeding frame (1), wherein a granular material feeding assembly and a linear material feeding assembly (2) are installed on the feeding frame (1), a conveying chassis is provided below the feeding frame (1), a conveying belt (551) and a conveying motor (553) are provided on the conveying chassis, a driving wheel (5541) is connected to the output end of the conveying motor (553), a driven wheel (5542) is provided at the discharge end area of ​​the conveying belt (551), and the conveying belt (551) is covered on the driving wheel (5541) and the driven wheel (5542); The granular material feeding assembly and the linear material feeding assembly (2) are both provided with a feeding track for guiding the material to be fed onto the conveyor belt (551), and the outlets of the feeding tracks of the granular material feeding assembly and the linear material feeding assembly (2) merge into a single outlet, and the single outlet is located in an area of ​​the conveyor belt (551) close to the driving wheel (5541).

2. A feeding structure for centrifugal casting production according to claim 1, characterized in that: A conveying pipe (51) is fixedly mounted on the conveying chassis, a conveying belt (551) is arranged in the conveying pipe (51), a discharge trough (54) is provided on the conveying pipe (51), and the discharge end of the conveying belt (551) is located at the discharge trough (54); the conveying pipe (51) is arranged to surround the conveying belt (551).

3. A feeding structure for centrifugal casting production according to claim 2, characterized in that: A support frame (52) is provided in the material conveying pipe (51), and baffles (53) are provided on both sides of the support frame (52). The material carrying portion of the conveyor belt (551) moving along the conveying direction is located between the baffles (53).

4. A feeding structure for centrifugal casting production according to claim 3, characterized in that: A plurality of support wheels (555) are arranged at intervals along the length direction on the support frame (52), and the conveyor belt (551) is cooperatively wrapped around the support wheels (555).

5. The feeding structure for centrifugal casting production according to claim 1, characterized in that: The outer surface of the conveyor belt (551) is provided with two blocking bars (552) arranged in parallel along the length direction.

6. The feeding structure for centrifugal casting production according to claim 1, characterized in that: The granular material feeding assembly is a feeding hopper, the feeding track of the feeding hopper is a guide hopper (38) fixedly installed below the feeding hopper, and a stop roller (39) for controlling the passage of materials is provided between the feeding hopper and the guide hopper (38), and one end of the stop roller (39) is transmission-connected to a stop motor (391).

7. The feeding structure for centrifugal casting production according to claim 1, characterized in that: The wire material feeding assembly (2) comprises a mounting frame (4) arranged on the feeding frame (1), a feeding plate (41) arranged on the mounting frame (4), a rotary roller (42) rotatably mounted on the mounting frame (4), a roller motor (43) for driving the rotary roller (42) to rotate, a limiting roller (44) mounted above the rotary roller (42), an extrusion roller (45) for extruding materials, an extrusion cylinder (46) for driving the extrusion roller (45) to move, and a guide trough (47) for discharging materials, wherein a plurality of guide holes are provided on the feeding plate (41), the roller motor (43) is mounted on the mounting frame (4), and its output end is transmission-connected to the rotary roller (42), and the limiting roller (44) is rotatably mounted on the mounting frame (4); The mounting frame (4) is provided with a guide hole (48), a sliding bearing seat (481) is slidably connected in the guide hole (48), an extrusion roller (45) is installed on the sliding bearing seat (481), the extrusion cylinder (46) is installed on the mounting frame (4), the output end of the extrusion cylinder (46) is connected to the sliding bearing seat (481), and the extrusion roller (45) on the sliding bearing seat (481) can be driven to reciprocate by the drive of the extrusion cylinder (46); the guide trough (47) is fixedly installed on the mounting frame (4) and is located below the rotating hob (42), and the discharge end of the guide trough (47) is located above the conveyor belt (551); the discharge port of the guide hopper (38) points into the guide trough (47) and is located above the guide trough (47).