Special carbon residue transfer box for electrolysis workshop
By designing a special box for carbon slag transfer in electrolytic workshops, the forklift port and articulation point rotate to achieve transport and discharge, the problems of high operation difficulty and low efficiency in the prior art are solved, and the effect of simplifying operation and improving efficiency is achieved.
Patent Information
- Application Number
- CN202422580319.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-24
AI Technical Summary
The existing electrolytic workshop special box for carbon slag transfer is difficult to operate, low efficiency, and cumbersome when dumping carbon slag.
A special box for carbon slag transfer in electrolytic workshops including base and box is designed. The forks of the forklift are switched between the base and the forklift port on the box to realize the transfer and slag discharge functions. The hinge point between the base and the box is rotated to open the slag discharge port to avoid flipping the box.
It reduces operation difficulty, improves work efficiency, simplifies the carbon slag dumping process, and improves the convenience and efficiency of operation.
Smart Images

Figure CN223303324U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production auxiliary equipment, in particular to a special box for transporting carbon slag in an electrolysis workshop. Background Art
[0002] A large amount of carbon slag is salvaged every day in the electrolysis workshop. To ensure the cleanliness of the environment and the site, the workshop places the salvaged carbon slag in a carbon slag box. Each time the carbon slag is handled, a forklift is used to fork the box to a designated location for dumping. However, the dumping process requires the entire box to be turned over, which is difficult to operate. After the dumping is completed, the box is forked back to its original position and turned over again, which is cumbersome and inefficient. Utility Model Content
[0003] The utility model aims to provide a special box for transporting carbon slag in an electrolysis workshop, which is convenient for a forklift to pick up the box and dump the carbon slag in the box, thereby reducing the difficulty of operation and improving work efficiency.
[0004] In order to achieve the above-mentioned purpose, the utility model provides a special box for transferring carbon slag in an electrolysis workshop, comprising a base and a box body arranged on the base; openings are provided at the bottom and top of the box body, and when the box body is seated on the base, the bottom opening of the box body is closed by the base, and the internal space enclosed by the base and the box body is a carbon slag accommodating chamber; the rear end bottom of the box body is hinged to the base, and when the box body is lifted upward, the base and the front end of the box body will produce a slag discharge port inclined downward; forklift openings for inserting forklifts are respectively provided on the base and the box body.
[0005] After adopting the above structure, the functions of transfer and slag discharge are realized by switching the fork of the forklift between the base and the forklift opening on the box body. When transferring, the fork is inserted into the forklift opening on the base, and the special transfer box is transferred by the truck. When discharging slag, the fork is inserted into the forklift opening on the box body. As the fork rises, under the pressure of gravity and the carbon slag in the carbon slag holding chamber, the base rotates around the hinge point at the rear end of the box body 2, the slag discharge opening is opened, and the carbon slag in the carbon slag holding chamber slides out of the slag discharge opening, thereby realizing slag discharge, which is convenient and quick. The carbon slag can be dumped without turning over the box body, which reduces the difficulty of operation and improves work efficiency.
[0006] Preferably, forklift openings are provided on the base and the box body at the rear end of the corresponding positions. This arrangement facilitates the forklift's forklift to switch between the two openings, improving the dumping efficiency. The two forklift openings are provided at the rear end of the transfer box to avoid interference from the forklift during slag discharge.
[0007] Preferably, a forklift sleeve is fixedly installed at the forklift opening on the box body, extending inwardly into the carbon slag receiving chamber and having its front and rear ends fixed to the front and rear side walls of the box body respectively. The forklift sleeve is provided, which not only facilitates the insertion of the fork but also provides support for the box body and increases the strength of the box body.
[0008] Preferably, the forklift opening on the box body is located at the top of the box body. This arrangement avoids part of the slag being retained on the top of the forklift sleeve during the slag discharge process, resulting in incomplete slag discharge.
[0009] Preferably, the base is provided with retaining plates on the left and right sides of the slag discharge port, and the retaining plates are fitted with clearances between the left and right side walls of the box body. The retaining plates can guide the carbon slag to ensure that the carbon slag is discharged from the front end of the slag discharge port during discharge, thereby avoiding messy slag discharge. In addition, the retaining plates can reinforce the left and right side walls of the box body during the slag loading process, thereby preventing deformation of the side walls of the box body.
[0010] Preferably, positioning holes are provided on the left and right sides of the box body, and fixing holes are provided on the material retaining plate corresponding to the positioning holes, and a plug-in shaft is detachably installed between the fixing hole and the positioning hole. The plug-in shaft connects the fixing hole and the positioning hole, thereby forming a limit for the base and the box body, ensuring that the base and the box body fit tightly and preventing carbon residue from leaking from the gap between the two.
[0011] Preferably, the front side wall of the box body is provided with reinforcing ribs on the left and right sides, and the positioning holes are opened on the reinforcing ribs and pass through the reinforcing ribs on the left and right sides. This design can form a certain reinforcement for the front side wall of the box body and prevent the side wall of the box body from deformation.
[0012] Preferably, a roller is installed at the bottom corner of the slag discharge port on the base. During the slag loading process, the roller does not protrude from the bottom surface of the base, and during the slag discharge process, the roller is always in contact with the ground. This arrangement reduces the friction between the base corner and the ground during the slag discharge process, reduces the difficulty of dragging the transfer box, and ensures complete slag discharge.
[0013] Preferably, a rotating shaft is fixed to the base, the box body is rotatably mounted on the rotating shaft, and a reinforcing plate is fixedly mounted on the rear side wall of the box body in the vertical direction. An auxiliary hook is provided at the bottom of the reinforcing plate, and the auxiliary hook is rotatably hooked on the rotating shaft. The reinforcing plate disperses the pulling force throughout the box body, reducing the force concentration at the bottom.
[0014] After adopting the above technical solution, the beneficial effects of the utility model are:
[0015] The utility model provides a special box for transferring carbon slag in an electrolysis workshop, which solves the technical problems of difficulty in operation and low work efficiency when dumping carbon slag in the special box for transferring carbon slag in the prior art. The utility model facilitates forklifts to pick up the box and dump the carbon slag in the box, thereby reducing operation difficulty and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a structural diagram of the slag loading process of a special box for transporting carbon slag in an electrolysis workshop according to the utility model;
[0017] Figure 2 This is a structural diagram of the slag discharge process of a special box for transporting carbon slag in an electrolysis workshop according to the utility model;
[0018] Figure 3 yes Figure 1 A schematic diagram of the structure from a front side perspective;
[0019] Figure 4 yes Figure 3 A partial enlarged view of middle A.
[0020] In the figure, 1. base, 11. support leg, 12. material baffle, 13. fixing hole, 14. rotating shaft, 15. reinforcement plate, 151. auxiliary hook, 2. box body, 22. positioning hole, 23. reinforcing rib plate, 3. slag discharge port, 41. bottom forklift port, 42. top forklift port, 421. forklift sleeve, 5. plug shaft, 6. roller. DETAILED DESCRIPTION
[0021] The present invention will be further described below with reference to the accompanying drawings.
[0022] The directions mentioned in this specification are based on the directions of the special box for transferring carbon slag in electrolysis workshop of the present invention during normal operation, and do not limit the directions during storage and transportation. They only represent relative position relationships, not absolute position relationships.
[0023] like Figure 1 、 Figure 2 and Figure 3 As shown together, a special box for transporting carbon slag in an electrolysis workshop includes a base 1 and a box body 2 arranged on the base 1.
[0024] The box 2 has openings at the bottom and top. In this embodiment, the box 2 is a rectangular cylinder formed by four side walls: front, back, left, and right. When the box 2 is seated on the base 1, the bottom opening of the box 2 is sealed by the base 1, and the interior space enclosed by the base 1 and the box 2 serves as the slag chamber. The rear end (rear sidewall) of the box 2 is hinged to the base 1. When the box 2 is lifted upward, the base 1 and the front end of the box 2 form a slag discharge port 3 that slopes downward.
[0025] A rotating shaft 14 is fixed to the base 1, and the housing 2 is pivotally mounted on this shaft 14. A rotating hole is provided on the rear sidewall of the housing 2 for the rotating shaft 14 to pass through, and the rotating shaft 14 is pivotally mounted within the rotating hole. A reinforcing plate 15 is fixedly mounted on the rear sidewall of the housing 2, vertically and horizontally. An auxiliary hook 151 is provided at the bottom of the reinforcing plate 15, which pivotally hooks onto the rotating shaft 14. The reinforcement plate 15 and the auxiliary hook 151 increase the number of stress points between the base 1 and the housing 2, dispersing the stress from a single connection point. The reinforcement plate 15 also distributes the tensile force throughout the housing 2, reducing the concentration of stress at the bottom.
[0026] The base 1 and the housing 2 are each provided with forklift openings for forklift access; the forklift opening on the base 1 is a bottom forklift opening 41, while the forklift opening on the housing 2 is a top forklift opening 42. The bottom of the base 1 is provided with multiple parallel support legs 11, which are supported on the ground. In this embodiment, there are three support legs 11, and the space between adjacent support legs 11 forms the bottom forklift opening 41.
[0027] Place the transfer box on the ground. Under the action of gravity, the box body 2 sits on the base 1, and the charcoal slag is placed in the charcoal slag holding chamber. Insert the forklift into the bottom forklift opening 41 to transfer the transfer box. When the transfer is suitable, pull the forklift out of the bottom forklift opening 41 and reinsert it into the top forklift opening 42. Then control the transfer box to rise. Under the pressure of gravity and the charcoal slag in the charcoal slag holding chamber, the base 1 rotates around the hinge point at the rear end of the box body 2, so that the slag discharge port 3 opens, and the charcoal slag in the charcoal slag holding chamber slides out of the slag discharge port 3, thereby achieving slag discharge. When the slag discharge is completed, put the transfer box back on the ground, and the box body 2 sits back on the base 1. Then reinsert the forklift into the bottom forklift opening 41 to achieve the transfer of the charcoal slag transfer box.
[0028] The bottom forklift opening 41 and the top forklift opening 42 are arranged up and down and are located at the rear end side of their corresponding positions; that is, the forklift is inserted into the bottom forklift opening 41 or the top forklift opening 42 from the rear end side of the transfer box. By arranging the bottom forklift opening 41 and the top forklift opening 42 up and down, it is convenient for the forklift's fork to switch between the two, thereby improving the dumping efficiency; and the bottom forklift opening 41 and the top forklift opening 42 are arranged at the rear end of the transfer box to avoid the forklift's influence during slag discharge.
[0029] A forklift sleeve 421 is fixedly mounted at the top forklift opening 42. The sleeve 421 extends inwardly into the slag chamber, with its front and rear ends fixed to the front and rear walls of the box body 2. The forklift sleeve 421 not only facilitates the insertion of forks but also provides support for the box body 2, increasing its strength. The top forklift opening 42 is located at the top of the box body 2. This prevents some slag from being trapped on top of the sleeve 421 during slag removal, resulting in incomplete slag removal.
[0030] The base 1 is provided with retaining plates 12 on the left and right sides of the slag discharge port 3. The retaining plates 12 are fitted with clearances between the left and right side walls of the box body 2. The retaining plates 12 can guide the carbon slag to ensure that it is discharged from the front end of the slag discharge port 3 during discharge, thus avoiding messy slag discharge. In addition, the retaining plates 12 reinforce the left and right side walls of the box body 2 during the slag loading process, thus preventing deformation of the side walls of the box body 2.
[0031] like Figure 3 As shown, during the slag loading process, in order to limit the base 1 and the box body 2 and prevent the base 1 and the box body 2 from not fitting tightly due to vibration or other factors, causing the carbon slag to leak out from the gap, positioning holes 22 are opened on the left and right sides of the box body 2, and fixing holes 13 are opened on the baffle plate 12 corresponding to the positioning holes 22. A plug shaft 5 is detachably installed between the fixing hole 13 and the positioning hole 22. The fixing hole 13 is connected to the positioning hole 22 by the plug shaft 5, thereby limiting the base 1 and the box body 2 and ensuring that the base 1 and the box body 2 fit tightly.
[0032] In this embodiment, the front sidewalls of the housing 2 are provided with reinforcing ribs 23 on both sides, with positioning holes 22 formed in and extending through the ribs 23. The insertion shaft 5 is a long axis, extending through the left and right fixing holes 13 and the center positioning hole 22. When dumping the charcoal slag, the insertion shaft 5 is withdrawn in advance, thereby releasing the positional restraint between the base 1 and the housing 2. This design strengthens the front sidewalls of the housing 2 and prevents deformation of the sidewalls.
[0033] like Figure 3 and Figure 4 As shown in the figure, during the slag discharge process, because the bottom corner position of the slag discharge port 3 of the base 1 is in contact with the ground, in order to completely discharge the slag, a forklift is required to drag the special transfer box to a certain extent. In order to reduce the friction between the corner position of the base 1 and the ground and reduce the difficulty of dragging, a roller 6 is installed on the base 1 at the bottom corner position of the slag discharge port 3. During the slag loading process, the roller 6 does not protrude from the lower bottom surface of the base 1. During the slag discharge process, the roller 6 is always in contact with the ground.
[0034] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by technicians in this technical field within the essential scope of the present invention should also fall within the scope of protection of the present invention.
Claims
1. A special box for transporting carbon slag in an electrolysis workshop, characterized by: It comprises a base and a box body arranged on the base; The bottom and top of the box body are provided with openings. When the box body is seated on the base, the bottom opening of the box body is closed by the base, and the internal space enclosed by the base and the box body is a carbon slag receiving chamber; The rear end bottom of the box body is hinged on the base, and when the box body is lifted upward, the base and the front end of the box body form a slag discharge port that is inclined downward; The base and the box body are respectively provided with forklift openings for inserting a forklift.
2. The special box for transporting carbon slag in an electrolysis workshop according to claim 1, characterized in that: The forklift openings on the base and the box body are arranged up and down and are located at the rear end side of their corresponding positions.
3. The special box for transporting carbon slag in an electrolysis workshop according to claim 1, characterized in that: A forklift sleeve is fixedly installed at the forklift opening position on the box body. The forklift sleeve extends inwardly into the carbon slag accommodating chamber and its front and rear ends are respectively fixed to the front and rear side walls of the box body.
4. The special box for transporting carbon slag in an electrolysis workshop according to claim 3, characterized in that: The forklift opening on the box body is located at the top of the box body.
5. The special box for transporting carbon slag in an electrolysis workshop according to claim 1, characterized in that: The base is provided with material blocking plates on the left and right sides of the slag discharge port, and the material blocking plates are gap-matched with the left and right side walls of the box body.
6. The special box for transporting carbon slag in an electrolysis workshop according to claim 5, characterized in that: Positioning holes are provided on the left and right sides of the box body, and fixing holes are provided on the baffle plate corresponding to the positioning holes. An insert shaft is detachably installed between the fixing hole and the positioning hole.
7. The special box for transporting carbon slag in an electrolysis workshop according to claim 6, characterized in that: Reinforcement ribs are provided on the left and right sides of the front side walls of the box body, and the positioning holes are opened on the reinforcement ribs and pass through the reinforcement ribs on the left and right sides.
8. The special box for transporting carbon slag in an electrolysis workshop according to claim 1, characterized in that: A roller is installed on the base at the bottom corner of the slag discharge port. During the slag loading process, the roller does not protrude from the lower bottom surface of the base. During the slag discharge process, the roller is always in contact with the ground.
9. The special box for transporting carbon slag in an electrolysis workshop according to claim 1, characterized in that: A rotating shaft is fixed on the base, and the box body is rotatably mounted on the rotating shaft. A reinforcing plate is fixedly mounted on the rear side wall of the box body in the up and down directions. An auxiliary hook is provided at the bottom of the reinforcing plate, and the auxiliary hook is rotatably hooked on the rotating shaft.