Full-automatic slitting and slitting machine

Abstract

The utility model provides a full-automatic slitting machine which comprises a machine frame, an unwinding roller, a slitting assembly, a tension adjusting assembly and a winding roller are sequentially installed on the machine frame in the feeding direction, the slitting assembly comprises a slitting knife roller and an anvil roller, the slitting knife roller and the anvil roller are rotatably installed on the machine frame, the slitting knife roller and the anvil roller are arranged in parallel up and down, and the slitting knife roller and the anvil roller are arranged in parallel up and down. A plurality of cutting circular knives are arranged on the surface of the slitting knife roller, the tension adjusting assembly is provided with a tension detection roller and a tension adjusting roller, and the tension detection roller is rotationally installed on the rack; a plurality of functional modules such as unwinding, slitting, tension adjusting and winding are structurally integrated, the full-automatic process from coiled material feeding to finished product slitting is achieved, and therefore production efficiency is improved, the position of the cutting circular knife on the slitting knife roller can be flexibly adjusted through a fixing bolt and a sliding channel, and the production efficiency is improved. The equipment can meet the slitting requirements of coiled materials with different widths, the whole knife roll does not need to be replaced, and the production cost and the maintenance difficulty are reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of slitting equipment, in particular to a full-automatic slitting and stripping machine. Background Art

[0002] Fully automatic slitting and slitting machines can precisely slit and strip a variety of roll materials (such as paper, film, and aluminum foil), and are widely used in industries such as papermaking, printing, packaging, and tobacco. In cigarette packaging roll production, fully automatic slitting and slitting machines are primarily used to process wrapping paper and aluminum foil. The inner and outer wrapping papers of cigarettes must be processed by slitting and slitting machines into sheets of specific widths and lengths to meet the needs of packaging machinery. These sheets must exhibit high flatness and precision to ensure the packaging's aesthetics and seal. Some cigarette packaging uses aluminum foil as an inner lining or decorative layer, and this too must be processed by slitting and slitting machines into the appropriate size and shape. Special care must be taken to avoid scratches and creases during slitting and slitting to ensure good barrier properties and aesthetics.

[0003] Based on the above situation, in the prior art, the patent with publication number CN210233164U discloses an automatic paper roll slitting machine, including a base, a lifting motor and an axle seat three, a lifting motor is provided on the right side of the upper end of the base, a rotating shaft one is provided at the left end of the lifting motor, a bevel gear one is provided at the left end of the rotating shaft one, the bevel gear one engages with the bevel gear two, a screw rod is provided on the lower end of the screw rod, an axle seat one is installed, a lifting plate is provided on the screw rod, a motor chamber is provided on the left side of the lifting plate, a cutting motor is provided in the motor chamber, a rotating shaft two is provided at the left end of the cutting motor, a number of cutting blades are provided on the rotating shaft two, a shaft seat two is installed at the left end of the rotating shaft two, and the left end of the shaft seat two is fixedly connected to the lifting plate. When the above-mentioned cutting machine is in use, the two pressure plates are pushed to clamp the paper roll body, and the locking bolt one is rotated to lock it, so as to fix the paper roll body and prevent it from sliding left and right during the cutting process, so that the specifications of the cut paper roll are uniform.

[0004] However, the above-mentioned synthetic device still has room for improvement in light of actual conditions. The cutting blade of the above-mentioned cutting machine is fixed on the rotating shaft 2. If the cutting width needs to be adjusted, it is usually necessary to replace the entire rotating shaft 2 and the cutting blade assembly thereon. At the same time, since the cutting blade is fixedly mounted on the rotating shaft 2 and the distance between the blades is set at equal intervals, the width of the paper roll cut each time is fixed, and the cutting width cannot be adjusted according to actual needs. This is not flexible enough in a production environment that requires a variety of paper roll products with different widths. Utility Model Content

[0005] In view of the technical defects existing in the background technology, the present invention proposes a fully automatic slitting and stripping machine. In order to further solve the above technical problems and meet actual needs, the specific technical solutions are as follows:

[0006] The cam is provided with a first guide roller which is rotatably mounted on the right side of the unwinding roller, and the cam is provided with a second guide roller which is rotatably mounted on the right side of the unwinding roller.

[0007] Furthermore, a first gear is fixedly sleeved on one end of the rotating shaft of the slitting knife roller, and a second gear is fixedly sleeved on the same side end of the rotating shaft of the anvil roller. A driving motor is provided on one side of the first gear of the rotating shaft of the slitting knife roller, and the power output shaft of the driving motor is connected to the rotating shaft of the slitting knife roller, and the first gear is engaged and rotated with the second gear.

[0008] Furthermore, an installation channel is set through the axis of the cutting circular knife, and a sliding channel with rotational symmetrical distribution is provided at the edge of the installation channel. The end faces of both sides of the cutting circular knife are surrounded by a fixing ring with the same shape as the installation channel, and the fixing ring is provided with a fixing through hole passing through the radial direction of the cutting circular knife at the position of the sliding channel.

[0009] Furthermore, the slitting knife roller is provided with a rotating shaft and a fixed shaft fixedly sleeved on the outside of the rotating shaft, and sliding bars are arranged parallel to the upper and lower surfaces of the surface of the fixed shaft, and the sliding bars are arranged along the length direction of the fixed shaft. The sliding bars are provided with a plurality of fixed channels passing through along the width direction, and the fixed channels are arranged equidistantly along the length direction of the sliding bar.

[0010] Furthermore, the circular cutting knife is movably connected to the outside of the fixed shaft and the sliding bar through the installation channel, the sliding bar is placed in the sliding channel, and the fixed through hole and the fixed channel are coaxially penetrated by a fixing bolt, and the circular cutting knife is fixed to the fixed shaft by the fixing bolt.

[0011] Furthermore, a mounting frame and a lifting electric cylinder are provided below the tension adjustment roller, a mounting shaft is provided inside the tension adjustment roller, the tension adjustment roller rotates around the mounting shaft, the tension adjustment roller is fixedly mounted on the mounting frame through the mounting shaft, the cylinder end of the lifting electric cylinder is connected to the inner bottom surface of the frame, and the telescopic rod end of the lifting electric cylinder is connected to the mounting frame.

[0012] Furthermore, first fixed slots are symmetrically arranged on the surfaces of both ends of the mounting shaft of the tension adjustment roller, and second fixed slots are vertically opposite to the first fixed slots at the top and bottom of the lifting channel. A spring is provided between the first fixed slot and the second fixed slot, and both ends of the spring are respectively abutted against the first fixed slot and the second fixed slot.

[0013] The beneficial effects of the utility model are:

[0014] The utility model structurally integrates multiple functional modules such as unwinding, slitting, tension adjustment, and rewinding, realizing a fully automated process from coil loading to finished product slitting, thereby improving production efficiency and reducing manual labor intensity. The cooperation between the circular cutting knife and the anvil roller on the slitting roller, as well as the guidance of the auxiliary guide roller, ensures the stability and accuracy of the coil during the slitting process. The position of the circular cutting knife on the slitting roller can be flexibly adjusted by fixing bolts and sliding channels. This design enables the equipment to adapt to the slitting needs of coils of different widths without replacing the entire knife roller, reducing production costs and maintenance difficulties. The tension adjustment component monitors and adjusts the tension of the coil during the slitting process in real time through the cooperation of the tension detection roller and the tension adjustment roller, ensuring that the coil remains stable during transmission and avoiding cutting deviations or coil damage caused by uneven tension. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a cross-sectional view of the internal structure of the utility model.

[0016] Figure 2 It is a schematic diagram of the three-dimensional structure of the utility model.

[0017] Figure 3 This is a schematic diagram of the connection structure between the tension detection roller and the frame of the utility model.

[0018] Figure 4 It is a structural schematic diagram of the circular cutting knife of the present utility model.

[0019] Figure 5 This is a structural diagram of the slitting knife roller of the present utility model.

[0020] Figure markings: frame 1, lifting channel 11, unwinding roller 2, first guide roller 3, slitting assembly 4, slitting knife roller 41, installation channel 410, rotating shaft 411, fixed shaft 412, sliding bar 413, fixed channel 414, sliding channel 415, cutting circular knife 416, fixing ring 417, fixing bolt 418, fixing through hole 419, first gear 42, drive motor 43, anvil roller 44, second gear 45, auxiliary guide roller 46, tension adjustment assembly 5, second fixed slot 50, second guide roller 51, tension detection roller 52, tension adjustment roller 53, third guide roller 54, mounting frame 55, lifting electric cylinder 56, spring 57, first fixed slot 58, installation shaft 59, winding roller 6, first power motor 7, second power motor 8. DETAILED DESCRIPTION

[0021] The following describes the implementation of the present invention in conjunction with the accompanying drawings and relevant embodiments. The implementation of the present invention is not limited to the following embodiments, and the present invention involves relevant necessary components in this technical field, which should be regarded as common knowledge in this technical field and can be known and mastered by technical personnel in this technical field.

[0022] like Figures 1 to 5 As shown, the utility model provides a technical solution, a fully automatic slitting and stripping machine, a fully automatic slitting and stripping machine, including a frame 1, the frame 1 is sequentially installed with a reeling roller 2, a slitting component 4, a tension adjustment component 5, and a reeling roller 6 along the feeding direction, the frame 1 is rotatably installed with a first guide roller 3 at the right side of the reeling roller 2, the slitting component 4 includes a slitting roller 41 and an anvil roller 44, the slitting roller 41 and the anvil roller 44 are rotatably installed on the frame 1, the slitting roller 41 and the anvil roller 44 are arranged in parallel up and down, and auxiliary guide rollers 46 are arranged in parallel on the left and right sides of the slitting roller 41, the auxiliary guide rollers The two ends of the roller 46 are rotatably mounted on the frame 1. The surface of the slitting roller 41 is provided with a plurality of cutting circular knives 416. The tension adjustment assembly 5 is provided with a tension detection roller 52 and a tension adjustment roller 53. The tension detection roller 52 is rotatably mounted on the frame 1. The frame 1 is provided with a lifting channel 11 at the corresponding positions at both ends of the tension adjustment roller 53. The rotating shafts at both ends of the tension adjustment roller 53 are placed in the lifting channel 11. The left side of the tension detection roller 52 is provided with a second guide roller 51 rotatably mounted on the frame 1, and the right side of the tension adjustment roller 53 is provided with a third guide roller 54 mounted on the frame 1.

[0023] The utility model realizes the full automation from coil unwinding to slitting, tension adjustment and then winding through the coordinated work of various components, thereby improving production efficiency. The frame 1 serves as the supporting structure of the entire equipment, and the roller shaft at one end of the unwinding roller 2 and the roller shaft at one end of the winding roller 6 are respectively rotatably mounted on the frame 1, and the roller shaft of the unwinding roller 2 is connected to the power output shaft of the first power motor 7 installed on the frame 1, and the roller shaft of the winding roller 6 is connected to the power output shaft of the second power motor 8 installed on the frame 1. The first power motor 7 drives the unwinding roller 2 to unwind, and the second power motor 8 drives the winding roller 6 to wind. The slitting knife roller 41 and the anvil roller 44 are arranged in parallel above and below, combined with the meshing rotation of the first gear 42 and the second gear 45, and the drive of the drive motor 43, to achieve the precise synchronous operation of the cutting circular knife 416. 41, 42 and 43. The cutting blade 416 is fixed to the slitting blade roller 41 through the installation channel 410, the sliding channel 415 and the fixing ring 417, the fixing through-hole 419 and the fixing bolt 418, so as to accurately adjust the spacing and fix it on the slitting blade roller 41, thereby achieving high-precision cutting. The tension detection roller 52 in the tension adjustment assembly 5 monitors the material tension, and the tension adjustment roller 53 realizes automatic adjustment of the tension through the lifting channel 11 and the lifting electric cylinder 56. The setting of the first fixed card slot 58, the second fixed card slot 50 and the spring 57 further enhances the stability of the tension adjustment roller 53 during the lifting process, thereby ensuring the quality of slitting and stripping.

[0024] As a preferred embodiment of the present invention, Figure 2 As shown, one end of the rotating shaft of the slitting knife roller 41 is fixedly sleeved with a first gear 42, and the rotating shaft of the anvil roller 44 is provided with a second gear 45 fixedly sleeved on the same side end of the first gear 42. The rotating shaft of the slitting knife roller 41 is provided with a drive motor 43 on one side of the first gear 42, and the power output shaft of the drive motor 43 is connected to the rotating shaft of the slitting knife roller 41, and the first gear 42 is engaged and rotated with the second gear 45.

[0025] The power output shaft of the drive motor 43 is directly connected to the rotating shaft of the slitting knife roller 41, and the rotating shaft of the slitting knife roller 41 is the rotating shaft 411. When the drive motor 43 is started, the rotational power generated by the drive motor 43 is directly transmitted to the slitting knife roller 41, causing it to start rotating. A first gear 42 is fixedly sleeved on the rotating shaft 411 of the slitting knife roller 41, and a second gear 45 meshing with the first gear 42 is fixedly sleeved on the rotating shaft of the anvil roller 44. When the slitting knife roller 41 rotates, the anvil roller 44 is driven to rotate synchronously through the meshing action of the first gear 42 and the second gear 45. As the slitting knife roller 41 and the anvil roller 44 rotate synchronously, the cutting circular knife 416 installed on the surface of the slitting knife roller 41 will rotate accordingly and form a shearing action with the surface of the anvil roller 44. When the packaging roll passes between the two rollers, it will be cut by the cutting circular knife 416 according to the set spacing.

[0026] As a preferred embodiment of the present invention, Figures 1 to 5 As shown, the axis of the cutting circular knife 416 passes through the installation channel 410, and the edge position of the installation channel 410 is provided with a rotationally symmetrically distributed sliding channel 415, and the end faces on both sides of the cutting circular knife 416 are surrounded by a fixing ring 417 with the same shape as the installation channel 410, and the fixing ring 417 is provided with a transversely penetrating fixing hole 419 at the position of the sliding channel 415; the axis of the cutting circular knife 416 passes through the installation channel 410, and the edge position of the installation channel 410 is provided with a rotationally symmetrically distributed sliding channel 415, and the end faces on both sides of the cutting circular knife 416 are surrounded by a fixing ring 417 with the same shape as the installation channel 410, and the fixing ring 417 is provided with a transversely penetrating fixing hole 419 at the position of the sliding channel 415.

[0027] The slitting knife roller 41 is provided with a rotating shaft 411 and a fixed shaft 412 fixedly sleeved on the outside of the rotating shaft 411, and a sliding bar 413 is arranged parallel to the upper and lower surfaces of the surface of the fixed shaft 412, and the sliding bar 413 is arranged along the length direction of the fixed shaft 412, and the sliding bar 413 is provided with a plurality of fixed channels 414 passing through along the width direction, and the fixed channels 414 are arranged equidistantly along the length direction of the sliding bar 413, and the cutting circular knife 416 is movably sleeved on the outside of the fixed shaft 412 and the sliding bar 413 through the installation channel 410, and the sliding bar 413 is placed in the sliding channel 415, and the fixing through hole 419 and the fixed channel 414 are coaxially penetrated by a fixing bolt 418, and the cutting circular knife 416 is fixed to the fixed shaft 412 by the fixing bolt 418.

[0028] The cutting circular knife 416 is movably connected to the fixed shaft 412 and the outside of the sliding bar 413 of the slitting knife roller 41 through the installation channel 410 through its axis. The fixing ring 417 is enclosed on both sides of the installation channel 410, forming a tight fit with the cutting circular knife 416. The fixing through hole 419 on the fixing ring 417 is coaxially connected with the fixed channel 414 on the sliding bar 413 through the fixing bolt 418, so that the cutting circular knife 416 is firmly fixed on the fixed shaft 412. When the spacing between the cutting circular knives 416 needs to be adjusted, first loosen the fixing bolt 418 so that the cutting circular knife 416 can slide freely in the sliding channel 415 of the sliding bar 413. After pushing the cutting circular knife 416 to the desired position, re-tighten the fixing bolt 418 to adjust the spacing.

[0029] The rotating shaft 411 of the slitting knife roller 41 is rotatably mounted on the frame 1, and one end of the rotating shaft 411 of the slitting knife roller 41 is fixedly sleeved with a first gear 42, and the first gear 42 is engaged and rotated with the second gear 45 on the rotating shaft of the anvil roller 44. The power output shaft of the drive motor 43 is connected to the rotating shaft 411 of the slitting knife roller 41 to drive it to rotate. As the slitting knife roller 41 rotates, the cutting circular knife 416 forms a shearing effect with the anvil roller 44 to slit the passing packaging roll. The synchronous rotation of the slitting knife roller 41 and the anvil roller 44 is achieved through gear transmission, thereby ensuring the accuracy and stability of slitting.

[0030] Sliding bar 413 is arranged along the length of fixed shaft 412, providing stable support and guidance for circular cutting blade 416. The circular cutting blade 416 slides within sliding channel 415 of sliding bar 413 to adjust the spacing. Fixed channel 414 on sliding bar 413 mates with fixed through-hole 419 on fixed ring 417, and fixing bolt 418 secures circular cutting blade 416 to fixed shaft 412.

[0031] The method for adjusting the spacing of the circular cutting blades 416 involves first loosening the fixing bolts 418 to disengage them from the fixing holes 419 of the fixing ring 417 of the circular cutting blade 416 and the fixing channels 414 of the sliding bar 413. The circular cutting blade 416 is then pushed, and the sliding channels 415 thereon are used to slide along the sliding bar 413 until the circular cutting blades 416 are adjusted to the desired spacing. After the adjustment is completed, the fixing holes 419 of the fixing ring 417 are realigned with the fixing channels 414 of the sliding bar 413, and the fixing bolts 418 are sequentially passed through these holes and tightened to fix the position of the circular cutting blades 416 on the fixed shaft 412, thereby completing the spacing adjustment.

[0032] As a preferred embodiment of the present invention, Figures 1 to 3As shown, a mounting frame 55 and a lifting electric cylinder 56 are provided below the tension adjusting roller 53, a mounting shaft 59 is provided inside the tension adjusting roller 53, the tension adjusting roller 53 rotates around the mounting shaft 59, the tension adjusting roller 53 is fixedly mounted on the mounting frame 55 through the mounting shaft 59, the cylinder end of the lifting electric cylinder 56 is connected to the inner bottom surface of the frame 1, and the telescopic rod end of the lifting electric cylinder 56 is connected to the mounting frame 55, and the surfaces of both ends of the mounting shaft 59 of the tension adjusting roller 53 are symmetrically provided with first fixed slots 58 on the upper and lower sides, and the top and bottom of the lifting channel 11 are provided with second fixed slots 50 vertically opposite to the first fixed slots 58, and a spring 57 is provided between the first fixed slot 58 and the second fixed slot 50, and the two ends of the spring 57 are respectively abutted against the first fixed slot 58 and the second fixed slot 50.

[0033] The tension adjustment roller 53 is fixedly mounted on the mounting frame 55 through the mounting shaft 59. The tension adjustment roller 53 can rotate freely on the mounting shaft 59. The ends of the mounting shaft 59 are placed in the lifting channel 11. When the tension of the material needs to be adjusted, the telescopic rod of the lifting electric cylinder 56 is extended or shortened, thereby driving the mounting frame 55 and the tension adjustment roller 53 to rise or fall, thereby changing the tension of the material when passing through. The tension detection roller 52 can ensure that the material maintains a constant tension during the slitting process by monitoring the tension value in real time. The cooperation of the first fixed slot 58, the second fixed slot 50 and the spring 57 allows the tension adjustment roller 53 to automatically adapt to different positions during the vertical adjustment process, reducing tension fluctuations caused by position deviation. The setting of the spring 57 not only enhances the stability of the structure, but also can buffer the impact and vibration generated by the tension adjustment roller 53 during the adjustment process to a certain extent, protecting the equipment and materials from damage.

[0034] The above is only a preferred embodiment of the present invention. It should be pointed out that ordinary technicians in this technical field can make several improvements and modifications without departing from the principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.

Claims

1. A fully automatic slitting and stripping machine, comprising a frame (1), characterized in that: The frame (1) is sequentially installed with an unwinding roller (2), a slitting assembly (4), a tension adjustment assembly (5), and a winding roller (6) along the feeding direction. The frame (1) is rotatably installed with a first guide roller (3) at the right side of the unwinding roller (2). The slitting assembly (4) includes a slitting roller (41) and an anvil roller (44). The slitting roller (41) and the anvil roller (44) are rotatably installed on the frame (1). The slitting roller (41) and the anvil roller (44) are arranged parallel to each other up and down. Auxiliary guide rollers (46) are arranged parallel to each other on the left and right sides of the slitting roller (41). Both ends of the auxiliary guide roller (46) are rotatably installed on the frame (1). The surface of the slitting roller (41) is provided with a plurality of cutting circular knives (416), the tension adjustment assembly (5) is provided with a tension detection roller (52) and a tension adjustment roller (53), the tension detection roller (52) is rotatably mounted on the frame (1), the frame (1) is provided with lifting channels (11) at corresponding positions at both ends of the tension adjustment roller (53), the rotating shafts at both ends of the tension adjustment roller (53) are placed in the lifting channels (11), the left side of the tension detection roller (52) is provided with a second guide roller (51) rotatably mounted on the frame (1), and the right side of the tension adjustment roller (53) is provided with a third guide roller (54) mounted on the frame (1).

2. A fully automatic slitting machine according to claim 1, characterized in that: One end of the rotating shaft of the slitting knife roller (41) is fixedly sleeved with a first gear (42), and the rotating shaft of the anvil roller (44) is provided with a second gear (45) fixedly sleeved on the same side end as the first gear (42). The rotating shaft of the slitting knife roller (41) is provided with a driving motor (43) on one side of the first gear (42), and the power output shaft of the driving motor (43) is connected to the rotating shaft of the slitting knife roller (41), and the first gear (42) and the second gear (45) are engaged and rotated.

3. The fully automatic slitting machine according to claim 1, characterized in that: The axis of the circular cutting knife (416) passes through a mounting channel (410), and the edge of the mounting channel (410) is provided with a rotationally symmetrically distributed sliding channel (415). The end surfaces on both sides of the circular cutting knife (416) are surrounded by a fixing ring (417) with the same shape as the mounting channel (410), and the fixing ring (417) is provided with a transversely penetrating fixing hole (419) at the position of the sliding channel (415).

4. The fully automatic slitting machine according to claim 3, characterized in that: The slitting knife roller (41) is provided with a rotating shaft (411) and a fixed shaft (412) fixedly sleeved on the outside of the rotating shaft (411); a sliding bar (413) is provided on the surface of the fixed shaft (412) in parallel with the upper and lower sides; the sliding bar (413) is provided along the length direction of the fixed shaft (412); the sliding bar (413) is provided with a plurality of fixed channels (414) penetrating along the width direction; the fixed channels (414) are arranged at equal intervals along the length direction of the sliding bar (413).

5. The fully automatic slitting machine according to claim 4, characterized in that: The circular cutting knife (416) is movably sleeved on the outside of the fixed shaft (412) and the sliding bar (413) through the installation channel (410); the sliding bar (413) is placed in the sliding channel (415); the fixing through hole (419) and the fixing channel (414) are coaxially penetrated by a fixing bolt (418); the circular cutting knife (416) is fixed to the fixed shaft (412) by the fixing bolt (418).

6. The fully automatic slitting machine according to claim 1, characterized in that: A mounting frame (55) and a lifting electric cylinder (56) are provided below the tension adjustment roller (53). A mounting shaft (59) is provided inside the tension adjustment roller (53). The tension adjustment roller (53) rotates around the mounting shaft (59). The tension adjustment roller (53) is fixedly mounted on the mounting frame (55) via the mounting shaft (59). The cylinder end of the lifting electric cylinder (56) is connected to the inner bottom surface of the frame (1), and the telescopic rod end of the lifting electric cylinder (56) is connected to the mounting frame (55).

7. The fully automatic slitting machine according to claim 1, characterized in that: First fixed slots (58) are symmetrically arranged on the upper and lower surfaces of both ends of the mounting shaft (59) of the tension adjustment roller (53), and second fixed slots (50) vertically opposite to the first fixed slots (58) are arranged on the top and bottom of the lifting channel (11). A spring (57) is arranged between the first fixed slot (58) and the second fixed slot (50), and both ends of the spring (57) are respectively abutted against the first fixed slot (58) and the second fixed slot (50).

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