Efficient tinned copper wire production device

Abstract

The utility model relates to the technical field of tinned copper wire production and processing, and discloses an efficient tinned copper wire production device which comprises a base, a cleaning mechanism is fixedly connected to the left side of the top of the base, a second guide mechanism is arranged on the left side of the top of the base, and a first guide mechanism is arranged on the right side of the top of the base. Two fixing frames are fixedly connected to the middle side of the top of the base, a connector is fixedly connected between the two fixing frames, a spraying pipe is fixedly connected to the top end of the connector, a pickling solution storage box is fixedly connected to one end of the spraying pipe, and a circulating assembly is arranged on one side of the pickling solution storage box. And the circulating assembly is used for recycling the pickling solution, and a limiting block is fixedly connected to the right side of the top of the base. According to the winding device, through cooperation of the winding roller, the baffle, the second L-shaped plate, the spring and other structures, rapid disassembly and assembly of the winding roller are achieved, and the convenience and efficiency of replacement of the winding roller are greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of tinned copper wire production and processing, in particular to a high-efficiency tinned copper wire production device. Background Art

[0002] Tinned copper wire, a special conductive material coated with a tin layer, is widely used in the electronics, electrical, and communications sectors. Its core advantage lies in significantly improving the copper wire's oxidation resistance, enhancing weldability, protecting it from corrosion, and extending its service life. The tin coating not only increases the copper wire's mechanical strength, making it more durable during bending and stretching, but also improves its electrical conductivity, ensuring stable operation in electronic devices. Furthermore, its smooth appearance makes it easier to identify and manage, making it an indispensable foundational material for modern electronic products.

[0003] In the prior art, in a high-efficiency tinned copper wire production device, in order to ensure the stability and safety of the equipment, installation and disassembly are carried out after the winding is completed. Usually, a large number of bolts are used to firmly connect the winding mechanism to the main frame or other components. While this method ensures stability and safety, the large number of bolts makes the installation and disassembly process more cumbersome, requires the use of specific tools, and is time-consuming.

[0004] In view of the above problems, an efficient tinned copper wire production device is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a high-efficiency tinned copper wire production device, which aims to improve the existing technology. In order to ensure the stability and safety of the equipment, in the high-efficiency tinned copper wire production device, installation and disassembly are usually carried out after the winding is completed. A large number of bolts are used to firmly connect the winding mechanism with the main frame or other components. While this method ensures stability and safety, due to the large number of bolts, the installation and disassembly process is cumbersome, requires the use of specific tools, and is time-consuming.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: an efficient tinned copper wire production device, comprising a base, a cleaning mechanism fixedly connected to the left side of the top of the base, a guide mechanism 2 is provided on the left side of the top of the base, a guide mechanism 1 is provided on the right side of the top of the base, two fixing frames are fixedly connected to the middle side of the top of the base, a joint is fixedly connected between the two fixing frames, a nozzle is fixedly connected to the top of the joint, one end of the nozzle is fixedly connected to a pickling liquid storage tank, a circulation component is provided on one side of the pickling liquid storage tank, the circulation component is used for recycling the pickling liquid, a limiting block is fixedly connected to the right side of the top of the base, a connecting plate is fixedly connected to one side of the limiting block, and a connecting plate is provided on one side of the connecting plate A guide assembly is provided, and the guide assembly is used to guide the tinned copper wire. Two fixed plates are fixedly connected to the right side of the base, and the winding roller is rotatably connected inside the fixed plate. A slide groove is provided inside the fixed plate, and a baffle is slidably connected inside the slide groove. The bottom end of the baffle is fixedly connected to an L-shaped plate 2, one end of the L-shaped plate 2 is fixedly connected to a connecting rod, and the bottom of the L-shaped plate 2 is slidably connected to a telescopic rod, and a spring is sleeved on the outer side of the upper part of the telescopic rod. One end of the winding roller is fixedly connected to gear 1, one side of the fixed plate is fixedly connected to the L-shaped plate 1, and one side of the L-shaped plate 1 is fixedly connected to motor 2, and the output end of the motor 2 is fixedly connected to gear 2, and the gear 2 is meshed with the gear 1.

[0007] As a further description of the above technical solution:

[0008] The guide assembly includes a motor 1, one side of the motor 1 is fixedly connected to one side of the connecting plate, the output end of the motor 1 is fixedly connected to a turntable, one side of the turntable is fixedly connected to a rotating shaft, a hollow shell is slidably connected to the outer side of the rotating shaft, one side of the hollow shell is fixedly connected to a moving rod, and one end of the moving rod is fixedly connected to a guide ring.

[0009] As a further description of the above technical solution:

[0010] The circulation assembly includes a circulation pipe, one end of which is fixedly connected to one side of the pickling liquid storage tank, and one end of which is fixedly connected to a collection box, and a filter is slidably connected inside the collection box.

[0011] As a further description of the above technical solution:

[0012] One side of the pickling liquid storage tank is fixedly connected to the front side of the base.

[0013] As a further description of the above technical solution:

[0014] The outer side of the moving rod is slidably connected to the inside of the limiting block.

[0015] As a further description of the above technical solution:

[0016] The bottom of the collection box is fixedly connected to the top of the base.

[0017] As a further description of the above technical solution:

[0018] The outer sides of the second L-shaped plate are slidably connected to the interior of the sliding groove, and the outer side of the connecting rod is slidably connected to the interior of the fixing plate.

[0019] As a further description of the above technical solution:

[0020] Brush bristles are arranged inside the cleaning mechanism, and a plurality of nozzles are fixedly connected to the inner side of the joint.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, by pulling the winding roller to move first to the right and then downward, the baffle and the L-shaped plate will be driven to move first to the right and then downward. At this time, the spring is compressed and the telescopic rod contracts until the baffle slides into the slide groove. At this time, you only need to pull the winding roller to the right to complete the disassembly of the winding roller. When it needs to be installed, the reverse operation can be performed, which realizes the rapid disassembly and installation of the winding roller and greatly improves the convenience and efficiency of replacing the winding roller.

[0023] 2. In the utility model, by driving motor 1, the turntable is driven to rotate, and then the rotating shaft is driven to slide inside the hollow shell, so that the hollow shell, the moving rod and the guide ring move back and forth under the limit of the limit block, and then the copper wire is driven to move, so that the copper wire is evenly wound onto the winding roller, realizing the automation level and efficiency of copper wire processing, reducing the labor intensity of manual operation, and at the same time ensuring the uniformity of copper wire winding, thereby improving product quality.

[0024] 3. In the present invention, the pickling liquid will fall into the collection box after being filtered through the filter. At this time, the water pump on the outside of the circulation pipe is driven to transport the pickling liquid to the pickling liquid storage box 10 for reuse, thereby realizing the recycling of the pickling liquid, improving the utilization rate of resources, and reducing waste in the cleaning process, reflecting the dual benefits of environmental protection and economy. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a three-dimensional diagram of a high-efficiency tinned copper wire production device proposed by the utility model;

[0026] Figure 2 This is a schematic structural diagram of a gear 1 of a high-efficiency tinned copper wire production device proposed in the present invention;

[0027] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0028] Figure 4 This is a schematic structural diagram of a spring for a high-efficiency tinned copper wire production device proposed by the utility model.

[0029] Legend:

[0030] 1. Base; 2. Cleaning mechanism; 3. Guide mechanism 1; 4. Guide mechanism 2; 5. Fixed frame; 6. Gear 2; 7. Connector; 8. Nozzle; 9. Circulation pipe; 10. Pickling liquid storage tank; 11. Collection tank; 12. Filter; 13. Connecting plate; 14. Motor 1; 15. Limit block; 16. Turntable; 17. Hollow shell; 18. Rotating shaft; 19. Moving rod; 20. Guide ring; 21. Fixed plate; 22. L-shaped plate 1; 23. Motor 2; 24. Gear 1; 25. Winding roller; 26. Baffle; 27. L-shaped plate 2; 28. Connecting rod; 29. ​​Spring; 30. Telescopic rod; 31. Slide. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] Reference Figure 1 - Figure 4, the utility model provides an embodiment: an efficient tinned copper wire production device, including a base 1, a cleaning mechanism 2 is fixedly connected to the left side of the top of the base 1, a guide mechanism 2 is provided on the left side of the top of the base 1, a guide mechanism 3 is provided on the right side of the top of the base 1, two fixing frames 5 are fixedly connected to the middle side of the top of the base 1, a joint 7 is fixedly connected between the two fixing frames 5, a nozzle 8 is fixedly connected to the top of the joint 7, one end of the nozzle 8 is fixedly connected to a pickling liquid storage tank 10, a circulation component is provided on one side of the pickling liquid storage tank 10, and the circulation component is used to recycle the pickling liquid, a limiting block 15 is fixedly connected to the right side of the top of the base 1, a connecting plate 13 is fixedly connected to one side of the limiting block 15, a guide component is provided on one side of the connecting plate 13, and the guide component is used to For guiding the tinned copper wire, two fixed plates 21 are fixedly connected to the right side of the base 1, and a winding roller 25 is rotatably connected inside the fixed plate 21. A slide groove 31 is opened inside the fixed plate 21, and a baffle 26 is slidably connected inside the slide groove 31. The bottom end of the baffle 26 is fixedly connected to an L-shaped plate 27, one end of the L-shaped plate 27 is fixedly connected to a connecting rod 28, and the bottom of the L-shaped plate 27 is slidably connected to a telescopic rod 30. A spring 29 is provided on the outer side of the upper part of the telescopic rod 30, and one end of the winding roller 25 is fixedly connected to a gear 1 24, one side of one fixed plate 21 is fixedly connected to an L-shaped plate 1 22, and one side of the L-shaped plate 1 22 is fixedly connected to a motor 23, and the output end of the motor 23 is fixedly connected to a gear 2 6, and the gear 2 6 is meshed with the gear 1 24.

[0033] Specifically, during operation, the drive motor 23 is first started to drive the gear 26 to rotate. The rotation of the gear 26 further drives the gear 1 24 and the winding roller 25 to rotate synchronously, so that the copper wire can be wound on the winding roller 25 in an orderly manner. While winding the copper wire, the copper wire will pass through the circumferentially clustered brush area in the cleaning mechanism 2. These bristles apply a pressure to the copper wire, so that the copper wire is strongly brushed during the winding process, effectively removing dust and impurities on the surface of the copper wire. Subsequently, the copper wire enters the joint 7 under the guidance of the guide mechanism 24. Here, the nozzles are arranged in a circumferential manner to spray the copper wire passing through so that it is fully immersed in the pickling solution. After the pickling solution is sprayed, the pickling solution is recycled and reused through the circulation component. Then, the copper wire continues to pass through the joint 7. At this time, the action of the guide component ensures that the copper wire is evenly wound on the winding roller 25, ensuring the stability and efficiency of the winding process. To replace or remove the winding roller 25, first move it rightward and then downward. This movement causes the baffle 26 and L-shaped plate 27 to move rightward and downward accordingly. During this process, the spring 29 is compressed, and the telescopic rod 30 automatically retracts, providing space for the baffle 26 to slide. Once the baffle 26 slides smoothly into the chute 31, the winding roller 25 can be easily pulled rightward, completing the removal process. This design simplifies the replacement process for the winding roller 25 and improves operational convenience.

[0034] Reference Figure 1 - Figure 3 The guide assembly includes a motor 14, one side of the motor 14 is fixedly connected to one side of the connecting plate 13, the output end of the motor 14 is fixedly connected to a turntable 16, one side of the turntable 16 is fixedly connected to a rotating shaft 18, the outer side of the rotating shaft 18 is slidably connected to a hollow shell 17, one side of the hollow shell 17 is fixedly connected to a moving rod 19, one end of the moving rod 19 is fixedly connected to a guide ring 20

[0035] Specifically, during the operation process, drive motor 14 starts and drives turntable 16 to rotate. As turntable 16 rotates, shaft 18 slides inside hollow shell 17. This movement causes hollow shell 17, movable rod 19 connected thereto, and guide ring 20 to move back and forth within the precise constraints of limit block 15. During this movement, the copper wire is subjected to the combined forces of hollow shell 17, movable rod 19, and guide ring 20, moving smoothly along the designated path. Ultimately, the copper wire is evenly wound onto take-up roller 25, ensuring the efficiency and uniformity of the winding process.

[0036] Reference Figure 1 - Figure 3The circulation component includes a circulation pipe 9, one end of which is fixedly connected to one side of the pickling liquid storage box 10, and one end of which is fixedly connected to the collection box 11, and a filter screen 12 is slidably connected inside the collection box 11.

[0037] Specifically, the copper wire passing through connector 7 is fully exposed to the pickling liquid during the spraying process, achieving the desired cleaning effect. After the spraying is complete, the copper wire with residual pickling liquid is filtered through filter 12, and most of the pickling liquid is recovered into collection tank 11. At this point, the pickling liquid in collection tank 11 is re-transferred to pickling liquid storage tank 10 by driving a water pump external to circulation pipe 9, thus achieving the recycling of the pickling liquid.

[0038] Reference Figure 1 - Figure 4 One side of the pickling liquid storage tank 10 is fixedly connected to the front side of the base 1, the outer side of the movable rod 19 is slidably connected to the inside of the limit block 15, the bottom of the collecting box 11 is fixedly connected to the top of the base 1, the outer side of the L-shaped plate 27 is slidably connected to the inside of the slide groove 31, the outer side of the connecting rod 28 is slidably connected to the inside of the fixed plate 21, bristles are provided inside the cleaning mechanism 2, and multiple nozzles are fixedly connected to the inside of the joint 7.

[0039] Specifically, the pickling liquid storage box 10 is located on the front side of the base 1 and is used to store the recycled pickling liquid. The moving rod 19 is slidably connected inside the limit block 15 to assist in driving the movement of the copper wire. The collecting box 11 is fixed on the top of the base 1, and its bottom is designed to receive and store the filtered pickling liquid. The L-shaped plate 27 is slidably connected inside the slide 31 to cooperate in completing the disassembly process of the winding roller 25. A sliding connection is formed between the connecting rod 28 and the fixed plate 21, which helps to maintain the stable operation of the cleaning mechanism 2. The bristle design inside the cleaning mechanism 2 plays a role in cleaning the surface of the copper wire and removing dust and impurities on the copper wire during processing. The nozzle fixedly connected to the inside of the joint 7 is used to spray the pickling liquid onto the copper wire to realize the cleaning process of the copper wire.

[0040] Working principle: When in use, the drive motor 23 is started to drive the gear 2 6 to rotate, and then the gear 1 24 and the winding roller 25 are driven to rotate, so that in the process of the copper wire being wound on the winding roller 25, the copper wire passes through the bristles arranged circumferentially in the cleaning mechanism 2. In the process of being wound on the winding roller 25, the copper wire can be strongly brushed by multiple bristles after being pressed against by the winding roller 25, so that the dust on the copper wire is cleaned. Under the guidance of the guide mechanism 2 4, the copper wire passes through the joint 7 under the spraying action of the nozzle arranged circumferentially in the joint 7, and is fully contaminated with the pickling liquid. After spraying, it enters the filter screen 12 and falls into the collection box 11 under its filtration. At this time, the water pump on the outside of the circulation pipe 9 is driven to transport it to the inside of the pickling liquid storage tank 10 and then After the spraying is completed, the motor 14 is driven under the guidance of the guide mechanism 13 to drive the turntable 16 to rotate, thereby driving the rotating shaft 18 to slide inside the hollow shell 17, so that the hollow shell 17, the moving rod 19 and the guide ring 20 move back and forth under the limit of the limit block 15, thereby driving the copper wire to move, thereby evenly winding the copper wire onto the winding roller 25. When it is necessary to remove the winding roller 25, the winding roller 25 is pulled to the right first and then to move downward. At this time, the baffle 26 and the L-shaped plate 2 27 are driven to move to the right first and then to move downward. At this time, the spring 29 is compressed and the telescopic rod 30 contracts until the baffle 26 slides into the slide groove 31. At this time, you only need to pull the winding roller 25 to the right to complete the removal of the winding roller 25.

[0041] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An efficient tinned copper wire production device, comprising a base (1), characterized in that: The left side of the top of the base (1) is fixedly connected to a cleaning mechanism (2), the left side of the top of the base (1) is provided with a second guide mechanism (4), the right side of the top of the base (1) is provided with a first guide mechanism (3), the middle side of the top of the base (1) is fixedly connected to two fixing frames (5), a joint (7) is fixedly connected between the two fixing frames (5), the top of the joint (7) is fixedly connected to a nozzle (8), one end of the nozzle (8) is fixedly connected to a pickling liquid storage tank (10), a circulation component is provided on one side of the pickling liquid storage tank (10), and the circulation component is used to recycle the pickling liquid, the right side of the top of the base (1) is fixedly connected to a limiting block (15), one side of the limiting block (15) is fixedly connected to a connecting plate (13), one side of the connecting plate (13) is provided with a guide component, and the guide component is used to guide the tinned copper wire, the right side of the base (1) is fixedly connected to Two fixed plates (21), the fixed plates (21) are internally connected to a winding roller (25) for rotation, the fixed plates (21) are internally provided with a slide groove (31), the slide groove (31) is internally provided with a baffle (26) for sliding connection, the bottom end of the baffle (26) is fixedly connected to an L-shaped plate 2 (27), one end of the L-shaped plate 2 (27) is fixedly connected to a connecting rod (28), the bottom of the L-shaped plate 2 (27) is slidably connected to a telescopic rod (30), the upper outer side of the telescopic rod (30) is sleeved with a spring (29), one end of the winding roller (25) is fixedly connected to a gear 1 (24), one side of one of the fixed plates (21) is fixedly connected to an L-shaped plate 1 (22), one side of the L-shaped plate 1 (22) is fixedly connected to a motor 2 (23), the output end of the motor 2 (23) is fixedly connected to a gear 2 (6), and the gear 2 (6) is meshed with the gear 1 (24).

2. The high-efficiency tinned copper wire production device according to claim 1, characterized in that: The guide assembly includes a motor (14), one side of the motor (14) is fixedly connected to one side of the connecting plate (13), the output end of the motor (14) is fixedly connected to a turntable (16), one side of the turntable (16) is fixedly connected to a rotating shaft (18), the outer side of the rotating shaft (18) is slidably connected to a hollow shell (17), one side of the hollow shell (17) is fixedly connected to a moving rod (19), and one end of the moving rod (19) is fixedly connected to a guide ring (20).

3. The high-efficiency tinned copper wire production device according to claim 1, characterized in that: The circulation assembly comprises a circulation pipe (9), one end of which is fixedly connected to one side of the pickling liquid storage tank (10), one end of which is fixedly connected to a collection box (11), and a filter screen (12) is slidably connected inside the collection box (11).

4. The high-efficiency tinned copper wire production device according to claim 1, characterized in that: One side of the pickling liquid storage box (10) is fixedly connected to the front side of the base (1).

5. The high-efficiency tinned copper wire production device according to claim 2, characterized in that: The outer side of the moving rod (19) is slidably connected to the inside of the limiting block (15).

6. The high-efficiency tinned copper wire production device according to claim 3, characterized in that: The bottom of the collection box (11) is fixedly connected to the top of the base (1).

7. The high-efficiency tinned copper wire production device according to claim 1, characterized in that: The outer side of the second L-shaped plate (27) is slidably connected to the inside of the sliding groove (31), and the outer side of the connecting rod (28) is slidably connected to the inside of the fixed plate (21).

8. The high-efficiency tinned copper wire production device according to claim 1, characterized in that: Brush bristles are provided inside the cleaning mechanism (2), and a plurality of nozzles are fixedly connected to the inner side of the joint (7).

Images