Production equipment for improving DTY (Draw Textured Yarn) strength

By introducing heating boxes and bellows systems into DTY production equipment, hot melt bonding and impurity filtration of DTY wires are achieved, which solves the problem of poor stability of DTY wires and improves the strength and quality of DTY wires.

CN223304613UActive Publication Date: 2025-09-05HANGZHOU RUYI IND & TRADE CO LTD
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Patent Information

Application Number
CN202421743860.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-09-05
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

During the existing DTY production process, multiple DTY wires have improved strength after passing and twisting and combining, but have poor stability, which is easy to disperse, affecting use.

Method used

By setting up a heating box and bellows system in the production equipment, using heating air to make multiple DTY wires hot melt and bond, combined with dustproof mesh to filter impurities, ensuring heating uniformity and efficiency, and using a shaping plate and a thermal column to improve the shaping effect.

Benefits of technology

It improves the overall strength and connection stability of the DTY wire, prevents dispersion, and improves the quality and service life of the DTY wire.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses production equipment for improving DTY (draw textured yarn) strength, which comprises a yarn passing heating box body, a plurality of air inlet through holes are formed in two sides of the yarn passing heating box body in a penetrating manner, and heat preservation covers are fixedly connected to two sides of the yarn passing heating box body and located at the positions of the air inlet through holes. The top end of the wire passing heating box body is fixedly connected with a first air box. The controller is used for controlling the first air box to suck outside air into the heating box, the air is heated and then enters the interior of the yarn passing heating box body through the flow dividing pipe, DTY yarns penetrating through the interior of the yarn passing heating box body are heated, the DTY yarns are hot-melted and bonded with one another, and therefore the connection integrity of the whole strand of DTY is improved, and the service life of the whole strand of DTY is prolonged. The strength of the DTY finished product is improved, and the DTY finished product is not prone to being scattered in the follow-up using process.
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Description

Technical Field

[0001] The utility model relates to the technical field of DTY production, in particular to production equipment for improving the strength of DTY. Background Art

[0002] In the textile industry, DTY generally refers to stretched textured yarn, also known as false-twist textured yarn or low-stretch yarn. This is a polyester filament obtained by stretching and false-twist-texturing POY. DTY is widely used in knitting or weaving various clothing fabrics. For example, fabrics made from polyester low-stretch yarn are characterized by their fluffy, soft, and elastic feel, and are widely used in textiles, clothing, and other industrial fields.

[0003] During the current DTY production process, multiple DTY strands are combined into one DTY yarn through twisting in order to improve its strength. However, although this method improves its structural strength, it has poor stability. After production, the twisted DTY yarn is prone to unraveling during long-term use, affecting subsequent use. Utility Model Content

[0004] The purpose of the present invention is to provide a production device for improving the strength of DTY, so as to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a production equipment for improving the strength of DTY, comprising a wire-passing heating box body, a plurality of air intake holes are opened through both sides of the wire-passing heating box body, and a heat preservation cover is fixedly connected to both sides of the wire-passing heating box body and at the positions of the plurality of air intake holes, a No. 1 wind box is fixedly connected to the top of the wire-passing heating box body, the output end of the No. 1 wind box is fixedly connected to a heating box, the bottom end of the heating box is fixedly connected to the top of the wire-passing heating box body, the two output ends of the heating box are fixedly connected to a shunt pipe, and the bottom ends of the two shunt pipes are respectively fixedly connected to the tops of the two heat preservation covers.

[0006] As a further preferred embodiment of the present technical solution, the air inlet end of the No. 1 bellows is fixedly connected to a filter box, a square through hole is opened through the top of the filter box, a dustproof net is inserted into the square through hole, and the bottom end of the filter box is fixedly connected to the top of the wire heating box body.

[0007] As a further preferred embodiment of the present technical solution, a handle is fixedly connected to the top of the dustproof net, and the outer surface of the dustproof net is interference fit with the inside of the square through hole.

[0008] As a further preferred embodiment of the present technical solution, the top of the wire-passing heating box body is fixedly connected with a return pipe, one end of the return pipe is fixedly connected with a No. 2 bellows, and the output end of the No. 2 bellows is fixedly connected with the input end of the heating box.

[0009] As a further preferred embodiment of the present technical solution, a controller is fixedly connected to one side of the wire-passing heating box body, and a conical tightening cylinder is provided on the wire-passing heating box body at the end where the wire is discharged.

[0010] As a further preferred embodiment of the present technical solution, a shaping plate is provided in the wire-passing heating box body in a horizontal direction, and the shaping plate is arranged in the wire-passing heating box body in a downwardly inclined manner along the direction of movement of the wire.

[0011] As a further preferred embodiment of the present technical solution, a plurality of heat-conducting columns are embedded on the surface of the shaping plate, and the bottom ends of the plurality of heat-conducting columns are respectively fixedly connected to two hollow heat-conducting sheets.

[0012] The utility model provides a production device for improving the strength of DTY, which has the following beneficial effects:

[0013] (1) The utility model controls the No. 1 bellows through a controller to draw outside air into the heating box. After being heated, the air enters the interior of the wire heating box body through a diversion pipe, heats the DTY wire passing through the interior, causes multiple DTY wires to be hot-melted and bonded to each other, thereby improving the connection integrity of the entire DTY strand, improving the strength of the DTY finished wire, and preventing it from spreading during subsequent use.

[0014] (2) The utility model filters the air drawn in by the No. 1 bellows so that dust and other impurities in the air are blocked by the dustproof net, effectively preventing dust in the air from entering the wire heating box, so that the surface of the DTY wire will not be adhered to by dust during the heating process, thereby improving the quality of the DTY wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the structure between the first bellows and the second bellows of the present invention;

[0017] Figure 3 This is a schematic diagram of the wire heating box structure of the present invention;

[0018] Figure 4 It is a schematic diagram of the structure of the shaped plate of the utility model.

[0019] In the figure: 1. Wire-passing heating box body; 2. Air inlet hole; 3. Insulation cover; 4. Bellows No. 1; 5. Heating box; 6. Diverter pipe; 7. Return pipe; 8. Bellows No. 2; 9. Filter box; 10. Square through hole; 11. Dust net; 12. Handle; 13. Controller; 14. Conical tightening cylinder; 15. Shaping plate; 16. Heat-conducting column; 17. Hollow heat-conducting sheet. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.

[0021] The utility model provides a technical solution: Figure 1-4 As shown, in this embodiment, a production equipment for improving the strength of DTY includes a wire-passing heating box body 1, a plurality of air intake holes 2 are opened through both sides of the wire-passing heating box body 1, and a heat preservation cover 3 is fixedly connected to both sides of the wire-passing heating box body 1 and at the positions of the plurality of air intake holes 2, a No. 1 bellows 4 is fixedly connected to the top of the wire-passing heating box body 1, and the output end of the No. 1 bellows 4 is fixedly connected to a heating box 5, and the bottom end of the heating box 5 is fixedly connected to the top of the wire-passing heating box body 1, and the two output ends of the heating box 5 are fixedly connected to a shunt pipe 6, and the bottom ends of the two shunt pipes 6 are respectively fixedly connected to the tops of the two heat preservation covers 3, wherein, by arranging the No. 1 bellows 4, the outside air can be drawn into the heating box 5, and finally sent into the inside of the wire-passing heating box body 1, and by arranging the heating box 5, the air can be heated.

[0022] like Figure 1 and Figure 2 As shown, the air inlet end of the No. 1 bellows 4 is fixedly connected to a filter box 9, a square through hole 10 is opened through the top of the filter box 9, a dust-proof net 11 is inserted into the square through hole 10, and the bottom end of the filter box 9 is fixedly connected to the top of the wire heating box body 1. By setting the dust-proof net 11, dust in the air can be filtered to prevent dust from following the air into the inside of the wire heating box body 1.

[0023] like Figure 2 As shown, a handle 12 is fixedly connected to the top of the dustproof net 11 , and the outer surface of the dustproof net 11 is interference fit with the inside of the square through hole 10 .

[0024] like Figure 1 and Figure 2 As shown, the top of the wire-passing heating box body 1 is fixedly connected with a return pipe 7, one end of the return pipe 7 is fixedly connected with a No. 2 bellows 8, and the output end of the No. 2 bellows 8 is fixedly connected with the input end of the heating box 5. By setting the No. 2 bellows 8, the hot air in the wire-passing heating box body 1 can be drawn into the heating box 5 again, and the hot air is mixed with the cold air, thereby improving the heating efficiency of the heating box 5.

[0025] like Figure 1 、 Figure 2 and Figure 3 As shown, a controller 13 is fixedly connected to one side of the wire heating box body 1, and a conical tightening cylinder 14 is provided on the wire heating box body 1 at the end where the wire is discharged. By setting the controller 13, the No. 1 bellows 4 and the No. 2 bellows 8 can be driven to start.

[0026] like Figure 4 As shown, a shaping plate 15 is provided in the wire heating box body 1 in the horizontal direction. The shaping plate 15 is arranged in the wire heating box body 1 at a downward tilt along the direction of wire movement. By setting the shaping plate 15, the DTY wire can be shaped and positioned.

[0027] like Figure 4 As shown, a plurality of heat-conducting columns 16 are embedded on the surface of the shaping plate 15 , and two hollow heat-conducting sheets 17 are fixedly connected to the bottom ends of the plurality of heat-conducting columns 16 . By providing the hollow heat-conducting sheets 17 , heat can be quickly absorbed and conducted to the heat-conducting columns 16 .

[0028] The utility model provides a production device for improving the strength of DTY, and the specific working principle is as follows:

[0029] When the DTY wire passes through the wire heating box body 1, the staff starts the No. 1 bellows 4 and the No. 2 bellows 8 through the controller 13. The No. 1 bellows 4 draws the outside air into the heating box 5. Before entering the No. 1 bellows 4, the air first passes through the filter box 9. The dustproof net 11 in the filter box 9 blocks and filters the dust in the air. After being heated, the filtered air enters the wire heating box body 1 through the diversion pipe 6, heats the DTY wire passing through it, causes multiple DTY wires to be hot-melted and bonded to each other, and the No. 2 bellows 8 draws the air inside the wire heating box body 1 into the heating box 5 again for secondary heating, so that the hot air and cold air are mixed and heated for secondary heating, thereby improving the heating efficiency of the heating box 5.

[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A production device for improving the strength of DTY, comprising a wire heating box body (1), characterized in that: A plurality of air inlet holes (2) are provided on both sides of the wire-passing heating box body (1); a heat-insulating cover (3) is fixedly connected to both sides of the wire-passing heating box body (1) and at the positions of the plurality of air inlet holes (2); a No. 1 wind box (4) is fixedly connected to the top of the wire-passing heating box body (1); the output end of the No. 1 wind box (4) is fixedly connected to a heating box (5); the bottom end of the heating box (5) is fixedly connected to the top of the wire-passing heating box body (1); the two output ends of the heating box (5) are fixedly connected to a shunt pipe (6); the bottom ends of the two shunt pipes (6) are fixedly connected to the top ends of the two heat-insulating covers (3), respectively.

2. The production equipment for improving DTY strength according to claim 1, characterized in that: The air inlet end of the No. 1 air box (4) is fixedly connected to a filter box (9), the top of the filter box (9) is provided with a square through hole (10), a dustproof net (11) is inserted into the square through hole (10), and the bottom end of the filter box (9) is fixedly connected to the top of the wire heating box body (1).

3. The production equipment for improving DTY strength according to claim 2, characterized in that: A handle (12) is fixedly connected to the top of the dustproof net (11), and the outer surface of the dustproof net (11) is interference-fitted with the inside of the square through hole (10).

4. The production equipment for improving DTY strength according to claim 1, characterized in that: The top of the wire heating box body (1) is fixedly connected to a return pipe (7), one end of the return pipe (7) is fixedly connected to a No. 2 wind box (8), and the output end of the No. 2 wind box (8) is fixedly connected to the input end of the heating box (5).

5. The production equipment for improving DTY strength according to claim 4, characterized in that: A controller (13) is fixedly connected to one side of the wire heating box body (1), and a conical tightening cylinder (14) is provided on the wire heating box body (1) at the end where the wire is discharged.

6. The production equipment for improving DTY strength according to claim 1, characterized in that: A shaping plate (15) is provided in the wire-passing heating box body (1) along a horizontal direction, and the shaping plate (15) is arranged in the wire-passing heating box body (1) in a downwardly inclined manner along the direction in which the wire moves.

7. The production equipment for improving DTY strength according to claim 6, characterized in that: A plurality of heat-conducting columns (16) are embedded on the surface of the shaping plate (15), and the bottom ends of the plurality of heat-conducting columns (16) are respectively fixedly connected to two hollow heat-conducting sheets (17).