Ultrafine porous terylene special-shaped DTY texturing equipment

Abstract

The utility model relates to the technical field of elasticizing equipment, in particular to superfine porous terylene special-shaped DTY elasticizing equipment which comprises a machine box, and an early warning mechanism is installed on the box wall of the machine box. The early warning mechanism is composed of a temperature measuring box, a temperature displayer, a buzzer, a controller, an infrared temperature detection sensor A, an infrared temperature detection sensor B, a fan set, a groove body and a heating rod in a combined mode, the temperature measuring box is installed on the inner wall of the machine box, and the infrared temperature detection sensor A for detecting polyester yarn is installed on the top of the temperature measuring box; an infrared temperature detection sensor A for detecting the temperature of the machine box is installed on the inner wall of the machine box, an infrared temperature detection sensor B for detecting the temperature of the machine box is installed on the inner wall of the machine box, a buzzer is installed on the top of the machine box, then the temperature detected by the infrared temperature detection sensor A and the infrared temperature detection sensor B is displayed through a temperature displayer, personnel are prompted, and therefore heating early warning on polyester yarn is achieved. The influence on the mechanical property of the polyester yarn due to the fact that the polyester yarn does not reach the temperature is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of texturizing equipment, in particular to an ultra-fine porous polyester special-shaped DTY texturizing equipment. Background Art

[0002] The main effects of yarn texturing include increasing yarn elasticity, bulk, strength, and surface structure, while also improving the fiber's thermal stability and processing properties. DTY is a type of textured polyester chemical fiber. It is made from polyester chips, using high-speed spinning of pre-oriented polyester yarns, followed by drawing and false twisting. It boasts a short production process, high efficiency, and high quality. A texturing machine is a textile machine that false-twists untwisted yarns such as polyester and polypropylene into stretch yarns with medium or low elastic properties. The production of polyester special-shaped DTY requires the use of a texturing machine for false twisting and texturing.

[0003] Currently, false twist texturing equipment systems typically consist of multiple functional components, with the heating chamber being a crucial component. This heating chamber eliminates internal stress in polyester filaments and improves their elasticity. However, in actual production, the filaments often remain in the heating chamber for a short time, resulting in insufficient heating and the inability to perform early warning detection after heating. This, combined with the inability to achieve a sufficient temperature, impacts the effectiveness of eliminating internal stress. To address this issue, we propose an ultra-fine, porous polyester special-shaped DTY texturing device that facilitates early warning detection during heating of polyester filaments. Utility Model Content

[0004] Aiming at the problems in the prior art, the utility model provides an ultra-fine porous polyester special-shaped DTY texturizing device.

[0005] The technical solution adopted by the utility model to solve its technical problems is an ultra-fine porous polyester special-shaped DTY texturizing device, which includes a chassis, an early warning mechanism installed at the wall of the chassis, and the early warning mechanism is composed of a temperature measuring box, a temperature display, a buzzer, a controller, an infrared temperature detection sensor A, an infrared temperature detection sensor B, a fan unit, a trough and a heating rod combination. The temperature measuring box is installed on the inner wall of the chassis, the infrared temperature detection sensor A for detecting the temperature of the polyester yarn is installed on the top of the temperature measuring box, the infrared temperature detection sensor B for detecting the temperature of the chassis is installed on the inner wall of the chassis, a buzzer is installed on the top of the chassis, a trough is opened at the bottom of the chassis, a plurality of groups of heating rods are installed on the inner wall of the trough, a fan unit is installed at the bottom of the chassis, a controller is installed on the door panel of the chassis, and a temperature display is installed on the door panel of the chassis.

[0006] By adopting the above technical solution, when the temperature heating warning of the polyester yarn is carried out, since an early warning mechanism is installed on the wall of the chassis, the early warning mechanism is composed of a temperature measuring box, a temperature display, a buzzer, a controller, an infrared temperature detection sensor A, an infrared temperature detection sensor B, a fan unit, a trough body and a heating rod. The heating rod and the fan are controlled by the controller to operate the heating rod and the fan. The fan blows the heated air into the chassis to heat the inside of the chassis, so that the polyester yarn is heated, and the exhaust circulation is carried out through the honeycomb holes. The temperature in the chassis is detected by the infrared temperature detection sensor B. After the chassis temperature reaches the set value, the polyester yarn is transported between the yarn disks, so that the polyester yarn passes through the yarn holes at the temperature measuring box. Since the infrared temperature detection sensor A is installed on the top of the temperature measuring box, the infrared temperature detection sensor A detects the polyester yarn. When the temperature of the polyester yarn does not reach the set value, the infrared temperature detection sensor A The signal is transmitted to the controller. After receiving the signal, the controller controls the buzzer to make it ring, and then displays the temperature detected by infrared temperature detection sensor A and infrared temperature detection sensor B on the temperature display to remind personnel, thereby realizing early warning of heating of polyester yarn, avoiding the polyester yarn not reaching the heating temperature and affecting the mechanical properties of the polyester yarn.

[0007] Specifically, an elastic mechanism is also included, and the elastic mechanism is installed on the inner wall of the chassis.

[0008] By adopting the above technical solution, polyester yarn can be elastically conveyed through the elastic mechanism.

[0009] Specifically, the elastic mechanism is composed of a vertical tube, a spring, a vertical rod, a concave frame and a yarn wheel. Several groups of vertical tubes of different lengths are installed on the top of the inner wall of the chassis by bolts. A spring is welded to the inner wall of the vertical tube, and the other end of the spring is welded to the vertical rod. The other end of the vertical rod is welded to the concave frame, and the yarn wheel is rotatably connected to the groove of the concave frame.

[0010] By adopting the above technical solution, when the polyester yarn is elastically conveyed, an elastic mechanism is installed on the inner wall of the chassis, and the elastic mechanism is composed of a vertical tube, a spring, a vertical rod, a concave frame and a yarn wheel. Since several groups of vertical tubes of different lengths are installed on the top of the inner wall of the chassis by bolts, the inner wall of the vertical tube is connected to the vertical rod by a spring, and a concave frame is welded to the other end of the vertical rod, and the yarn wheel is rotatably connected to the groove of the concave frame, the yarn wheel has different heights. After the polyester yarn passes through the yarn wheels of different heights, the spring is stretched. Therefore, after the spring is stretched, the spring applies a set of opposite forces, so that the spring pulls the vertical rod, and the vertical rod pulls the concave frame, thereby realizing elastic stretching of the polyester yarn.

[0011] Specifically, a group of symmetrical yarn holes are opened on the box wall of the machine box and the box wall of the temperature measuring box.

[0012] By adopting the above technical solution, the polyester yarn can be easily passed through the yarn hole for processing in the next step.

[0013] Specifically, honeycomb holes are opened on the door panel of the chassis, and a rack is installed on the bottom of the chassis.

[0014] By adopting the above technical solution, the air in the chassis can be exhausted conveniently through the honeycomb holes, so that the temperature in the chassis is evenly heated, and the chassis can be supported by the bracket.

[0015] Beneficial effects of the utility model:

[0016] (1) The utility model discloses an ultra-fine porous polyester special-shaped DTY texturing device. When the temperature of the polyester yarn is heated and warned, an early warning mechanism is installed on the wall of the box. The early warning mechanism is composed of a temperature measuring box, a temperature display, a buzzer, a controller, an infrared temperature detection sensor A, an infrared temperature detection sensor B, a fan unit, a trough body and a heating rod. The controller controls the heating rod and the fan to operate. The fan blows the heated air into the box to heat the box, thereby heating the polyester yarn. The exhaust circulation is carried out through the honeycomb holes. The temperature in the box is detected by the infrared temperature detection sensor B. After the box temperature reaches the set value, the polyester yarn is transported between the yarn disks and passes through the yarn holes at the temperature measuring box. Since the infrared temperature detection sensor A is installed on the top of the temperature measuring box, the infrared temperature detection sensor A detects the polyester yarn. When the temperature of the polyester yarn does not reach the set value, the infrared temperature detection sensor A The signal is transmitted to the controller. After receiving the signal, the controller controls the buzzer to make it ring, and then displays the temperature detected by infrared temperature detection sensor A and infrared temperature detection sensor B on the temperature display to remind personnel, thereby realizing early warning of heating of polyester yarn, avoiding the polyester yarn not reaching the heating temperature and affecting the mechanical properties of the polyester yarn.

[0017] (2) The ultra-fine porous polyester special-shaped DTY texturizing equipment described in the present invention, when the polyester yarn is elastically conveyed, an elastic mechanism is installed on the inner wall of the box, and the elastic mechanism is composed of a vertical tube, a spring, a vertical rod, a concave frame and a yarn wheel. Since a plurality of vertical tubes of different lengths are installed on the top of the inner wall of the box by bolts, the inner wall of the vertical tube is connected to the vertical rod by a spring. Since a concave frame is welded to the other end of the vertical rod, the groove of the concave frame is rotatably connected to the yarn wheel, so that the yarn wheel has different heights. After the polyester yarn passes through the yarn wheels of different heights, the spring is stretched. Therefore, after the spring is stretched, the spring applies a set of opposite forces, so that the spring pulls the vertical rod, and the vertical rod pulls the concave frame, thereby achieving elastic stretching of the polyester yarn. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0019] Figure 1 is a main diagram of the utility model;

[0020] Figure 2 is a schematic diagram of the structure of the early warning mechanism of the present utility model;

[0021] FIG3 is a schematic diagram of the elastic mechanism structure of the present invention;

[0022] FIG4 is a schematic diagram of the circuit structure of the early warning mechanism of the present invention;

[0023] In the figure: 1. Chassis; 2. Early warning mechanism; 201. Temperature measuring box; 202. Temperature display; 203. Buzzer; 204. Controller; 205. Infrared temperature detection sensor A; 206. Infrared temperature detection sensor B; 207. Fan unit; 208. Tank body; 209. Heating rod; 3. Frame; 4. Honeycomb hole; 5. Yarn hole; 6. Elastic mechanism; 601. Vertical tube; 602. Spring; 603. Vertical rod; 604. Concave frame; 605. Yarn wheel. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0025] As an embodiment of the present invention, as shown in Figures 1, 2, 3 and 4, the present invention is a superfine porous polyester special-shaped DTY texturizing device, comprising a chassis 1, a warning mechanism 2 is installed on the wall of the chassis 1, and the warning mechanism 2 is composed of a temperature measuring box 201, a temperature display 202, a buzzer 203, a controller 204, an infrared temperature sensor 205, a temperature measuring device 206, a temperature measuring device 207, a temperature measuring device 208, a temperature measuring device 209, a temperature measuring device 210, a temperature measuring device 211, a temperature measuring device 212, a temperature measuring device 213, a temperature measuring device 214, a temperature measuring device 215, a temperature measuring device 216, a temperature measuring device 217, a temperature measuring device 218, a temperature measuring device 219, a temperature measuring device 220, a temperature measuring device

[0026] The detection sensor A205, infrared temperature detection sensor B206, fan unit 207, tank body 208 and heating rod 209 are combined to form a temperature measuring box 201 installed on the inner wall of the box 1, and an infrared temperature detection sensor A205 for detecting the temperature of the polyester yarn is installed on the top of the temperature measuring box 201.

[0027] Infrared temperature detection sensor B206, a buzzer 203 is installed on the top of the chassis 1, a groove 208 is opened at the bottom of the chassis 1, and several groups of heating rods 209 are installed on the inner wall of the groove 208, a fan group 207 is installed at the bottom of the chassis 1, a controller 204 is installed on the door panel of the chassis 1, and a temperature display 202 is installed on the door panel of the chassis 1.

[0028] During use, when the temperature of the polyester yarn is heated and an early warning is given, an early warning mechanism 2 is installed on the wall of the chassis 1. The early warning mechanism 2 is composed of a temperature measuring box 201, a temperature display 202, a buzzer 203, a controller 204, an infrared temperature detection sensor A205, an infrared temperature detection sensor B206, a fan group 207, a trough 208 and a heating rod 209. The controller 204 controls the heating rod 209 and the fan, so that the heating rod 209 and the fan are operated. The fan blows the heated air into the chassis 1 to heat the inside of the chassis 1, so that the polyester yarn is heated and exhausted through the honeycomb hole 4. The infrared temperature detection sensor B206 detects the temperature in the chassis 1. After the temperature of the chassis 1 reaches the set value, the polyester yarn is transported between the yarn disks, so that the polyester yarn passes through the yarn hole 5 at the temperature measuring box 201. An infrared temperature detection sensor A205 is installed on the top of the device, so the infrared temperature detection sensor A detects the polyester yarn. When the temperature of the polyester yarn does not reach the set value, the infrared temperature detection sensor A205 transmits a signal to the controller 204. After the controller 204 receives the signal, the controller 204 controls the buzzer 203 to make the buzzer 203 ring, and then displays the temperature detected by the infrared temperature detection sensor A and the infrared temperature detection sensor B through the temperature display 202 to remind people, thereby realizing the heating early warning of the polyester yarn, avoiding the polyester yarn from not reaching the temperature and affecting the mechanical properties of the polyester yarn.

[0029] As shown in FIG. 2 , the chassis 1 further includes an elastic mechanism 6 , which is installed on the inner wall of the chassis 1 .

[0030] During use, the polyester yarn can be elastically conveyed via the elastic mechanism 6. As shown in Figures 2 and 3, the elastic mechanism 6 is composed of a vertical tube 601, a spring 602, a vertical rod 603, a concave frame 604, and a yarn wheel 605. Several sets of vertical tubes 601 of varying lengths are bolted to the top of the inner wall of the chassis 1. Springs 602 are welded to the inner walls of the vertical tubes 601. The other ends of the springs 602 are welded to vertical rods 603. The other ends of the vertical rods 603 are welded to concave frames 604. The yarn wheel 605 is rotatably connected to the groove of the concave frame 604.

[0031] When in use, when the polyester yarn is elastically conveyed, an elastic mechanism 6 is installed on the inner wall of the chassis 1, and the elastic mechanism 6 is composed of a vertical tube 601, a spring 602, a vertical rod 603, a concave frame 604 and a yarn wheel 605. Since several groups of vertical tubes 601 of different lengths are installed on the top of the inner wall of the chassis 1 by bolts, the inner wall of the vertical tube 601 is connected to the vertical rod 603 by the spring 602. Since the concave frame 604 is welded to the other end of the vertical rod 603, the yarn wheel 605 is rotatably connected to the groove of the concave frame 604, so that the yarn wheel 605 has different heights. After the polyester yarn passes through the yarn wheels 605 of different heights, the spring 602 is stretched. Therefore, after the spring 602 is stretched, the spring 602 applies a set of opposite forces, so that the spring 602 pulls the vertical rod 603, and the vertical rod 603 pulls the concave frame 604. Pulling is performed to achieve elastic stretching of the polyester yarn.

[0032] As shown in FIG2 , a group of symmetrical yarn holes are provided on the wall of the chassis 1 and the wall of the temperature measuring box 201 .

[0033] When in use, it is convenient for the polyester yarn to pass through the yarn hole 5 for processing in the next step.

[0034] As shown in FIG1 , a honeycomb hole 4 is provided at the door panel of the chassis 1 , and a frame 3 is installed at the bottom of the chassis 1 .

[0035] When in use, the honeycomb holes 4 facilitate exhaustion of the chassis 1, so that the temperature inside the chassis 1 is evenly heated, and the chassis 1 can be supported by the bracket.

[0036] When the utility model is in use, when the temperature of the polyester yarn is heated and an early warning is given, an early warning mechanism 2 is installed on the wall of the chassis 1. The early warning mechanism 2 is composed of a temperature measuring box 201, a temperature display 202, a buzzer 203, a controller 204, an infrared temperature detection sensor A205, an infrared temperature detection sensor B206, a fan group 207, a trough 208 and a heating rod 209. The controller 204 controls the heating rod 209 and the fan, so that the heating rod 209 and the fan are operated. The fan blows the heated air into the chassis 1 to heat the chassis 1, so that the polyester yarn is heated, and the exhaust circulation is carried out through the honeycomb hole 4. The infrared temperature detection sensor B206 is used to detect the temperature in the chassis 1. After the temperature of the chassis 1 reaches the set value, the polyester yarn is transported between the yarn disks, so that the polyester yarn passes through the yarn hole 5 at the temperature measuring box 201. The infrared temperature detection sensor A205 is installed on the top of the polyester yarn. When the temperature of the polyester yarn does not reach the set value, the infrared temperature detection sensor A205 will signal

[0037] The signal is transmitted to the controller 204. After receiving the signal, the controller 204 controls the buzzer 203 to make the buzzer 203 ring, and then displays the temperature detected by the infrared temperature detection sensor A and the infrared temperature detection sensor B through the temperature display 202 to remind the personnel, thereby realizing the heating early warning of the polyester yarn, avoiding the polyester yarn from being heated before reaching the temperature and affecting the mechanical properties of the polyester yarn. When the polyester yarn is elastically conveyed, an elastic mechanism 6 is installed on the inner wall of the chassis 1. The elastic mechanism 6 is composed of a vertical tube 601, a spring 602, a vertical rod 603, a concave frame 604 and a yarn wheel 605. Since several groups of vertical tubes 601 of different lengths are installed on the top of the inner wall of the chassis 1 by bolts, the inner wall of the vertical tube 601 is connected to the vertical rod 603 by the spring 602. Since the vertical rod 603 A concave frame 604 is welded to the other end, and a yarn wheel 605 is rotatably connected to the groove of the concave frame 604, so that the yarn wheels 605 have different heights. After the polyester yarn passes through the yarn wheels 605 of different heights, the spring 602 is stretched. Therefore, after the spring 602 is stretched, the spring 602 applies a set of opposite forces, causing the spring 602 to pull the vertical rod 603, and the vertical rod 603 pulls the concave frame 604, thereby achieving elastic stretching of the polyester yarn.

[0038] The controller is an electrical control box with a Siemens PLC control unit inside. A touch screen is provided on the door panel. The output of the touch screen is electrically connected to the input of the PLC control unit. The input of the fan, heater and buzzer are electrically connected to the output of the Siemens PLC controller to control the fan, heater and buzzer.

[0039] The output ends of the detection sensor A and the infrared temperature detection sensor B are electrically connected to the input end of the Siemens PLC control unit in the controller. The detected electrical signals are converted by the Siemens PLC and then displayed on the temperature display.

[0040] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A superfine porous polyester special-shaped DTY texturizing equipment, characterized by: The invention comprises a case (1), wherein an early warning mechanism (2) is installed on the wall of the case (1), and the early warning mechanism (2) is composed of a temperature measuring box (201), a temperature display (202), a buzzer (203), a controller (204), an infrared temperature detection sensor A (205), an infrared temperature detection sensor B (206), a fan unit (207), a tank (208) and a heating rod (209). The case (1) is provided with a temperature measuring box (201) on the inner wall, an infrared temperature detection sensor A (205) for detecting the temperature of the polyester yarn is installed on the top of the temperature measuring box (201), an infrared temperature detection sensor B (206) for detecting the temperature of the case (1) is installed on the inner wall of the case (1), a buzzer (203) is installed on the top of the case (1), and the case (1) is provided with a temperature measuring box (201). A trough (208) is provided at the bottom of the box, and a plurality of heating rods (209) are installed on the inner wall of the trough (208). A fan unit (207) is installed at the bottom of the box (1), a controller (204) is installed at the door panel of the box (1), and a temperature display (202) is installed at the door panel of the box (1).

2. The ultra-fine porous polyester special-shaped DTY texturizing equipment according to claim 1, characterized in that: It also includes an elastic mechanism (6), and the elastic mechanism (6) is installed on the inner wall of the chassis (1).

3. The ultra-fine porous polyester special-shaped DTY texturizing equipment according to claim 2, characterized in that: The elastic mechanism (6) is composed of a vertical tube (601), a spring (602), a vertical rod (603), a concave frame (604) and a yarn wheel (605). The top of the inner wall of the box (1) is equipped with a plurality of vertical tubes (601) of different lengths by bolts. The inner wall of the vertical tube (601) is welded with a spring (602). The other end of the spring (602) is welded with a vertical rod. (603), a concave frame (604) is welded to the other end of the vertical rod (603), and a yarn wheel (605) is rotatably connected to the groove of the concave frame (604).

4. The ultra-fine porous polyester special-shaped DTY texturizing equipment according to claim 1, characterized in that: A group of symmetrical yarn holes (5) are provided on the wall of the machine box (1) and the wall of the temperature measuring box (201).

5. The ultra-fine porous polyester special-shaped DTY texturizing equipment according to claim 1, characterized in that: Honeycomb holes (4) are provided on the door panel of the chassis (1), and a frame (3) is installed on the bottom of the chassis (1).

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