Aloe protein vertical strip raised grain texture knitted fabric

By using combed cotton, polyester staple fiber blended yarn and viscose staple fiber blended yarn as the inner and outer layers of the clothing fabric, and using Sorona®/PRT two-component filament to form a spiral spring structure, combined with aloe vera protein viscose fiber, the problems of fabric comfort, environmental protection and durability are solved, and high-performance and sustainable clothing fabric design is achieved.

CN223304645UActive Publication Date: 2025-09-05JIANGSU JINCHENZHEN TEXTILE
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Patent Information

Application Number
CN202423105620.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-09-05
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

Existing clothing fabrics have deficiencies in comfort, environmental friendliness and durability, and cannot meet consumers' demands for health, greenness and sustainable development.

Method used

The inner and outer layers are made of combed cotton, polyester staple fiber blended yarn and viscose staple fiber blended yarn, combined with Sorona®/PRT two-component filament as the connecting layer. A spiral spring structure is formed through heat shrinkage to increase the elasticity and durability of the fabric. Aloe vera protein viscose fiber is added to the inner layer to improve moisture absorption and antibacterial properties.

Benefits of technology

The fabric has long-lasting comfortable elasticity, good moisture absorption and breathability, and antibacterial skin-beautifying effects. It is environmentally sustainable, durable, and maintains excellent performance after high-temperature washing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aloe protein vertical strip raised grain texture knitted fabric, and relates to the technical field of fabrics, the raw materials are bicomponent filaments, combed cotton and viscose staple fiber blended yarns and combed cotton and polyester staple fiber blended yarns, the fabric is divided into a surface layer, a connecting layer and an inner layer of an aloe protein fabric from outside to inside, eight paths of the fabric form a cycle, and the surface layer, the connecting layer and the inner layer of the aloe protein fabric form a circle. Wherein the third path, the fourth path, the seventh path and the eighth path penetrate through blended yarns of combed cotton and polyester staple fibers to form a surface layer of the fabric; two-component filaments penetrate through the first road and the fifth road to form a connecting layer of the fabric; combed cotton and viscose staple fiber blended yarns penetrate into the second path and the sixth path to form an inner layer of the fabric. A unique weaving process is adopted, the operation is simple, the surface of the fabric has a three-dimensional irregular vertical strip style, the fabric is elastic, comfortable, natural and environment-friendly, and the modified aloe protein viscose fiber is prepared by adding an aloe active ingredient into the viscose spinning solution and blending the aloe active ingredient with the soybean protein spinning solution, so that the antibacterial and skin-beautifying effects can be achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of honeycomb cloth fabrics, in particular to an aloe vera protein vertical stripe wavy texture knitted fabric. Background Art

[0002] The current apparel market is trending towards diversification and sustainable development. Consumers are no longer simply pursuing good looks. Instead, they prioritize health, environmental friendliness, technology, and low carbon. High-performance fabrics, 3D printing, digital weaving, and sustainable development are all showing strong momentum, meeting consumer demands for comfort, style, and sustainability. In response to current fabric market demands, we developed a knitted fabric with an aloe vera protein vertical stripe pattern. Utility Model Content

[0003] The purpose of the utility model is to solve the above problems and design an aloe vera protein vertical stripe wavy texture knitted fabric, an aloe vera protein vertical stripe wavy texture knitted fabric, comprising: a vertical stripe wavy texture knitted fabric, the surface layer of the vertical stripe wavy texture knitted fabric is woven from a blended yarn of combed cotton and polyester staple fiber, the inner layer of the vertical stripe wavy texture knitted fabric is woven from a blended yarn of combed cotton and viscose staple fiber, the surface layer and the inner layer of the vertical stripe wavy texture knitted fabric are connected by bicomponent filaments, the bicomponent filaments are woven into a connecting layer of the vertical stripe wavy texture knitted fabric, the vertical stripe wavy texture knitted fabric is knitted by an upper needle disc and a lower needle cylinder, the upper needle disc and the lower needle cylinder knitting needles both have two sections as a cycle, eight routes are a complete organization, and the arrangement order of the eight routes is composed of floating thread organization and loop organization;

[0004] Among the eight routes:

[0005] The first route is to form a circle with the upper needle, float the thread with the upper needle, form a circle with the lower needle, and float the thread with the lower needle;

[0006] The second route is upper needle floating thread, upper needle looping, lower needle floating thread, lower needle floating thread;

[0007] The third route is upper needle floating thread, upper needle floating thread, lower needle floating thread, and lower needle forming a circle;

[0008] On the fourth route, the needle floats, the upper needle floats, the lower needle floats, and the lower needle forms a circle;

[0009] On the fifth route, the needle floats, the upper needle forms a circle, the lower needle forms a circle, and the lower needle floats;

[0010] On the sixth way, the needle forms a circle, the upper needle floats the thread, the lower needle floats the thread, and the lower needle floats the thread;

[0011] On the seventh route, the needle floats, the upper needle floats, the lower needle floats, and the lower needle forms a circle;

[0012] On the eighth route, the needle floats, the upper needle floats, the lower needle floats, and the lower needle forms a circle;

[0013] The third, fourth, seventh and eighth routes are penetrated with combed cotton and polyester staple fiber blended yarn to weave the surface layer of the vertical stripe wavy texture knitted fabric, the first and fifth routes are penetrated with bicomponent filament to weave the connecting layer of the vertical stripe wavy texture knitted fabric, and the second and sixth routes are penetrated with combed cotton and viscose staple fiber blended yarn to weave the inner layer of the vertical stripe wavy texture knitted fabric;

[0014] The viscose staple fiber blended yarn is aloe vera protein viscose staple fiber blended yarn;

[0015] The two-component filament is Sorona® / PRT, which is a combination of ordinary polyester PET and Sorona® PTT. This composite material is then heated to produce shrinkage and bending. Continuing to heat it will shrink into the shape of a coiled spring.

[0016] The specifications of the combed cotton and polyester staple fiber blended yarn are 18.2tex (32S)-29.5tex (20S), the specifications of the two-component filament are 5.5tex (50D)-8.3tex (75D); the specifications of the combed cotton and viscose staple fiber blended yarn are 14.7tex (40S)-11.8tex (50S).

[0017] The beneficial effect is that the aloe vera protein fabric woven by the utility model adopts Sorona® / PET bicomponent filaments in the connecting layer. The bicomponent filaments are composed of ordinary polyester PET and Sorona®PTT combined together to form a cross-section similar to that of a snowman. This composite material is then heated, and the difference in thermal shrinkage ratios between the two is utilized to produce shrinkage and bending. When further heated, it shrinks into the shape of a coiled spring. Because the coiled spring is a mechanical structure, the elasticity lasts longer. Therefore, the fabric has a comfortable and natural elasticity, and this elasticity is not easily broken and loses elasticity due to aging like ordinary spandex. Even after being exposed to high temperatures, washing, and exposure to the sun, the elasticity is not affected, making the clothing durable. 37% of the raw materials in Sorona® polymer are derived from industrial corn, a natural raw material that is renewable and environmentally friendly.

[0018] The inner layer of the aloe protein fabric utilizes a blended yarn of combed cotton and viscose staple fiber (aloe protein). Viscose staple fiber (aloe protein) is produced by wet-spinning a viscose spinning solution by adding aloe vera active ingredients to the solution, then blending the solution with soy protein. This aloe protein-modified viscose fiber combines the advantages of soy protein fiber and cellulose fiber, offering excellent moisture absorption, dyeability, and breathability. It also has good skin compatibility, enhances the viscose fiber's wrinkle resistance, and offers antibacterial, moisturizing, and skin-beautifying properties. It has a soft, smooth feel, excellent drape, and a soft sheen. Blending with cotton fiber enhances softness and comfort, making it easier to maintain and clean. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a knitting pattern of an aloe vera protein vertical stripe wavy texture knitted fabric proposed in the utility model;

[0020] Figure 2 This is a triangle diagram of an aloe vera protein vertical stripe wavy texture knitted fabric proposed by the utility model. DETAILED DESCRIPTION

[0021] A knitted fabric with vertical wavy texture of aloe vera protein. From the inside out, it includes an inner layer of aloe vera protein fabric, a connecting layer of aloe vera protein fabric, and an outer layer of aloe vera protein fabric. The connecting layer connects the inner and outer layers of the fabric, which will be described in detail below.

[0022] The surface of the aloe vera protein fabric is made of combed cotton / polyester staple fiber blended yarn, and the yarn specifications are preferably 18.2tex (32S) -29.5tex (20S). In principle, there is no limit to the blending ratio of combed cotton and polyester when selecting raw materials. However, in order to highlight the cotton feel and sustainable concept of the fabric, the proportion of combed cotton can be increased as appropriate, which can also improve the feel of the fabric surface.

[0023] The connecting layer of aloe vera protein fabric is made of Sorona® / PRT two-component filament, and the yarn specification is preferably 5.5tex (50D)-8.3tex (75D). Because Sorona® / PRT two-component filament has comfortable natural elasticity after high-temperature shrinkage, the design of it in the connecting layer can maximize the extensibility and elasticity of the fabric.

[0024] The inner layer of the aloe protein fabric uses a blended yarn of combed cotton / viscose staple fiber (aloe protein). The yarn specifications are preferably 14.7tex (40S) -11.8tex (50S). When selecting raw materials, the proportion of viscose staple fiber (aloe protein) must be controlled at more than 30% to ensure the realization of natural antibacterial, skin-beautifying and moisturizing functions.

[0025] 1. Weaving technology

[0026] 1. The weaving equipment is a Fujian Baiyuan JM3474J double-sided weft knitting circular machine with a cylinder diameter of 864mm (34 inches), a gauge of 24 needles / 25.4mm, 60 cylinders, 72 threads, and a total needle count of 2496. It is recommended to use high-quality needles to avoid defects such as horizontal bars and needle marks. Also, maintain machine hygiene, reduce the use of oil in the needles, and adjust the yarn tension properly.

[0027] 2. The upper dial needles and the lower cylinder needles use rib needles. The upper dial part uses 2 tracks, which are divided into two sections. The upper dial needles are arranged in AB order, and two sections form a cycle; the lower cylinder part also uses 2 tracks, which are divided into two sections. The lower cylinder needles are arranged in AAAAABB order, and two sections form a cycle; each section uses eight ways to complete a cycle, completing a minimum pattern knitting.

[0028] 3. Triangular arrangement such as Figure 2 As shown:

[0029] from Figure 2 It can be seen that the eight routes of the upper needle plate and the lower needle cylinder form a cycle, and the arrangement order of 1-8F is composed of two weaving structures, namely, loop formation, upper needle floating thread, lower needle loop formation, and lower needle floating thread. The first route is upper needle loop formation, upper needle floating thread, lower needle loop formation, and lower needle floating thread; the second route is upper needle floating thread, upper needle loop formation, lower needle floating thread, and lower needle floating thread; the third route is upper needle floating thread, upper needle floating thread, lower needle floating thread, and lower needle loop formation; the fourth route is needle floating thread, upper needle floating thread, lower needle floating thread, and lower needle loop formation; the fifth route is needle floating thread, upper needle loop formation, lower needle loop formation, and lower needle floating thread; the sixth route is needle loop formation, upper needle floating thread, lower needle floating thread, and lower needle floating thread; the seventh route is needle floating thread, upper needle floating thread, lower needle floating thread, and lower needle loop formation; the eighth route is needle floating thread, upper needle floating thread, lower needle floating thread, and lower needle loop formation.

[0030] 1. Fabric weaving diagram see Figure 1

[0031] 2. Yarn threading method: The second and sixth threads are threaded with combed cotton / viscose staple fiber (aloe vera protein) blended yarn to weave the inner layer of the aloe vera protein fabric. The first and fifth threads are threaded with Sorona® / PET bicomponent filament to weave the connecting layer of the fabric. The third, fourth, seventh and eighth threads are threaded with combed cotton / polyester staple fiber blended yarn to weave the surface layer of the fabric.

[0032] In summary, the aloe vera protein fabric produced by this invention utilizes Sorona® PET bicomponent filaments, resulting in a comfortable, natural elasticity and a firm, stylish feel. Its unique internal spiral spring shape resists aging, breakage, and loss of elasticity, and remains durable even after exposure to high temperatures, washing, and sunlight. The inner layer of the aloe vera protein fabric utilizes aloe vera protein viscose fibers with antibacterial, skin-beautifying, and moisturizing properties, resulting in excellent moisture absorption and breathability when worn next to the skin, antibacterial, moisturizing, and skin-beautifying properties. It also offers a soft, smooth feel, excellent drape, and a soft sheen.

[0033] The above technical solutions only reflect the preferred technical solutions of the present utility model. Any changes that may be made to certain parts thereof by technicians in this technical field all reflect the principles of the present utility model and fall within the scope of protection of the present utility model.

Claims

1. An aloe vera protein vertical stripe wavy texture knitted fabric, comprising: A vertical stripe wavy texture knitted fabric (1), characterized in that the surface layer of the vertical stripe wavy texture knitted fabric (1) is woven from a combed cotton and polyester staple fiber blended yarn (2), the inner layer of the vertical stripe wavy texture knitted fabric (1) is woven from a combed cotton and viscose staple fiber blended yarn (3), the surface layer and the inner layer of the vertical stripe wavy texture knitted fabric (1) are connected by a bicomponent filament (4), the bicomponent filament (4) is woven into a connecting layer of the vertical stripe wavy texture knitted fabric (1), the vertical stripe wavy texture knitted fabric (1) is knitted by an upper needle disc and a lower needle cylinder, the upper needle disc and the lower needle cylinder knitting needles are both two sections for a cycle, eight routes are a complete organization, and the arrangement order of the eight routes is composed of a floating thread organization and a loop organization.

2. The aloe vera protein vertical stripe wavy texture knitted fabric according to claim 1, characterized in that: Among the eight routes: The first route is to form a circle with the upper needle, float the thread with the upper needle, form a circle with the lower needle, and float the thread with the lower needle; The second route is upper needle floating thread, upper needle looping, lower needle floating thread, lower needle floating thread; The third route is upper needle floating thread, upper needle floating thread, lower needle floating thread, and lower needle forming a circle; On the fourth route, the needle floats, the upper needle floats, the lower needle floats, and the lower needle forms a circle; On the fifth route, the needle floats, the upper needle forms a circle, the lower needle forms a circle, and the lower needle floats; On the sixth way, the needle forms a circle, the upper needle floats the thread, the lower needle floats the thread, and the lower needle floats the thread; On the seventh route, the needle floats, the upper needle floats, the lower needle floats, and the lower needle forms a circle; On the eighth route, the upper needle floats the thread, the upper needle floats the thread, the lower needle floats the thread, and the lower needle forms a circle.

3. The aloe vera protein vertical stripe wavy texture knitted fabric according to claim 1, characterized in that: The third, fourth, seventh and eighth routes are penetrated with the combed cotton and polyester staple fiber blended yarn (2) to weave the surface layer of the vertical stripe wavy texture knitted fabric (1); the first and fifth routes are penetrated with the two-component filament (4) to weave the connecting layer of the vertical stripe wavy texture knitted fabric (1); the second and sixth routes are penetrated with the combed cotton and viscose staple fiber blended yarn (3) to weave the inner layer of the vertical stripe wavy texture knitted fabric (1).

4. The aloe vera protein vertical stripe wavy texture knitted fabric according to claim 1, characterized in that: The viscose staple fiber blended yarn is aloe vera protein viscose staple fiber blended yarn; The two-component filament (4) is a Sorona® / PRT two-component filament, which is a combination of ordinary polyester PET and Sorona® PTT. The composite material is then heated to produce shrinkage and bending, and further heating will shrink it into the shape of a coil spring.

5. The aloe vera protein vertical stripe wavy texture knitted fabric according to claim 3, wherein the specification of the combed cotton and polyester staple fiber blended yarn (2) is 18.2tex (32S)-29.5tex (20S), the specification of the two-component filament (4) is 5.5tex (50D)-8.3tex (75D); the specification of the combed cotton and viscose staple fiber blended yarn (3) is 14.7tex (40S)-11.8tex (50S).