Low-energy-consumption printing and dyeing equipment for fabric production

Abstract

The utility model relates to low-energy-consumption printing and dyeing equipment for fabric production. The device comprises a dye vat, a plurality of horizontally positioned winding drums are arranged in the dye vat, and a left positioning mechanism and a right positioning mechanism for fixing the winding drums are arranged on the left inner side wall and the right inner side wall of the dye vat respectively; a piston rod penetrating through the piston cylinder is fixed on the piston, the other end of the piston rod is connected with a driver, one end of the piston cylinder is provided with an output end, the other end of the piston cylinder is provided with an input end, and the output end extends to be connected with an output pipe communicated with dye in the dye vat; the input end extends and is connected with an input pipe communicated with the dye channel. According to the utility model, the penetration rate of the dye to the deep fabric can be increased through the pressure difference, the dyeing efficiency of the deep fabric can be obviously improved, and the whole dyeing time can be shortened, so that the energy-saving effect with low energy consumption can be realized, the dyeing uniformity can be effectively improved, and the dyeing quality of the fabric can be improved.

Description

Technical Field

[0001] The utility model relates to printing and dyeing equipment, in particular to low-energy consumption printing and dyeing equipment for fabric production. Background Art

[0002] When dyeing fabrics, they typically need to be immersed in the dye for a long time, and the dye must be kept at a high temperature to achieve optimal dyeing results. Fabrics can be immersed in the dye vat in rolls or dyed online. The latter method achieves better dyeing uniformity, but the dyeing equipment is large and expensive to purchase. The former dyeing equipment is relatively small and simple in structure. However, since the fabric is dyed in rolls, the degree of dye immersion varies from part to part, making uneven dyeing a common problem. Therefore, the soaking time must be increased, which consumes a lot of energy to maintain the high temperature of the dye. Summary of the Invention

[0003] The utility model provides a low-energy consumption printing and dyeing device for fabric production, which solves the problems in the prior art of long time consumption and high energy consumption when dyeing fabric in rolls.

[0004] The above-mentioned technical problems of the present invention are mainly solved by the following technical solutions: a low-energy printing and dyeing equipment for fabric production, comprising a dye vat, wherein a plurality of horizontally positioned winding drums are provided in the dye vat, and a left positioning mechanism and a right positioning mechanism for fixing the winding drum are respectively provided on the left and right inner walls of the dye vat, the left positioning mechanism is composed of a left positioning post fixed on the side wall of the dye vat and a left supporting part fixed on the left positioning post, a dye channel is horizontally penetrated inside the left positioning post, a rubber gasket is provided at the end of the left positioning post, and the opening of the dye channel is located in the rubber gasket, the right positioning mechanism is composed of a right positioning post fixed on the side wall of the dye vat and a push rod horizontally screwed and assembled on the right positioning post, and a right supporting part is fixed on the right positioning post and on the lower half of the push rod; the winding drum comprises a cylinder body and two fixed The two baffles at the ends are further extended to provide a left segment and a right segment on the outer sides of the two baffles, the end of the left segment is provided with an inner cavity extending into the interior of the cylinder, the outer wall of the cylinder is provided with a plurality of openings connected to the inner cavity, the left supporting part and the right supporting part can be used to support the left segment and the right segment, and after the push rod abuts against the right segment, the dye channel can be connected to the inner cavity; the dye vat is also provided with a piston cylinder and a piston located inside it on the outer side of the dye vat, and a piston rod passing through the piston cylinder is fixed on the piston, and the other end of the piston rod is connected to a driver, one end of the piston cylinder is provided with an output end, and the other end is provided with an input end, the output end is extended and connected to an output pipe connected to the dye in the dye vat, and the input end is extended and connected to an input pipe connected to the dye channel, and a one-way valve is provided on the piston, so that the fluid on the input end side of the piston cylinder can enter the output end side through the one-way valve in one direction.

[0005] The dyeing process of the utility model is as follows: take out the winding drum, and wind the fabric to be dyed on the drum body, and two baffles are used to constrain the two sides of the fabric. After winding is completed, the winding drum is placed in the dyeing vat through the lifting equipment, and the left segment is placed on the left supporting part, and the right segment is placed on the right supporting part. The upper sides of the two supporting parts are arc-shaped, which can play a supporting and positioning effect; then rotate the top rod to make it abut against the right segment, and push the left segment to abut against the left positioning column. At this time, the rubber gasket can play a sealing effect, and the dye in the dyeing vat does not cover the winding drum; then turn on the driver, and push the piston back and forth in the piston cylinder at a uniform speed and slowly. When When the piston moves toward the output end, the input end is under negative pressure. At this point, the one-way valve is closed, causing the dye channel and the inner cavity of the winding cylinder to be under negative pressure. This creates a pressure difference between the inside and outside of the fabric wrapped around the cylinder. Driven by this pressure difference, the dye in the dye vat is accelerated to penetrate deeper into the fabric until it enters the inner cavity through the opening. This process accelerates the dye's penetration and diffusion within the fabric, helping to speed up the dyeing process. When the piston moves toward the input end, the input end is under high pressure. At this point, the one-way valve is open, allowing the dye on the input side to flow through the one-way valve to the output end. Therefore, as the piston continuously pushes back and forth, the dye in the dye vat is continuously drawn into the inner cavity, significantly accelerating the dyeing efficiency of deep-layer fabrics, shortening the entire dyeing process, and effectively improving dyeing uniformity and quality.

[0006] Therefore, compared with the existing technology, the present invention has the following characteristics: 1. The present invention can increase the rate of dye penetration into deep-layer fabrics through pressure difference, which can significantly accelerate the dyeing efficiency of deep-layer fabrics, shorten the entire dyeing time, and thus achieve low energy consumption and energy-saving effects, and effectively improve the uniformity of dyeing and improve the dyeing quality of fabrics. BRIEF DESCRIPTION OF THE DRAWINGS

[0007] Attachment Figure 1 It is a structural schematic diagram of the utility model;

[0008] Attachment Figure 2 It is attached Figure 1 A magnified view of part A;

[0009] Attachment Figure 3 It is attached Figure 1 A magnified view of part B;

[0010] Attachment Figure 4 It is a structural diagram of the piston cylinder and its accessories. DETAILED DESCRIPTION

[0011] The technical solution of the present invention will be further specifically described below with reference to embodiments and in conjunction with the accompanying drawings.

[0012] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0013] Example 1: See Figure 1 、 Figure 2 and Figure 3 A low-energy printing and dyeing device for fabric production includes a dye vat 100, in which three to five horizontally positioned winding drums 200 are arranged. A left positioning mechanism 300 and a right positioning mechanism 400 for fixing the winding drums are respectively provided on the left and right inner walls of the dye vat. The left positioning mechanism is composed of a left positioning column 310 fixed on the side wall of the dye vat and a left supporting portion 320 fixed on the left positioning column. A dye channel 330 is horizontally penetrated inside the left positioning column. A rubber gasket 340 is provided at the end of the left positioning column. The opening of the dye channel is located in the rubber gasket. The right positioning mechanism is composed of a right positioning column 410 fixed on the side wall of the dye vat and a horizontal The winding drum comprises a cylinder body 210 and two baffles 220 fixed at both ends thereof. The outer sides of the two baffles are further extended with a left segment 230 and a right segment 240. The end of the left segment is provided with an inner cavity 250 extending into the interior of the cylinder body. The outer wall of the cylinder body is provided with a plurality of openings 260 communicating with the inner cavity. The left supporting portion and the right supporting portion can be used to support the left segment and the right segment. After the push rod abuts against the right segment, the dye channel can be connected with the inner cavity. The outer side of the dye vat is also provided with a piston cylinder 500 and a piston 510 located inside it (see Figure 4 ), a piston rod 520 is fixed on the piston and passes through the piston cylinder. The other end of the piston rod is connected to a driver 530, which is specifically a servo electric cylinder. The output thrust is required to be at least 3000N. An output end 540 is provided at one end of the piston cylinder, and an input end 550 is provided at the other end. The output end is extended and connected to an output tube 560 connected to the dye in the dye vat, and the input end is extended and connected to an input tube 570 connected to the dye channel. A one-way valve is provided on the piston, so that the fluid on the input end side of the piston cylinder can enter the output end side through the one-way valve in one direction.

[0014] The dyeing process of this embodiment is as follows: take out the winding drum and wind the fabric to be dyed on the drum body. The two baffles are used to constrain the two sides of the fabric. After winding is completed, the winding drum is placed in the dye vat through the hoisting equipment, and the left segment is placed on the left supporting part, and the right segment is placed on the right supporting part. The upper sides of the two supporting parts are arc-shaped, which can play a supporting and positioning effect; then rotate the push rod to make it abut against the right segment, and push the left segment to abut against the left positioning column. At this time, the rubber gasket can play a sealing effect, and the dye in the dye vat does not cover the winding drum; then turn on the driver, and push the piston back and forth in the piston cylinder at a uniform speed and slowly. When the active When the piston moves toward the output end, the input end is under negative pressure. At this point, the one-way valve is closed, causing the dye channel and the inner cavity of the winding cylinder to be under negative pressure. This creates a pressure difference between the inside and outside of the fabric wrapped around the cylinder. Driven by this pressure difference, the dye in the dye vat is accelerated to penetrate deeper into the fabric until it enters the inner cavity through the opening. This process accelerates the dye's penetration and diffusion within the fabric, helping to speed up the dyeing process. When the piston moves toward the input end, the input end is under high pressure. At this point, the one-way valve is open, allowing the dye on the input side to flow through the one-way valve to the output end. Therefore, as the piston continuously pushes back and forth, the dye in the dye vat is continuously drawn into the inner cavity, significantly accelerating the dyeing efficiency of deep-layer fabrics, shortening the entire dyeing process, and effectively improving dyeing uniformity and quality.

[0015] See Figure 4 An annular groove 511 coaxial with the piston rod is provided on the end face of the piston on the output end side, and an annular valve disc 512 is sleeved on the piston rod. A spring 513 is connected between the piston rod and the annular valve disc, so that the annular valve disc and the annular groove are sealed. A connecting cavity 514 passing through the piston is provided at the bottom of the annular groove. The above scheme constitutes a one-way valve.

[0016] See Figure 2 and Figure 3 The end of the left segment is provided with an annular protrusion 231, the end of the left positioning column is adapted to the annular protrusion, the end of the push rod is provided with a positioning protrusion 421, and the end of the right segment is adapted to the positioning protrusion.

[0017] See Figure 3 A plurality of insertion holes 422 are provided on the circumferential side wall of the ejector rod. During the process of rotating the ejector rod, a tool can be inserted into the insertion holes to drive the ejector rod to rotate with less effort.

[0018] It is obvious to those skilled in the art that the present invention can be modified in many ways, and such modifications are not considered to depart from the scope of the present invention. All such modifications obvious to those skilled in the art are intended to be included within the scope of the present claims.

Claims

1. A low-energy printing and dyeing device for fabric production, comprising a dye vat, characterized in that: The dye vat is provided with several horizontally positioned winding drums, and the left and right inner walls of the dye vat are respectively provided with a left positioning mechanism and a right positioning mechanism for fixing the winding drum, the left positioning mechanism is composed of a left positioning post fixed on the side wall of the dye vat and a left supporting part fixed on the left positioning post, a dye channel is horizontally passed through the interior of the left positioning post, a rubber gasket is provided at the end of the left positioning post, and the opening of the dye channel is located in the rubber gasket, and the right positioning mechanism is composed of a right positioning post fixed on the side wall of the dye vat and a top rod horizontally screwed and assembled on the right positioning post, and a right supporting part is fixed on the right positioning post and on the lower half of the top rod; the winding drum includes a drum body and two baffles fixed at both ends thereof, and the outer sides of the two baffles are also extended with left segments and right segments The end of the left segment is provided with an inner cavity extending into the interior of the cylinder, and the outer wall of the cylinder is provided with a plurality of openings connected with the inner cavity. The left supporting part and the right supporting part can be used to support the left segment and the right segment. After the push rod abuts against the right segment, the dye channel can be connected with the inner cavity; the outside of the dye vat is also provided with a piston cylinder and a piston located inside it, and a piston rod passing through the piston cylinder is fixed on the piston, and the other end of the piston rod is connected with a driver, and one end of the piston cylinder is provided with an output end and the other end is provided with an input end, and the output end is extended and connected to an output pipe connected to the dye in the dye vat, and the input end is extended and connected to an input pipe connected to the dye channel, and a one-way valve is provided on the piston, so that the fluid on the input end side of the piston cylinder can enter the output end side through the one-way valve in one direction.

2. The low-energy printing and dyeing equipment for fabric production according to claim 1, characterized in that: An annular groove coaxial with the piston rod is provided on the end surface of the piston on the side close to the output end, and an annular valve plate is sleeved on the piston rod. A spring is connected between the piston rod and the annular valve plate so that the annular valve plate and the annular groove are sealed, and a connecting cavity passing through the piston is provided at the bottom of the annular groove.

3. The low-energy printing and dyeing equipment for fabric production according to claim 1, characterized in that: The end of the left segment is provided with an annular protrusion, and the end of the left positioning column is adapted to the annular protrusion. The end of the push rod is provided with a positioning protrusion, and the end of the right segment is adapted to the positioning protrusion.

4. The low-energy printing and dyeing equipment for fabric production according to claim 3, characterized in that: A plurality of inserting holes are arranged on the circumferential side wall of the push rod.

Images