Railway track insulation clamping plate bolt ejection device

By designing the railway track insulated ply bolt ejection device, using hydraulic drive structure and positioning components, the problems of long bolt disassembly time and on-site fire hazards in the prior art are solved, and efficient and safe disassembly of insulated ply bolts are achieved.

CN223304794UActive Publication Date: 2025-09-05迈特诺技术股份有限公司
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Patent Information

Application Number
CN202422376516.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-09-05
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

In the prior art, when the bolt heating is heated by oxygen, acetylene flame heating or special heating equipment during the disassembly of railway track insulating ply plates, there are problems such as long replacement time, high labor intensity and high risk of on-site fire.

Method used

A railway track insulated clamp bolt ejection device is designed, including a support plate, a hydraulic cylinder, a push rod and a bolt ejection rod. The bolt and insulated casing are ejected through hydraulically driven push rod and a bolt ejection rod, combining hooks and positioning components to ensure the stability and alignment of the device.

Benefits of technology

The disassembly of insulating ply bolts is achieved, which reduces labor intensity, improves disassembly efficiency, and avoids the danger of on-site fire.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a railway track insulation clamping plate bolt ejection device, which relates to the technical field of track maintenance equipment and comprises a support plate fixedly mounted on a railway track, a hydraulic oil cylinder is fixedly mounted on one side of the support plate, and a push rod is fixedly mounted on a piston rod of the hydraulic oil cylinder. And a bolt ejector rod is detachably mounted at the end part of the push rod and is used for ejecting the bolt and the insulating sleeve out. The supporting plate is provided with a hook which is used for hooking and attaching to the right-angle edge of one side of the insulation clamping plate. And an adjusting bolt is arranged at the top of the supporting plate. According to the utility model, through the arrangement of the hydraulic oil cylinder, the bolt ejector rod and other structures, the bolt on the insulation clamping plate and the in-hole insulation sleeve can be ejected out, and in the actual use process, the carrying is convenient, and the operation is relatively simple; and the labor force is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of track processing equipment, in particular to a railway track insulating splint bolt ejection device. Background Art

[0002] When the railway rails are joined together, in order to ensure the track joining requirements, plywood is used to connect the waists on both sides of the joints. In order to meet the insulation performance requirements, glued insulating plywood is used. According to the "Technical Conditions for Glued Insulated Joints of Railway Rails" TB / T2975-2010, adhesive is used to bond the glued insulating plywood to the rails at the construction site and fasten them with high-strength bolts. Because the adhesive is very strong, it is very difficult to remove.

[0003] During train operation, the insulating splints bear the various loads borne by the rails, so the splints are prone to insulation failure or cracks at the rail joints. Splint damage is more likely to occur at turnouts and curved sections due to the large lateral forces borne by the rails. When the insulating splint is damaged, it must be replaced immediately.

[0004] When disassembling the splint, the high-strength fastening bolts are firmly glued, so the traditional replacement method is to use oxygen, acetylene flame heating or special heating equipment to heat the bolts, and then use a steel chisel or a sledgehammer to smash them. The replacement time is long, the labor intensity is high, and the risk of fire on site is high, and the heating temperature is difficult to effectively control. Utility Model Content

[0005] The purpose of the utility model is to provide a railway track insulating splint bolt ejection device to solve the following technical problems: the bolts are heated by oxygen, acetylene flame or special heating equipment, and then hammered with a steel chisel or a sledgehammer, which takes a long time to replace and has high labor intensity, and the risk factor of fire on site is high, and the heating temperature is difficult to effectively control.

[0006] The purpose of the utility model can be achieved through the following technical solutions:

[0007] The invention relates to a railway track insulating splint bolt ejection device, comprising a support plate fixedly mounted on the railway track, a hydraulic cylinder fixedly mounted on one side of the support plate, a push rod fixedly mounted on the piston rod of the hydraulic cylinder, and a bolt ejection rod detachably mounted on the end of the push rod, the bolt ejection rod being used to eject the bolt and the insulating sleeve.

[0008] As a further solution of the present invention: a hook is provided on the support plate for hooking and fitting onto the right-angle edge of one side of the insulating splint.

[0009] As a further solution of the present invention: a plurality of adjusting bolts are provided on the top of the support plate for maintaining the level of the ejection device so that the push rod and the bolts are on the same axis.

[0010] As a further solution of the present invention: the pushing rod and the bolt ejecting rod are connected via threads.

[0011] As a further solution of the present invention: a guide cylinder is provided between the bolt ejector rod and the bolt, for quickly aligning the axes of the bolt and the bolt ejector rod under non-visual conditions.

[0012] As a further solution of the present invention: the support plate is a U-shaped structure or an arc-shaped structure.

[0013] As a further solution of the present invention: an arc-shaped notch is provided on one side of the support plate. As a further solution of the present invention: a positioning assembly for hooking the rail is provided on the support plate.

[0014] As a further solution of the present invention: the positioning assembly includes two L-shaped plates, the tops of the two L-shaped plates are connected by a horizontal connecting plate, and the bottoms of the L-shaped plates are used to hook the bottom of the rail.

[0015] As a further solution of the present invention: a U-shaped structure is formed between the two L-shaped plates and the horizontal connecting plate.

[0016] The beneficial effects of the utility model are as follows: the utility model can eject the bolts on the insulating splint and the insulating sleeves in the holes through the arrangement of structures such as the hydraulic cylinder and the bolt ejector rod. In actual use, the utility model is easy to carry, simple to operate, and has a wide range of uses; and it reduces labor. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present invention will be further described below with reference to the accompanying drawings.

[0018] Figure 1 This is a schematic diagram of the overall structure of the utility model from the first perspective;

[0019] Figure 2 This is a schematic diagram of the overall structure of the utility model from a second viewing angle;

[0020] Figure 3 It is a structural schematic diagram of the utility model from the front;

[0021] Figure 4 This is a schematic diagram of the overall structure of the support plate of the utility model;

[0022] Figure 5 This is a schematic diagram of the overall structure of the positioning assembly of the utility model;

[0023] Figure 6 This is a schematic diagram of the overall structure of another embodiment of the utility model;

[0024] Figure 7 This is a schematic diagram of the second fixing method of the hook and positioning assembly of the utility model;

[0025] Figure 8 This is a schematic diagram of the third fixing method of the hook and positioning assembly of the utility model;

[0026] Figure 9 This is a structural diagram of the fourth fixing method of the hook and positioning component of the utility model.

[0027] In the figure: 1. Rail; 2. Insulating splint; 21. Bolt hole; 22. Bolt; 23. Insulating sleeve; 3. Support plate; 31. Hydraulic cylinder; 32. Guide cylinder; 33. Adjusting bolt; 34. Hook; 35. Arc-shaped notch; 36. Push rod; 37. Bolt ejector rod; 38. Positioning assembly. DETAILED DESCRIPTION

[0028] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] Example 1

[0030] See also Figure 1-5 As shown, the utility model is a railway track insulating splint bolt ejection device, including a support plate 3 fixedly mounted on the railway track, a hydraulic cylinder 31 fixedly mounted on one side of the support plate 3, a push rod 36 fixedly mounted on the piston rod of the hydraulic cylinder 31, and a bolt ejection rod 37 detachably mounted on the end of the push rod 36, the bolt ejection rod 37 is used to eject the bolt 22 and the insulating sleeve 23.

[0031] The support plate 3 is provided with a hook 34 for hooking and fitting onto the right-angle edge of one side of the insulating clamping plate 2 to facilitate operation.

[0032] A plurality of adjusting bolts 33 are provided in the middle of the top of the support plate 3. The support plate 3 is fixed to the rail 1 by adjusting the bolts 33, so that the support can be quickly placed and leveled to keep the ejection device level so that the push rod and the bolt are on the same axis.

[0033] The pushing rod 36 and the bolt ejecting rod 37 are connected by a thread, which is convenient for disassembling and replacing the bolt ejecting rod 37. After the bolt 22 is ejected, a larger ejecting head can be replaced to completely eject the remaining insulating sleeve 23 remaining in the hole. The ejecting head has its own thread and can be easily disassembled and assembled.

[0034] A guide cylinder 32 is provided between the bolt ejector rod 37 and the bolt 22 for quickly aligning the axes of the bolt 22 and the bolt ejector rod 37 under non-visual conditions, so that the two can be quickly positioned and connected and prevent slippage and deviation.

[0035] The support plate 3 is an inverted U-shaped structure, which can just cover the rail 1 and the insulating clamping plate 2.

[0036] An arc-shaped notch 35 is formed on one side of the support plate 3 to reserve space for the bolt 22 and the insulating sleeve 23 during the ejection process.

[0037] The invention also includes a rail 1 and insulating clamping plates 2 arranged on both sides of the rail 1 . The rail 1 and the insulating clamping plates 2 are provided with a plurality of bolt holes 21 , and insulating sleeves 23 and bolts 22 are placed in the bolt holes 21 .

[0038] The support plate 3 is provided with a positioning assembly 38 for hooking onto the rail 1. The positioning assembly 38 hooks onto the lower end of the rail 1, while the hook 34 hooks onto the upper end of the rail 1. The positioning assembly 38 is sleeved onto the support plate 3. The positioning assembly 38 comprises two L-shaped plates connected at their tops by a horizontal connecting plate. The edges of the two L-shaped plates of the positioning assembly 38 provide horizontal positioning. During the ejection process, they hook onto the bottom edges of the two rails to prevent force imbalance and pitch displacement during the ejection process.

[0039] Example 2

[0040] See Figure 6 As shown, the support plate 3 is an inverted arc structure; and the positioning component 38 passes through the support plate 3, and the rest of the structure is the same as that of embodiment 1.

[0041] Example 3

[0042] See Figure 7 As shown, the positioning assembly 38 and the hook 34 simultaneously hook the lower end of the rail 1; the remaining structure is the same as that of embodiment 1.

[0043] Example 4

[0044] See Figure 8 As shown, the positioning assembly 38 and the hook 34 simultaneously hook the upper end of the rail 1; the rest of the structure is the same as that of embodiment 1;

[0045] Example 4

[0046] See Figure 9 As shown, the positioning assembly 38 hooks the upper end of the rail 1, and the hook 34 hooks the lower end of the rail 1; the rest of the structure is the same as that of embodiment 1;

[0047] The working principle of the present invention is as follows: the support plate 3 is placed on the rail 1 and the insulating splint 2, the hook 34 is hooked and fitted on the right-angle edge of one side of the insulating splint 2, and is locked by adjusting the bolt 33, and then the hydraulic cylinder 31 is started to drive the push rod 36 and the bolt ejector rod 37 to move to eject the bolt 22. After the bolt 22 is ejected, a larger ejector head can be replaced to eject all the remaining insulating sleeve 23 remaining in the hole. The ejector head has its own thread and can be easily disassembled and assembled.

[0048] The above describes an embodiment of the present invention in detail. However, the above content is only a preferred embodiment of the present invention and should not be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent application of the present invention.

Claims

1. Railway track insulation splint bolt ejector device, characterized in that: The invention comprises a support plate (3) fixedly mounted on a railway track, a hydraulic oil cylinder (31) fixedly mounted on one side of the support plate (3), a push rod (36) fixedly mounted on the piston rod of the hydraulic oil cylinder (31), a bolt ejector rod (37) detachably mounted on the end of the push rod (36), and the bolt ejector rod (37) is used to eject a bolt (22) and an insulating sleeve (23); The support plate (3) is provided with a positioning assembly (38) for hooking the rail (1); The positioning assembly (38) comprises two L-shaped plates, the tops of the two L-shaped plates are connected by a horizontal connecting plate, and the bottoms of the L-shaped plates are used to hook the bottom of the rail.

2. The railway track insulation splint bolt ejector device according to claim 1, characterized in that: The support plate (3) is provided with a hook (34) for hooking and fitting onto the right-angle edge of one side of the insulating clamping plate (2).

3. The railway track insulation splint bolt ejector device according to claim 1, characterized in that: A plurality of adjusting bolts (33) are provided on the top of the support plate (3) for maintaining the level of the ejection device so that the push rod and the bolts are on the same axis.

4. The railway track insulation splint bolt ejector device according to claim 1, characterized in that: The pushing rod (36) and the bolt ejecting rod (37) are connected via threads.

5. The railway track insulation splint bolt ejector device according to claim 1, characterized in that: A guide cylinder (32) is provided between the bolt ejector rod (37) and the bolt (22) for quickly aligning the axes of the bolt (22) and the bolt ejector rod (37) under non-visual conditions.

6. The railway track insulation splint bolt ejector device according to claim 1, characterized in that: The support plate (3) is a U-shaped structure or an arc-shaped structure.

7. The railway track insulation splint bolt ejector device according to claim 1, characterized in that: An arc-shaped notch (35) is provided on one side of the support plate (3).

8. The railway track insulation splint bolt ejector device according to claim 1, characterized in that: A U-shaped structure is formed between the two L-shaped plates and the horizontal connecting plate.