Guide rod type filling support
The guide rod filling bracket solves the problems of geological disasters and resource waste in traditional mining methods through the combination of hydraulic control and multiple stability mechanisms, and achieves efficient ore recovery and safe support.
Patent Information
- Application Number
- CN202422729494.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-10
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-11-10
AI Technical Summary
Traditional mining methods lead to goaf geological disasters and waste of resources, and existing filling mining methods cannot effectively support and recover mineral resources.
The rod-type filling bracket is adopted, including a base, top beam, hydraulic column, guide device and a retractable filling baffle, which achieves support and isolation through hydraulic control, and combines multiple stabilization mechanisms to improve support strength and flexibility.
Effectively isolate the filling area, improve ore recovery rate, prevent geological disasters, adapt to complex geological conditions, enhance support capacity, and improve underground transportation convenience.
Smart Images

Figure CN223305783U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coal seam mining, in particular to a guide rod type filling support. Background Art
[0002] With economic development and improved living standards, people's demands for the environment are becoming increasingly stringent. As proven mineral resources continue to deplete and mining progresses deeper, traditional mining methods often leave large goafs after mining. Over time, these can easily lead to geological disasters such as surface collapse, mountain cracking, or collapse. Furthermore, traditional mining methods leave behind a large number of pillars that cannot be recovered, resulting in a waste of resources. However, backfill mining addresses these issues. After mining, backfill mining uses inexpensive materials to fill the goaf, preventing ground collapse. Backfill mining eliminates the need for pillars, thereby improving ore recovery, protecting mineral resources, and achieving excellent economic benefits. Utility Model Content
[0003] In order to solve the problems existing in the prior art, realize effective isolation and support of the filling area, and achieve the recycling of mineral resources, the utility model provides a guide rod type filling support, which is a hydraulic support used in conjunction with the filling process.
[0004] The technical solutions adopted are as follows:
[0005] A guide rod type filling bracket comprises a base, a top beam and a plurality of vertically arranged hydraulic columns installed between the base and the top beam. The base is also vertically provided with a guide device that can slide up and down, and the upper end of the guide device is hinged to the top beam. A filling baffle that can be extended and retracted up and down is also provided at the rear of the base, and the lower part of the filling baffle is connected to the rear end of the base through a connecting rod; a rear flip beam is also hinged to the rear end of the top beam, and a rear flip jack is provided between the top beam and the rear flip beam, which is respectively hinged to the two. When the rear flip jack is controlled to extend and retract, the rear flip beam rotates up and down relative to the top beam.
[0006] Preferably, the rear plane of the filling baffle is arranged parallel to the rear end of the base, and it includes a supporting baffle and a telescopic baffle. The telescopic baffle is installed on the supporting baffle through a lifting device, and the bottom end of the supporting baffle is hinged to the base through the connecting rod; when the lifting device is controlled to rise and fall, the telescopic baffle moves up and down along the supporting baffle.
[0007] Preferably, the supporting baffle has a cavity for placing the telescopic baffle, and the lifting device is connected to the upper protruding end of the telescopic baffle to control the distance that the telescopic baffle extends from the upper end of the supporting baffle.
[0008] Preferably, at least two retractable baffles are provided in the chamber supporting the baffle, and each retractable baffle is connected to a corresponding lifting device for independently controlling the lifting and lowering of each retractable baffle. Preferably, the hydraulic columns are arranged in two rows along the front-to-back direction of the base, with each row comprising two parallel hydraulic columns on the left and right.
[0009] Preferably, the guide device is arranged between two rows of hydraulic columns.
[0010] Preferably, two guide devices are arranged at intervals.
[0011] Furthermore, a rear telescopic beam is provided on the rear flip beam, and a rear telescopic jack is provided between the rear flip beam and the rear telescopic beam, which is respectively hinged to the rear telescopic beam and is used to control the rear telescopic beam to move forward and backward relative to the rear flip beam.
[0012] Furthermore, a front beam is hinged to the front end of the top beam, and a front flip jack is provided between the front beam and the top beam, which is hinged to the two beams respectively, for controlling the front beam to swing up and down along its hinged end.
[0013] Preferably, the guide device includes a hollow sleeve and a guide rod, the lower end of the hollow sleeve is fixed on the base, the upper end of the guide rod is hinged to the lower end surface of the top beam, and the lower part of the guide rod is installed in the hollow sleeve, and the two form a sliding motion pair.
[0014] The technical solution of this utility model has the following advantages:
[0015] A. The utility model is provided with a vertically guided guide device and a plurality of vertically arranged hydraulic columns on the base. The upper ends of the hydraulic columns and the upper ends of the guide devices are respectively hinged to the top beam. The filling baffle at the rear of the filling bracket can be extended and retracted up and down to isolate the filling material from the working surface of the filling bracket. The use of multiple guide devices as a stabilizing mechanism forms a more compact structure. Compared with other commonly used stabilizing mechanism forms, the top beam length is shorter, the support strength is greater, and the volume is small, making underground transportation more convenient.
[0016] B. The filling baffle used in the present invention is provided with one or more telescopic baffles. When the telescopic baffles are extended, the isolation area can be increased and the filling rate can be improved. At the same time, the corresponding telescopic baffles can be extended according to the filling area, which can more flexibly match the filling process and ensure operation safety.
[0017] C. The utility model connects a vertically arranged filling baffle to one end of a connecting rod, and hinges the other end of the connecting rod to the rear end of the base, thereby improving the adaptability of the bracket to the unevenness of the base plate, allowing the bottom of the filling baffle to contact the base plate to the maximum extent, and preventing the filling from entering the bracket area from the bottom.
[0018] D. The utility model is provided with a rotatable front beam at the front end of the top beam, and a rear flip beam and a rear telescopic beam at the rear end of the top beam, so that the bracket can better contact with the top plate of the working surface and improve the supporting capacity of the top plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the specific implementation methods of the present invention, the following will briefly introduce the drawings required for use in the specific implementation methods. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0020] Figure 1 This is a three-dimensional diagram of the guide rod type filling bracket provided by the utility model;
[0021] Figure 2 This is a front view of the guide rod type filling bracket provided by the utility model;
[0022] Figure 3 yes Figure 2 Side view shown;
[0023] Figure 4 This is a front view of a guide rod type filling bracket equipped with a front beam.
[0024] The symbols provided in the figure are explained as follows:
[0025] 1-base; 2-top beam; 3-hydraulic column; 4-guide device, 41-hollow sleeve, 42-guide rod; 5-filling baffle, 51-support baffle, 52-telescopic baffle, 53-lifting device; 6-connecting rod; 7-rear flip beam; 8-rear flip jack; 9-rear telescopic beam; 10-rear telescopic jack; 20-front beam; 30-front flip jack. DETAILED DESCRIPTION
[0026] The following is a clear and complete description of the technical solution of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] like Figure 1 、 Figure 2 and Figure 3As shown, the utility model provides a guide rod type filling support, including a base 1, a top beam 2 and a plurality of vertically arranged hydraulic columns 3 installed between the base 1 and the top beam 2. A guide device 4 that can slide up and down is also vertically provided on the base 1. The upper end of the guide device 4 is hinged to the top beam 2. A filling baffle 5 that can be extended and retracted up and down is also provided at the rear of the base 1. The lower part of the filling baffle 5 is connected to the rear end of the base 1 through a connecting rod 6. The connecting rod 6 here can be a horizontally arranged jack that can control the support position of the filling baffle 5. Since the guide device 4 in the utility model adopts a vertical setting structure, that is, a vertical guide rod is used as a stabilizing mechanism, the structure is compact, the length of the top beam is small, the support strength is large, and it is easy to realize underground transportation.
[0028] like Figure 1 As shown, preferably, the rear plane of the filling baffle 5 is arranged parallel to the rear end of the base 1, and the filling baffle 5 includes a supporting baffle 51 and a telescopic baffle 52. The telescopic baffle 52 is installed on the supporting baffle 51 through a lifting device 53, and is hinged to the base 1 through a connecting rod 6 at the bottom end of the supporting baffle 51, which makes it easier for the bottom end of the supporting baffle 51 to contact a larger area of the tunnel floor; the lifting device 53 here can be a vertically arranged jack structure, the upper end of which is connected to the telescopic baffle 52. When the lifting device 53 is controlled to rise and fall, the telescopic baffle 52 moves up and down along the supporting baffle 51.
[0029] As a further preferred embodiment of the present invention, the support baffle 51 in the present invention has a chamber in which the telescopic baffle 52 can be placed. The upper end of the support baffle 51 is open, and the telescopic baffle 52 is placed into the chamber from the upper end opening of the support baffle 51. The lifting device 53 is vertically installed on the outside of the support baffle 51, and its lower end is connected to the lower part of the support baffle 51. The upper end of the lifting device 53 is connected to the protruding end of the telescopic baffle 52, as shown in FIG. Figure 1 or Figure 2 As shown, of course, the lifting device 53 can also be set inside the chamber, so that the upper end of the lifting device 53 is connected to the lower end of the telescopic baffle 52. Similarly, the distance that the telescopic baffle 52 extends from the upper end of the support baffle 51 can be controlled, and the height of the entire filling baffle 5 can be adjusted. The utility model sets the filling baffle 5 at the rear of the filling bracket to isolate the filling material from the working surface of the filling bracket. The telescopic baffle is set inside the filling baffle 5. When the telescopic baffle 52 is extended, the isolation area is increased and the filling rate is improved.
[0030] As a further preferred embodiment of the present invention, two telescopic baffles 52 are provided in the chamber of the support baffle 51, and each telescopic baffle 52 is connected to a corresponding lifting device 53 for independently controlling the lifting and lowering of each telescopic baffle 52. The height of the baffle in the filling area can be selectively controlled according to the on-site conditions, and the filling process can be more flexibly matched to ensure operational safety. Of course, more telescopic baffles 52 can be provided in the chamber, such as three or more, which will not be described here. The connecting rod 6 in the present invention is hinged to the base 1, which can improve the adaptability of the filling bracket to the unevenness of the bottom plate, so that the bottom of the support baffle 51 can contact the working surface bottom plate to the maximum extent, preventing the filling material from entering the filling bracket area from the bottom.
[0031] Further preferably, the utility model arranges two rows of hydraulic columns 3 along the front-to-back direction of the base 1, and each row is provided with two hydraulic columns 3 arranged in parallel on the left and right, that is, a total of four hydraulic columns 3 arranged perpendicular to the base are arranged, and the hydraulic columns 3 are jack structures, which can realize the synchronous lifting or lowering of the top beam. In order to increase the stroke of the bracket top beam, the column can also be set to be inclined at a certain angle. The guide device 4 is preferably arranged between the two rows of hydraulic columns 3, and a total of two spaced apart are arranged. The guide device 4 includes a hollow sleeve 41 and a guide rod 42. The lower end of the hollow sleeve 41 is fixed to the base 1, and the upper end of the guide rod 42 is hinged to the lower end surface of the top beam 2. The lower part of the guide rod 42 is installed in the hollow sleeve 41, and the two form a sliding motion pair.
[0032] In order to more effectively protect the rear filling operation area, ensure the safety of workers, enable the filling bracket to better contact with the working surface roof, and improve the support capacity of the roof, a rear flip beam 7 is hinged at the rear end of the top beam 2. A rear flip jack 8 is also provided between the top beam 2 and the rear flip beam 7, which are respectively hinged to the top beam 2 and the rear flip beam 7. When the rear flip jack 8 is controlled to extend and retract, the rear flip beam 7 rotates up and down relative to the top beam 2. The rotation angle of the rear flip beam 7 can be controlled in combination with the filling area to keep it in a suitable position to protect the construction workers. Figure 4 As shown, when the rear flip beam 7 is in a horizontal position, its right end is close to the filling baffle 5.
[0033] As a further preferred embodiment of the present invention, a rear telescopic beam 8 is further provided on the rear flip beam 7, and a rear telescopic jack 9 is provided between the rear flip beam 7 and the rear telescopic beam 8, which is respectively hinged to the two beams, for controlling the forward and backward movement of the rear telescopic beam 8 relative to the rear flip beam 7, thereby expanding the supported range of construction work behind the top beam. When the telescopic baffle 52 is in a low position, the free end of the rear telescopic beam 8 extends backward, completely covering the telescopic baffle 52. In addition, the present invention also hinges a front beam 10 at the front end of the top beam 2, and a front flip jack 20 is provided between the front beam 10 and the top beam 2, which is respectively hinged to the two beams, for controlling the front beam 10 to swing up and down along its hinged end, thereby further expanding the working range in front of the top beam 2 and improving the supporting capacity of the front end of the bracket. Figure 4 shown.
[0034] The guide rod type filling bracket provided by the present invention can be arranged in parallel in multiple units, and the multiple filling baffles 5 at the rear form a row of walls, and the lifting and lowering of a certain telescopic baffle 52 can be controlled according to the on-site conditions.
[0035] Any matters not described in this utility model are applicable to the prior art.
[0036] Obviously, the above embodiments are merely examples for clarity of explanation and are not intended to limit the implementation methods. Those skilled in the art will readily appreciate that other variations or modifications based on the above descriptions are possible. It is not necessary and impossible to enumerate all implementation methods here. Obvious variations or modifications arising therefrom remain within the scope of protection of the present invention.
Claims
1. A guide rod type filling support, comprising a base (1), a top beam (2) and a plurality of vertically arranged hydraulic columns (3) installed between the base (1) and the top beam (2), characterized in that: The base (1) is also vertically provided with a guide device (4) that can slide up and down, the upper end of the guide device (4) is hinged to the top beam (2), and the rear of the base (1) is also provided with a filling baffle (5) that can be extended and retracted up and down, and the lower part of the filling baffle (5) is connected to the rear end of the base (1) through a connecting rod (6); the rear end of the top beam (2) is also hinged to a rear flip beam (7), and a rear flip jack (8) is provided between the top beam (2) and the rear flip beam (7) and is respectively hinged to the two. When the rear flip jack (8) is controlled to extend and retract, the rear flip beam (7) rotates up and down relative to the top beam (2).
2. The guide rod filling stent according to claim 1, characterized in that: The rear plane of the filling baffle (5) is arranged parallel to the rear end of the base (1), and comprises a supporting baffle (51) and a telescopic baffle (52). The telescopic baffle (52) is mounted on the supporting baffle (51) via a lifting device (53), and the bottom end of the supporting baffle (51) is hinged to the base (1) via the connecting rod (6); when the lifting device (53) is controlled to rise and fall, the telescopic baffle (52) moves up and down along the supporting baffle (51).
3. The guide rod filling stent according to claim 2, characterized in that: The supporting baffle (51) has a chamber for placing the telescopic baffle (52), and the lifting device (53) is connected to the upper protruding end of the telescopic baffle (52) to control the distance that the telescopic baffle (52) protrudes from the upper end of the supporting baffle (51).
4. The guide rod filling stent according to claim 3, characterized in that: At least two telescopic baffles (52) are provided in the chamber of the supporting baffle (51), and each telescopic baffle (52) is connected to a corresponding lifting device (53) for independently controlling the lifting of each telescopic baffle (52).
5. The guide rod filling stent according to any one of claims 1 to 4, characterized in that: The hydraulic columns (3) are arranged in two rows along the front-to-back direction of the base (1), and each row is provided with two left and right hydraulic columns (3) arranged in parallel.
6. The guide rod filling stent according to claim 5, characterized in that: The guide device (4) is arranged between two rows of hydraulic columns (3).
7. The guide rod filling stent according to claim 6, characterized in that: Two guide devices (4) are arranged at intervals.
8. The guide rod filling stent according to claim 7, characterized in that: A rear telescopic beam (9) is also provided on the rear flip beam (7), and a rear telescopic jack (10) is provided between the rear flip beam (7) and the rear telescopic beam (9) and is respectively hinged to the rear telescopic beam (9) and is used to control the rear telescopic beam (9) to move forward and backward relative to the rear flip beam (7).
9. The guide rod filling stent according to claim 8, characterized in that: The front end of the top beam (2) is hinged to a front beam (20), and a front flip jack (30) is provided between the front beam (20) and the top beam (2) and is hinged to the front beam (2) and the top beam (2) for controlling the front beam (20) to swing up and down along its hinged end.
10. The guide rod filling stent according to claim 1, characterized in that: The guide device (4) comprises a hollow sleeve (41) and a guide rod (42), wherein the lower end of the hollow sleeve (41) is fixed to the base (1), the upper end of the guide rod (42) is hinged to the lower end surface of the top beam (2), and the lower part of the guide rod (42) is installed in the hollow sleeve (41), and the two form a sliding motion pair.