Intelligently-controlled air nitrogen separation and purification equipment

Abstract

The utility model discloses an intelligent control air nitrogen separation and purification device, relates to the technical field of air nitrogen separation and purification, the intelligent control air nitrogen separation and purification device comprises a mounting table and an air nitrogen separation and purification assembly, the top surface of the mounting table is provided with a compressor. And by closing the third electric valve and the second electric valve and simultaneously keeping the first electric valve open, the air flows back to the filter box through the first return pipe to be filtered again. The instant valve switching and backflow path adjustment ensure that the air quality continuously reaches the standard, the design of the backflow pipe enables the air which does not reach the standard or needs to be treated again to directly return to the corresponding treatment stage, and the invalid circulation or repeated treatment process possibly existing in traditional equipment is avoided. The efficient backflow mechanism reduces the treatment time and improves the overall treatment efficiency.

Description

Technical Field

[0001] The utility model relates to the technical field of air nitrogen separation and purification, in particular to an intelligently controlled air nitrogen separation and purification device. Background Art

[0002] By utilizing the different boiling points of the components in air, oxygen and nitrogen are liquefied and separated through compression, cooling, and distillation. This method can produce high-purity nitrogen.

[0003] During the processing process, traditional equipment often needs to restart the entire processing process if it encounters problems such as substandard filtration or abnormal temperature. This leads to low processing efficiency and poor flexibility. The temperature control may not be precise enough, resulting in unnecessary cooling operations for the entire system, thereby wasting energy. Utility Model Content

[0004] The utility model provides an intelligently controlled air nitrogen separation and purification device, which has the advantage of making relative reflux in response to different air qualities, so as to solve the problem that traditional equipment often needs to restart the entire processing process once it encounters situations such as substandard filtration or abnormal temperature during the processing process, resulting in low processing efficiency and poor flexibility, and may not be precise enough in temperature control, resulting in unnecessary cooling operations for the entire system, thereby wasting energy.

[0005] In order to achieve the purpose of making relative reflux in response to different air qualities, the utility model provides the following technical solutions: an intelligently controlled air nitrogen separation and purification device, including a mounting platform, an air nitrogen separation and purification component, a compressor is installed on the top surface of the mounting platform, a first connecting pipe is installed on the output end of the compressor, a condensing tower is installed at one end of the first connecting pipe, a second connecting pipe is installed on the outside of the condensing tower, a first drying tower is installed at one end of the second connecting pipe, and a connecting pipe is also included, a filter box is installed at the bottom end of the connecting pipe, a first electric valve is provided at one end of the connecting pipe, a monitoring pipe is provided on the outside of the connecting pipe, a detector is installed on the inner wall of the monitoring pipe, a first return pipe is provided on one side of the connecting pipe, a second electric valve is provided in the middle of the first return pipe, a second return pipe is installed at one end of the first return pipe, and a third electric valve is installed at one end of the first return pipe.

[0006] As an optimal technical solution of the present invention, the output end of the compressor and the inner wall of the first connecting pipe are interconnected, the inner wall of the first connecting pipe and the inner wall of the condensation tower are interconnected, the output end of the condensation tower and the inner wall of the second connecting pipe are interconnected, and the inner wall of the second connecting pipe and the inner wall of the first drying tower are interconnected.

[0007] As an optimal technical solution of the present invention, there are two connecting pipes, and the two connecting pipes are symmetrically arranged. The inner wall of the connecting pipe on the left is interconnected with the inner wall of the first drying tower, and the inner walls of the two connecting pipes are interconnected with the inner wall of the filter box. The inner wall of the connecting pipe on the right is interconnected with the inner wall of a monitoring pipe. The monitoring pipe is arranged at the front end of the first electric valve, the inner walls of the two connecting pipes are interconnected with the inner wall of a first return pipe, the inner wall of the first return pipe is interconnected with the inner wall of the second return pipe, the inner wall of the second return pipe is interconnected with the inner wall of the first connecting pipe, and the second electric valve is installed between the second return pipe and the first return pipe.

[0008] As a preferred technical solution of the present invention, the air nitrogen separation and purification component includes a second drying tower, the second drying tower is installed on the top surface of the mounting platform, a third connecting pipe is installed on the outside of the second drying tower, a cold box is installed at one end of the third connecting pipe, a fourth connecting pipe is installed on the top of the cold box, one end of the fourth connecting pipe is connected to the outside of the distillation tower, a fifth connecting pipe is provided on the outside of the distillation tower, a fractionating tower is installed at one end of the fifth connecting pipe, a support frame is installed on the top of the mounting platform, a processor is installed on the inner wall of the support frame, and a controller is installed on one side of the support frame.

[0009] As a preferred technical solution of the present invention, the inner wall of the second drying tower is interconnected with the inner wall of the connecting pipe on the right, the inner wall of the second drying tower is interconnected with the inner wall of the third connecting pipe, the inner wall of the third connecting pipe is interconnected with the inner wall of the cold box, the inner wall of the distillation tower is interconnected with the inner wall of the cold box through the fourth connecting pipe, and the inner wall of the fractionation tower is interconnected with the inner wall of the distillation tower through the fifth connecting pipe.

[0010] As a preferred technical solution of the present invention, the first electric valve and the controller are electrically connected to each other, the second electric valve and the controller are electrically connected to each other, and the detector and the processor are electrically connected to each other.

[0011] Compared with the existing technology, the utility model provides an intelligently controlled air nitrogen separation and purification device with the following beneficial effects:

[0012] Through the ingenious connection between valve switching and the return pipe, the equipment can quickly respond to monitoring results and make flexible adjustments to abnormal situations. For example, when filtration fails to meet standards, the third and second electric valves are closed while the first electric valve remains open, allowing air to flow back through the first return pipe to the filter box for further filtration. This instant valve switching and return path adjustment ensures that air quality continues to meet standards. The return pipe design allows air that fails to meet standards or requires reprocessing to be returned directly to the corresponding treatment stage, avoiding the ineffective cycles or repeated treatment processes that may exist in traditional equipment. This efficient return flow mechanism reduces processing time and improves overall processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the external structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the external structure of the utility model from another angle;

[0015] Figure 3 This is a schematic diagram of the internal structure of the utility model;

[0016] Figure 4 This is a schematic diagram of the structure of the air nitrogen separation and purification component of the utility model;

[0017] Figure 5 The utility model provides Figure 3 A schematic diagram of the enlarged structure of part A.

[0018] In the figure: 1. Installation platform; 2. Compressor; 3. First connecting pipe; 4. Condensation tower; 5. Second connecting pipe; 6. First drying tower; 7. Connecting pipe; 8. Filter box; 9. First electric valve; 10. Monitoring tube; 11. Detector; 12. First reflux pipe; 13. Second electric valve; 14. Second reflux pipe; 15. Third electric valve; 16. Air nitrogen separation and purification component; 1601. Second drying tower; 1602. Third connecting pipe; 1603. Cold box; 1604. Fourth connecting pipe; 1605. Distillation tower; 1606. Fifth connecting pipe; 1607. Fractionation tower; 1608. Support frame; 1609. Processor; 1610. Controller. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example 1

[0020] See also Figure 1-Figure 2 The utility model discloses an intelligently controlled air nitrogen separation and purification device, including a mounting platform 1, an air nitrogen separation and purification component 16, a compressor 2 is installed on the top surface of the mounting platform 1, a first connecting pipe 3 is installed on the output end of the compressor 2, a condensing tower 4 is installed at one end of the first connecting pipe 3, a second connecting pipe 5 is installed on the outside of the condensing tower 4, a first drying tower 6 is installed at one end of the second connecting pipe 5, and also includes a connecting pipe 7, a filter box 8 is installed at the bottom end of the connecting pipe 7, a first electric valve 9 is provided at one end of the connecting pipe 7, a monitoring pipe 10 is provided on the outside of the connecting pipe 7, a detector 11 is installed on the inner wall of the monitoring pipe 10, a first return pipe 12 is provided on one side of the connecting pipe 7, a second electric valve 13 is provided in the middle of the first return pipe 12, a second return pipe 14 is installed at one end of the first return pipe 12, and a third electric valve 15 is installed at one end of the first return pipe 12.

[0021] The output end of the compressor 2 is interconnected with the inner wall of the first connecting pipe 3, the inner wall of the first connecting pipe 3 is interconnected with the inner wall of the condensing tower 4, the output end of the condensing tower 4 is interconnected with the inner wall of the second connecting pipe 5, and the inner wall of the second connecting pipe 5 is interconnected with the inner wall of the first drying tower 6.

[0022] There are two connecting pipes 7, and the two connecting pipes 7 are symmetrically arranged. The inner wall of the left connecting pipe 7 is interconnected with the inner wall of the first drying tower 6, and the inner walls of the two connecting pipes 7 are interconnected with the inner wall of the filter box 8. The inner wall of the right connecting pipe 7 is interconnected with the inner wall of a monitoring pipe 10, and the monitoring pipe 10 is arranged at the front end of the first electric valve 9. The inner walls of the two connecting pipes 7 are interconnected with the inner wall of a first return pipe 12, and the inner wall of the first return pipe 12 is interconnected with the inner wall of the second return pipe 14. The inner wall of the second return pipe 14 is interconnected with the inner wall of the first connecting pipe 3, and the second electric valve 13 is installed between the second return pipe 14 and the first return pipe 12.

[0023] Outside air is drawn in and piped to condensation tower 4 for preliminary cooling and dehumidification. The cooled air enters first drying tower 6 for further drying. The dried air then passes through left connecting pipe 7 and into filter box 8 for fine filtration. A monitoring device monitors the filtered air quality in real time. If the monitoring results indicate that the filtration does not meet the standards, the third electric valve 15 and the first electric valve 9 are closed, preventing the air from continuing to flow to subsequent equipment. The second electric valve 13 remains open, allowing the air to flow back through the first return pipe 12 to the left connecting pipe 7 and enter filter box 8 for further filtration until the standards are met. Example 2

[0024] Based on the above Example 1, please refer to Figure 3-Figure 5The air nitrogen separation and purification component 16 includes a second drying tower 1601, which is installed on the top surface of the mounting platform 1. A third connecting pipe 1602 is installed on the outside of the second drying tower 1601, and a cold box 1603 is installed at one end of the third connecting pipe 1602. A fourth connecting pipe 1604 is installed on the top of the cold box 1603. One end of the fourth connecting pipe 1604 is connected to the outside of the distillation tower 1605. A fifth connecting pipe 1606 is provided on the outside of the distillation tower 1605, and a fractionating tower 1607 is installed at one end of the fifth connecting pipe 1606. A support frame 1608 is installed on the top of the mounting platform 1, a processor 1609 is installed on the inner wall of the support frame 1608, and a controller 1610 is installed on one side of the support frame 1608.

[0025] The inner wall of the second drying tower 1601 is interconnected with the inner wall of the right connecting pipe 7, the inner wall of the second drying tower 1601 is interconnected with the inner wall of the third connecting pipe 1602, the inner wall of the third connecting pipe 1602 is interconnected with the inner wall of the cold box 1603, the inner wall of the distillation tower 1605 is interconnected with the inner wall of the cold box 1603 through the fourth connecting pipe 1604, and the inner wall of the distillation tower 1607 is interconnected with the inner wall of the distillation tower 1605 through the fifth connecting pipe 1606.

[0026] The first electric valve 9 and the controller 1610 are electrically connected to each other, the second electric valve 13 and the controller 1610 are electrically connected to each other, and the detector 11 and the processor 1609 are electrically connected to each other.

[0027] Close the second electric valve 13 and the first electric valve 9 to block the air from continuing to flow to the cold box 1603, open the third electric valve 15, and allow the air to enter the second reflux pipe 14 through the first reflux pipe 12, and then return to the first connecting pipe 3 through the second reflux pipe 14, and then re-enter the condensation tower 4 for further cooling treatment. The cooled air enters the distillation tower 1605 for nitrogen separation, and the separated nitrogen enters the fractionation tower 1607 for further purification treatment.

[0028] The working principle and use process of the utility model are as follows: start the compressor 2, suck in the outside air and transport it to the condensing tower 4 through the pipeline for preliminary cooling and dehumidification. The cooled air enters the first drying tower 6 for further drying treatment. The dried air enters the filter box 8 through the left connecting pipe 7 for fine filtration. The monitoring device monitors the quality of the filtered air in real time. If the monitoring result shows that the filtration does not meet the standard, the third electric valve 15 and the first electric valve 9 are closed to block the air from continuing to flow to the subsequent equipment. The second electric valve 13 remains open, allowing the air to flow back to the left connecting pipe 7 through the first return pipe 12 and enter the filter box 8 again for filtration until it meets the standard. Deep processing and temperature monitoring, the filtered air that meets the standard enters the subsequent processing equipment through the right connecting pipe 7. During the processing, the monitoring device also monitors the air temperature.

[0029] If the monitoring results show that the temperature does not meet the standard, then: close the second electric valve 13 and the first electric valve 9 to block the air from continuing to flow to the cold box 1603, open the third electric valve 15, and allow the air to enter the second reflux pipe 14 through the first reflux pipe 12, and then return to the first connecting pipe 3 through the second reflux pipe 14, and then re-enter the condensation tower 4 for further cooling treatment. The cooled air enters the distillation tower 1605 for nitrogen separation, and the separated nitrogen enters the fractionation tower 1607 for further purification. The purified nitrogen is output from the fractionation tower 1607 for subsequent applications. During the entire processing process, the intelligent control system continuously monitors various parameters and automatically adjusts the valve status according to the monitoring results to ensure stable operation of the system and high-quality output of nitrogen.

Claims

1. An intelligently controlled air nitrogen separation and purification device, comprising a mounting platform (1), an air nitrogen separation and purification component (16), a compressor (2) being mounted on the top surface of the mounting platform (1), and characterized in that: A first connecting pipe (3) is installed at the output end of the compressor (2), a condensing tower (4) is installed at one end of the first connecting pipe (3), a second connecting pipe (5) is installed outside the condensing tower (4), and a first drying tower (6) is installed at one end of the second connecting pipe (5), wherein: The invention also includes a connecting pipe (7), a filter box (8) is installed at the bottom end of the connecting pipe (7), a first electric valve (9) is provided at one end of the connecting pipe (7), a monitoring pipe (10) is provided on the outside of the connecting pipe (7), a detector (11) is installed on the inner wall of the monitoring pipe (10), a first return pipe (12) is provided on one side of the connecting pipe (7), a second electric valve (13) is provided in the middle of the first return pipe (12), a second return pipe (14) is installed at one end of the first return pipe (12), and a third electric valve (15) is installed at one end of the first return pipe (12).

2. The intelligently controlled air nitrogen separation and purification equipment according to claim 1, characterized in that: The output end of the compressor (2) and the inner wall of the first connecting pipe (3) are mutually connected, the inner wall of the first connecting pipe (3) and the inner wall of the condensing tower (4) are mutually connected, the output end of the condensing tower (4) and the inner wall of the second connecting pipe (5) are mutually connected, and the inner wall of the second connecting pipe (5) and the inner wall of the first drying tower (6) are mutually connected.

3. The intelligently controlled air nitrogen separation and purification equipment according to claim 2, characterized in that: There are two connecting pipes (7), and the two connecting pipes (7) are symmetrically arranged. The inner wall of the connecting pipe (7) on the left side is interconnected with the inner wall of the first drying tower (6), and the inner walls of the two connecting pipes (7) are interconnected with the inner wall of the filter box (8). The inner wall of the connecting pipe (7) on the right side is interconnected with the inner wall of a monitoring pipe (10), and the monitoring pipe (10) is arranged at the front end of the first electric valve (9). The inner walls of the two connecting pipes (7) are interconnected with the inner wall of a first return pipe (12), the inner wall of the first return pipe (12) is interconnected with the inner wall of the second return pipe (14), the inner wall of the second return pipe (14) is interconnected with the inner wall of the first connecting pipe (3), and the second electric valve (13) is installed between the second return pipe (14) and the first return pipe (12).

4. The intelligently controlled air nitrogen separation and purification equipment according to claim 1, characterized in that: The air nitrogen separation and purification component (16) includes a second drying tower (1601), the second drying tower (1601) is installed on the top surface of the installation platform (1), a third connecting pipe (1602) is installed on the outside of the second drying tower (1601), a cold box (1603) is installed at one end of the third connecting pipe (1602), a fourth connecting pipe (1604) is installed on the top of the cold box (1603), one end of the fourth connecting pipe (1604) is interconnected with the outside of the distillation tower (1605), a fifth connecting pipe (1606) is provided on the outside of the distillation tower (1605), a fractionation tower (1607) is installed at one end of the fifth connecting pipe (1606), a support frame (1608) is installed on the top of the installation platform (1), a processor (1609) is installed on the inner wall of the support frame (1608), and a controller (1610) is installed on one side of the support frame (1608).

5. The intelligently controlled air nitrogen separation and purification equipment according to claim 4, characterized in that: The inner wall of the second drying tower (1601) is interconnected with the inner wall of the connecting pipe (7) on the right side, the inner wall of the second drying tower (1601) is interconnected with the inner wall of the third connecting pipe (1602), the inner wall of the third connecting pipe (1602) is interconnected with the inner wall of the cold box (1603), the inner wall of the distillation tower (1605) is interconnected with the inner wall of the cold box (1603) through the fourth connecting pipe (1604), and the inner wall of the fractionation tower (1607) is interconnected with the inner wall of the distillation tower (1605) through the fifth connecting pipe (1606).

6. The intelligently controlled air nitrogen separation and purification equipment according to claim 4, characterized in that: The first electric valve (9) and the controller (1610) are electrically connected to each other, the second electric valve (13) and the controller (1610) are electrically connected to each other, and the detector (11) and the processor (1609) are electrically connected to each other.

Images